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Via della Solidarietà, 2/1
40056 Valsamoggia Loc. Crespellano
BOLOGNA ITALY
Edition 15/01/2020
INSTRUCTION MANUAL FOR USE, INSTALLATION
Compiled by: Nicola Marabini
N° Attachments: 1
THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST). THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS
PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF OCEM.
Document UT-MT-0693_EN
Supersedes edition 08/01/2019
LED INSET HELIPORT LIGHT
LHI
AND MAINTENANCE
Approved by: Piero Scaramagli
Copy n°:
Via Farini, 6 – 40124 Bologna - Italy
Page 1 of 33
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Related Manuals for OCEM LHI
Summary of Contents for OCEM LHI
- Page 1 THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST). THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF OCEM.
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Page 2: Limited Product Warranty
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. OCEM - ENERGY TECHNOLOGY warrants to each original Buyer of Products manufactured by the Company that such Products are at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) any Product, which has been repaired or altered in such a way, in Company’s judgement, as to affect... - Page 3 Page 3 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE OPERATION ON THE EQUIPMENT - SKILLS Operation on the equipment and access to its internal parts shall be done by experienced personnel, adequately trained and aware of the risks related to electricity and high voltages.
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Page 4: Editions
Document UT-MT-0693_EN Page 4 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE EDITIONS Date 06/22/2012 First issue 10/25/2013 Power consumption updating 11/03/2014 New address of the Company General revision Deleted §... -
Page 5: Table Of Contents
Document UT-MT-0693_EN Page 5 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INDEX LIMITED PRODUCT WARRANTY ......................2 SAFETY INFORMATION ........................2 EDITIONS ............................4 REVISIONS ............................4 LIST OF EFFECTIVE PAGES ........................4 INDEX .............................. -
Page 6: Index Of Figures
Page 6 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.7.1 Removing the cable lead with plug ..............29 4.7.2 Installing the new cable lead with plug .............. 30 PRESSURE VALVE ...................... -
Page 7: General
LHI inset LED heliports light is low intensity, omnidirectional, 8” steady burning type. These fixtures are intended for use as helipad area lighting. LHI lights are in compliance with ICAO Annex 14 Vol.2, IEC TS 61827 (Style 4) and NATO-STANAG 3619. -
Page 8: Optical Assembly
Document UT-MT-0693_EN Page 8 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Dome 2. Slot for dome removal 3. Through hole for light unit fastening Figure 1 – 8” Dome outside view 2.1.2 Optical Assembly... -
Page 9: Figure 2 - Lower Cover Outside View
Document UT-MT-0693_EN Page 9 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE with FAA AC 150/5345-26 for very quick coupling with the receptacle mounted on the shallow base. The fixture is 203 mm in diameter and 85 mm (+ 18.5 mm for plugs) high; the protrusion above the ground is less than 6.35 mm. -
Page 10: Figure 4 - Wiring Diagram
Document UT-MT-0693_EN Page 10 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE POWER SUPPLY 1 In 1 Out Figure 4 – Wiring Diagram... -
Page 11: Figure 5 - Exploded View
Document UT-MT-0693_EN Page 11 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 5 – Exploded View... -
Page 12: Figure 6 - Part List
Valve for watertightness test ................1 LED module with accessories ................1 Lower cover gasket ....................1 FAA L-823 plug ..................... 1 Figure 6 – Part List LHI - I - C - D - O - 0 - 0 Colour Selection COLOUR SPECS WHIT... -
Page 13: Shallow Base
Document UT-MT-0693_EN Page 13 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SHALLOW BASE The shallow base ( Figure 9) consists of a treated aluminium casting containing an electrical feed-thru system to connect the power cables, consisting of one cable lead with receptacle incoming inside the base through one cable gland. -
Page 14: Figure 8 - Gasket Of 8" Fixture For 8" Shallow Base
Document UT-MT-0693_EN Page 14 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 8 – Gasket of 8” fixture for 8” shallow base 1. Cable gland for cable entry 2. -
Page 15: Installation
Document UT-MT-0693_EN Page 15 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLATION PAVEMENT BORING AND SAWCUTTING Drill each recess in pavement following the instruction in Figure 10. Figure 10 – Pavement Boring, Sawcutting and Joint Intersection Details Make sure the recess size and depth are maintained within the specified limits. -
Page 16: Installing The Shallow Base
Document UT-MT-0693_EN Page 16 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLING THE SHALLOW BASE Two different installations are possible: Method “A” – cable leads to be laid in wireways ... - Page 17 Document UT-MT-0693_EN Page 17 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE STEP A ACTIVITY DESCRIPTION the sealer while it begins to dry up. ATTENTION: avoid starting the installation when the ambient temperature is below 10°C (86°F), unless the sealer used is designed to dry up at a lower...
