Autel MaxiEV ALT100L User Manual

Autel MaxiEV ALT100L User Manual

Battery leakage tester

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MaxiEV ALT100L
BATTERY LEAKAGE TESTER
USER MANUAL

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Summary of Contents for Autel MaxiEV ALT100L

  • Page 1 MaxiEV ALT100L BATTERY LEAKAGE TESTER USER MANUAL...
  • Page 2: Table Of Contents

    MaxiEV ALT100L USER MANUAL CONTENT 1. Overview ........................ 1 1.1 Features ...................... 1 1.2 Applications ....................2 1.3 Device Component ..................2 2. Safety Precautions ....................3 2.1 Operator Requirements ................3 2.2 Operating Environment ................3 2.3 Connection Precaution................3 2.4 Operating Precautions ................
  • Page 3: Overview

    MaxiEV ALT100L USER MANUAL 1. Overview MaxiEV ALT100L Battery Leakage Tester is a newly developed high-accuracy nondestructive testing equipment. It mainly uses compressed air as the medium to apply specific pressure to the inner cavity or surface of the battery to be tested and then uses sensitive sensors to detect the variations of pressure to determine the leakage of the battery pack.
  • Page 4: Applications

    MaxiEV ALT100L USER MANUAL ⚫ Remote Management: the device supports online system upgrades, and the optional cloud platform can realize remote data transmission and management. 1.2 Applications This equipment is mainly used for the leakage test of battery packs. 1.3 Device Component It is configured with the main unit, air inlet pipe, air outlet pipe, AC power cord, USB disk, user manual, and carrying case.
  • Page 5: Safety Precautions

    MaxiEV ALT100L USER MANUAL 2. Safety Precautions 2.1 Operator Requirements Alarm 1) Operators are required to receive training related to the use of the equipment before operating. 2) Before operating, operators should read the user manual and the related regulations.
  • Page 6: Operating Precautions

    MaxiEV ALT100L USER MANUAL Alarm When the equipment is running, it is necessary to ensure that the air inlet and outlet are free of obstructions. 2.4 Operating Precautions The operation of the device is by touching the screen input. Please follow the screen prompts.
  • Page 7: Main Technical Parameters

    MaxiEV ALT100L USER MANUAL 3. Main Technical Parameters Model MaxiEV ALT100L Applicable Suitable for the leakage test of EV battery packs Test Power 20W max Test Method pressure Test Pressure Range 0-30Kpa Sensor Resolution Test Accuracy ±5Pa Display 7-inch LCD touchscreen...
  • Page 8: Device Connection

    MaxiEV ALT100L USER MANUAL 5. Device Connection 5.1 Panel Description Front View Back View Name Description USB Port for test data export and system local update RS485 Port for data copy and transmit AC Power Supply AC90~265V input and power switch...
  • Page 9: Device Connection

    MaxiEV ALT100L USER MANUAL 5.2 Device Connection Please connect as per the instruction, and check all connections are fastened after joining. 5.2.1 Air Supply Connection Connect the air source and tester's Air Inlet Port with a φ6mm air pipe. 5.2.2 Battery Pack Connection Connect the battery pack and tester's LP Air Outlet Port with a φ6mm air...
  • Page 10: Operating Instruction

    After the device connection, turn on the AC Power Switch to start the tester. The screen will display the Boot Animation with the Welcome and AUTEL brand logo, and then the system will automatically jump to the Main Menu Page, including Low Pressure Mode, Data Management, and Settings functions.
  • Page 11: Language

    MaxiEV ALT100L USER MANUAL 6.2.1 Language The system supports three language switching, including English, Simplified Chinese, and Traditional Chinese. Settings > Language Settings > Unit 6.2.2 Units Set the leakage unit according to the actual testing requirements. 6.2.3 Wi-Fi Connection A wireless network connection is for online system upgrades of the standard unit and data transmission of optional cloud platform functions.
  • Page 12: Device Maintenance

    MaxiEV ALT100L USER MANUAL 6.2.5 Device Maintenance It is for local updates, module update, and date & time calibration. If necessary, please contact the manufacturer to get the updated file and operate following the manufacturer’s guidance. Settings > Device Maintenance Settings >...
  • Page 13: Low Pressure Mode Leakage Test

    MaxiEV ALT100L USER MANUAL Default (2s): The inflation valve closes every 2 seconds, and the system detects the inner pressure after every 2 seconds. Straight: The inflation is completed at one time, and the inflation valve will not be closed during the inflating process.
  • Page 14: Parameters Setting

    MaxiEV ALT100L USER MANUAL Test Process: display the whole test progress as a curve. 6.3.1 Parameters Setting Press the icon to set the test parameters. Users need to confirm the test parameters before testing. Remember to press Save to take effect.
  • Page 15: Test Start

    MaxiEV ALT100L USER MANUAL A holding time that the tester will stop inflating and wait for Holding Time (s): inner pressure change. The test time that the tester detects pressure changes after Test Time (s): the Holding Time. The test page will display the test result after detection.
  • Page 16 MaxiEV ALT100L USER MANUAL the details. 2) Delete Check or select all test data and press Delete to confirm the deletion. 3) Export Insert the USB disk into the device's USB port, check or select all saved data, and press...
  • Page 17: Repair & Maintenance

    MaxiEV ALT100L USER MANUAL 7. Repair & Maintenance 1) The warranty period of the main tester is one year from the date of receipt, and the warranty does not cover artificial damage. 2) The manufacturer provides free repair during the defects liability period and technical consulting services for a lifetime.

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