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Page 18: Figure 11 - Gaskets For 8" Shallow Base
Document UT-MT-0693_EN Page 18 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE STEP A ACTIVITY DESCRIPTION To install a 8” fixture place the O-Ring around the dome (Figure 11- n°1) and between fixture and base (Figure 11- n°2), for 8”... -
Page 19: Figure 12 - Gaskets For 12" Shallow Base
Document UT-MT-0693_EN Page 19 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. O-Ring around the dome 2. 12” shallow base 3. O-Ring between fixture and base Figure 12 – Gaskets for 12” shallow base... -
Page 20: Figure 13 - 8" Shallow Base For Side Or Bottom Ducts (Method "B")
Document UT-MT-0693_EN Page 20 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Ø214 Ø214 Ø100 Figure 13 – 8” shallow base for side or bottom ducts (method “B”) Ø320 Ø320... -
Page 21: Figure 15 - Shallow Base Installation Details
Document UT-MT-0693_EN Page 21 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Positioning jig 2. Align the jig notch with the mark on the pavement 3. Circular level 4. -
Page 22: Secondary Wiring
Document UT-MT-0693_EN Page 22 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SECONDARY WIRING The IEC 61823 International Standard (AGL series transformers) states at para. 4.6 that “if an earthing connection is provided, it shall be connected to the larger socket of the transformer secondary connector.”... -
Page 23: Opening The Fixture
Page 23 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE ▪ Raise the fixture by using the two lifting tools (P/N 332.4140 or 332.4230) inserted in the suitable slots provided on the dome. As an alternative, two screwdrivers can be used. -
Page 24: Leakage Test
Page 24 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE HSFH M5x10 (Figure 18 - n°1). One drop of anaerobic adhesive lower type (e.g. LOXEAL 24-18) should be applied to the screws before installation; tightening torque is 2.5 Nm. -
Page 25: Lens Cleaning
Document UT-MT-0693_EN Page 25 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE ▪ the two special seal lock washers; ▪ O-Ring around the dome (Figure 20 – n°3); ▪ Gasket between fixture and 8” shallow base (Figure 20 – n°4);... -
Page 26: Lens Replacement
Figure 21 – Lens Surface to be Cleaned LENS REPLACEMENT If the lens is damaged it must be replaced as described below. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM - ENERGY TECHNOLOGY for any suggestion. 4.3.1 Removing the Lens Remove the fixture from the base and open it following instructions of “Removing... -
Page 27: Led Module Replacement
Document UT-MT-0693_EN Page 27 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 22 - Lens Replacement LED MODULE REPLACEMENT Remove the fixture from the base and open it following instructions of “Removing and Opening the Light Unit From the Base”... -
Page 28: Gaskets
Document UT-MT-0693_EN Page 28 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE GASKETS 4.6.1 Gasket examination Every time a fixture is opened each O-Ring must be examined as described below and replaced if necessary. -
Page 29: O-Ring Replacement
Document UT-MT-0693_EN Page 29 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 25 – Lens Gasket 4.6.2 O-Ring replacement Remove the old O-Ring from the groove and clean the flange mating surfaces and the groove, scraping carefully. -
Page 30: Installing The New Cable Lead With Plug
Page 30 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.7.2 Installing the new cable lead with plug Insert on the new power supply cable lead with plug (Figure 26 – n° 1) the new gland nut (Figure 26 –... -
Page 31: Figure 27 - Lower Cover With Pressure Valve
Document UT-MT-0693_EN Page 31 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 27 - Lower Cover with Pressure Valve TROUBLESHOOTING Problem Possible cause Solution Broken or damaged prism... -
Page 32: List Of The Recommended Spare Parts
8" Bottom Cover 1I/1O. without monitor 0.2A Parallel circuit LHI configurations RISL10123 Green/Yellow [8-9-11-12] 8" Bottom Cover 1I/1O without monitor 0.7A Parallel circuit LHI configuration White RISL10124 [8-9-11-12] 8" Bottom Cover 1I/1O without monitor 0.2A Series circuit LHI configurations RISL10125... - Page 33 Document UT-MT-0693_EN Page 33 of 33 Edition 15/01/2020 Supersedes edition 08/01/2019 LED INSET HELIPORT LIGHT LHI INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE...