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liftup EasyLift Installation & Service Manual

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Installation & Service Manual
EasyLift
INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5
Liftup A/S | Hagensvej 21| DK-9530 Støvring | Denmark | T: +45 96 86 30 20 | M: support@liftup.dk | www.liftup.dk
Liftup ApS | Hagensvej 21| DK-9530 Støvring | Denmark | T: +45 96 86 30 20 | M: mail@liftup.dk | www.liftup.dk

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  • Page 1 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Liftup A/S | Hagensvej 21| DK-9530 Støvring | Denmark | T: +45 96 86 30 20 | M: support@liftup.dk | www.liftup.dk Liftup ApS | Hagensvej 21| DK-9530 Støvring | Denmark | T: +45 96 86 30 20 | M: mail@liftup.dk | www.liftup.dk...

  • Page 2: Table Of Contents

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Contents Unpackning and moving the EasyLift ................4 1.1 Definition ............................. 4 1.2 Unpacking and moving the lift ......................5 Attachment to building ....................7 2.1 Mounting of bottom rail (control board) ..................7 2.2 Connection to the external protective earthing system ............
  • Page 3 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 7.1 Safety pressure plate ........................43 7.2 Adjustment of micro switches for pressure plates ..............43 7.3 Audible alarms ..........................44 7.4 Automatic ramp/roll-off protection (only on EasyLift 800/900) ..........45 Unlocking door in case of an emergency .............. 48 Actuator replacement ....................

  • Page 4: Unpackning And Moving The Easylift

    The lift can be supplied with doors or automatic ramp/roll-off protection. As an option it can be equipped with a Vertical Safety Barrier. Also as an option the doors on EasyLift 1100 can be supplied with locks (indoor version only).

  • Page 5: Unpacking And Moving The Lift

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 1.2 Unpacking and moving the lift After opening the wood or carton pallet, you need to remove all packaging around the lift. The lift is equipped with batteries. Even if the power supply is not connected to the lift, the lift can move.
  • Page 6 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Use the UP button on the platform to move the product upwards. Use e.g. a fork lift to remove the lift from the wooden pallet. During transport of the product, remember to activate the emergency button.

  • Page 7: Attachment To Building

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 2. Attachment to building ATTENTION! Remember to push the emergency stop button, before you start working underneath the lifting platform. 2.1 Mounting of bottom rail (control board) The bottom rail is delivered with the control board mounted, and ready for connection. Before mounting the bottom rail to the floor, the cable from the lift, running through the E-wire must me mounted.
  • Page 8 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Place cable, running from lift through E- wire, inside the cover for E-wire. Mount cover for E-wire to the RH side wall profile*. * If the lift is placed next to a wall on the right-hand side, do this before mounting the wall profile to the wall.

  • Page 9: Connection To The External Protective Earthing System

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Wall profiles Cover Center mark Bottom rail *Supplementary equipment 2.2 Connection to the external protective earthing system Protection against electric shock is provided by: A: Protection by enclosures. The power supply converting from mains to the charger, is housed in an IP 67 enclosure, and equipped with class II transformer using double reinforced insulation.

  • Page 10: Attachment With Wall Profiles Only

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Cable for Earth Ground, 2m (art.no. 103919) Connect the cable for earth ground here (Easylift V3) 2.3 Attachment with wall profiles only The lift is normally delivered almost fully assembled. The two wall profiles need to be fitted to the adjoining wall to ensure a stable performance.

  • Page 11: Attachment With Wall Profiles And Door; Easylift 800/900

    Remember to use the mounting guides or respect the following distance between wall profiles: 800 mm between wall profiles for the EasyLift 800, 900 mm for the EasyLift 900 and 1100 mm for the EasyLift 1100. ATTENTION! Make sure that the wall profiles are 100% vertically mounted, and the distance between them is exact.
  • Page 12 Remember to use the mounting guides or respect the following distance between the wall profiles: 800 mm between wall profiles for the EasyLift 800 and 900 mm for the EasyLift 900. Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...
  • Page 13 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Once the wall profiles are fixed you can run the lift down again. The door can now be fixed as shown below: The door can be adjusted to fit the electronic switch on the other side of the door by means of the two bolts holding the top bracket, or by loosening the Allen screw at the top of the bracket.

  • Page 14: Attachment With Wall Profiles And Door; Easylift 1100

    Respect the distance 1100 mm between wall profiles for the EasyLift 1100. Once the wall profiles are fixed, you can run the lift down again. Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 |...
  • Page 15 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Before fixing the door to the door brackets, the brackets must me attached to the floor. (The example below is with a door mounted on the left-hand side of the lift).
  • Page 16 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 1. Insert hex bolt in hole on 2. Insert brass spacer on hex 3. Place door on bracket. door bracket. bolt. 4. Make sure the square washer (red marked) inside door frame 5.

  • Page 17: Control Unit

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3. Control unit The control unit consists of the power supply unit (103080), the PCB for connection box (102726), both factory mounted on the bottom rail under the lift and two control boards (103482) mounted inside the two control boxes, placed on each side of the lift.
  • Page 18 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Description LED Colour Action if LED is ON Orange Key locked Stairs Not used on EasyLift Down Yellow Button activated Yellow Button activated RF Status Orange Remote control activated 3.3 V...

  • Page 19: Control Boards

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3.2 Control boards The control boards (103482) for the lift are mounted inside the two control units, placed on each side of the lift. Remove covers for control unit to access control boards.

  • Page 20: Control Board Jumpers Jp1

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3.3 Control board jumpers JP1 IMPORTANT! Remove all jumpers to reactivate all safety functions. (Except “Ignore GO”). Jumpers and LED are only valid on PRIMARY control board – Right- hand side.

  • Page 21: Control Board Led Signals

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3.4 Control board LED signals Control board (103482): End SW Slave actuator green End SW Master actuator green H-BRO SUP Yellow VSS / GND Ref. H-BRO3 SUP Measurements Yellow +12V OC.

  • Page 22: Control Board Dipswitches

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Control board LED signal descriptions: Description Action Primary / Colour Secondary H-BRO SUP. Yellow Supply for actuator ready P + S H-BRO3 SUP. Yellow Supply for ramp (Secondary) / safety barrier...

  • Page 23: Control Board Wiring

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3.6 Control board wiring 103482 / PRIMARY SIDE (right) EASYLIFT V3 X4 Actuators motor power Black Slave W Brown Slave U Slave V Black Master W Brown Master U Master V...
  • Page 24 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Control Board Jumpers JP1 Jumper 3 and 5 always ON for EASYLIFT Description Action Allow auto return and soft Ignore GO stop Upper gate Ignore upper gate switch Ignore IR errors and guider...
  • Page 25 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 103482 / SECONDARY SIDE (left) EASYLIFT V3 X4 Actuators motor power Black Slave W Brown Slave U Slave V Black Master W Brown Master U Master V X8 Actuator feedback Master...

  • Page 26: Control Board Wiring For Lift With Lock On Door

    If the lift is supplied with doors, these doors can be supplied with locks*. Locks are only available for EasyLift 1100 indoor version. NOTE: The connections illustrated in this chapter are only valid for EasyLift 1100 supplied with lock on the doors. For all other connections, please see section 3.6.
  • Page 27 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 PCB for lock is placed inside door posts, just above the lock. Lock 103689 Lock for door, RH & 103690 Lock for door, LH Connections lock to PCB Orange Orange...

  • Page 28: On/Off Switch

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 103856 / PCB for lock - EASYLIFT 1100 with lock on door Connections PCB for lock (103856) Black X1 Supply - X1Supply + X1 Motor + Black X1 Motor -...

  • Page 29: Auto Return Function

    - this is normal. Once all four actuators are “at zero” (see picture below taken from Liftup Service Tool) all four actuators will show a green light and a “0” at Position. Once this is done, the lift can move normally again.

  • Page 30: Call Stations

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4. Call stations The lift can be delivered with different types of call stations to be mounted on upper level and lower level (recommended). Find different solutions on www.liftup.dk. How to connect a standard Liftup call station is described below.
  • Page 31 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 One way connections Lower call station: Green / Common White / Down Upper call station: Green / Common Brown / Up Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 32: Key Operated Call Stations

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4.2 Key operated call stations Two ways connections Upper call station: Green / Common Brown / Up White / Down Upper call station: Green / Common Brown / Up White / Down...

  • Page 33: Wireless Call Stations (Wall Mounted)

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4.3 Wireless call stations (wall mounted) Two ways connections One way connections Upper Call station Lower Call station Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 |...

  • Page 34: How To Pair Transmitter And Receiver

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4.4 How to pair transmitter and receiver 4.4.1 Wireless call station and receiver of the lift The wireless call station and receiver must always be paired in order to work.
  • Page 35 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 How to reset wireless call station and receiver of the lift To reset a wireless call station so it is no longer paired with a particular lift, do as follows: Set dip switch S4 #1 to ON and press on the contact or connect (↑) or (↓) using a metal...

  • Page 36: Remote Control And Receiver Of The Lift

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4.4.2 Remote control and receiver of the lift The remote control and receiver of the lift must always be paired in order to work. The receiver will not react to a remote control which is not paired with it.
  • Page 37 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 How to reset the receiver of the lift Switch the power to the lift on. Short-circuit JP1-1 on the connection box board. When the control LED begins to flash rapidly, the receiver has been reset.

  • Page 38: On/Off Key Switch (Optional)

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 4.5 ON/OFF Key switch (Optional) The EasyLift V3 can be delivered with a key switch to switch off the unit (art.no. 103480). How to connect a standard Liftup key switch is described below.

  • Page 39: Setting Of Lifting Height

    (103482) on the lift (RH side of the lift). 2. Start the Liftup Service Tool on PC (make sure you know the name of the COM port, see Annex to see how). You should see the “Connected” box with green background (see below, USB detected on COM 81) * PC must be Windows 7 or newer.
  • Page 40 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 3. In the Stroke area, set the value of actuators: Platform Lifting height, in mm (see NOTE) 4. Push the “Write system parameters to device”. Now the system is ready to run, please remember to check that all settings are as expected.

  • Page 41: Setting Lifting Height (Virtual Top Stop) By Service Mode

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 5.3 Setting lifting height (virtual top stop) by service mode When the system is in service mode, it is possible to set the lifting height of the lift. A. Set the system into service mode (see chapter 6).

  • Page 42: Service Mode

    Disconnect one of the Actuators on the control Unit. Now the lift is travelling on 3 Actuators. NOTE 2: As the EasyLift is not calibrated, the actuators are not synchronized between each other (the platform will therefore not stay parallel to the floor).

  • Page 43: Safety Features

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 7. Safety features 7.1 Safety pressure plate Below the lift is a pressure plate connected to safety micro switches (see fig. 7.2) This eliminates the risk of getting squeezed underneath the platform.

  • Page 44: Audible Alarms

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 7.3 Audible alarms If “speak” is installed on the lift this will be activated in case of an alarm. Otherwise an alarm tone will sound. Speak Activity/warning Opening The vertical safety barrier is opening...

  • Page 45: Automatic Ramp/Roll-Off Protection (Only On Easylift 800/900)

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 7.4 Automatic ramp/roll-off protection (only on EasyLift 800/900) The automatic ramp/roll-off protection is driven by an electric motor inside the steel tube. The motor also drives the mechanical lock inside the pipe. The lock ensures that no one or nothing rolls off the lifting platform during motion.
  • Page 46 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 B. Gently pull out the brass bracket (B1) from the ramp tube (B2). If the lock pawl (B3) is out, push it in with a finger. The lock pawl is spring loaded - be careful! ½...
  • Page 47 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 When assembling the lock unit: E. Push the motor in by using the long M5 screw. Be careful that the cable will not be squeezed between motor and ramp pipe. Remove the M5 screw.

  • Page 48: Unlocking Door In Case Of An Emergency

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 8. Unlocking door in case of an emergency In case of emergency/malfunction: Release the folding spring bolt. 1. Pull the spring out from the shaft of the clevis, using a suitable tool, screwdriver, ruler, bottle-opener, etc.
  • Page 49 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 6. Now the door can be moved freely. When the fault has been corrected, the door can be connected again following this instruction in reverse order. Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 50: Actuator Replacement

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 9. Actuator replacement 9.1 Dismounting actuator ATTENTION! When the actuators are dismounted, the side covers are not supported. Push “lift down” button until the platform is positioned at lower landing.

  • Page 51: Replacing Spindle Unit

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Unscrew the four screws holding the actuator on the frame and remove actuator. Mount actuator using this guide in reverse order. 9.1 Replacing spindle unit Unscrew the four screws and remove the foot plate under the actuator.
  • Page 52 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Release the outer actuator tube from the extension pipe. Use a flat pliers to bend the sheet metal lock on the extension tube. Pull the rest of the assembled spindle unit out from the outer actuator tube.

  • Page 53: Enclosures

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10. Enclosures 10.1 Liftup Control Software In the EasyLift Programming Software the virtual Top Stop can be adjusted. Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 |...

  • Page 54: Drawing Easylift 800 / 900

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.2 Drawing EasyLift 800 / 900 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 55: Drawing Easylift 1100

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.3 Drawing EasyLift 1100 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 56: Installation Specifications Easylift 800

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.4 Installation specifications EasyLift 800 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 57: Installation Specifications Easylift 900

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.5 Installation specifications EasyLift 900 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 58: Installation Specifications Easylift 1100

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.6 Installation specifications EasyLift 1100 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 59: Simplified Electrical Diagram (Without Lock On Door)

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.7 Simplified electrical diagram (WITHOUT lock on door) Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 60: Simplified Electrical Diagram (With Lock On Door)

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.8 Simplified electrical diagram (WITH lock on door) Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

  • Page 61: Pull Force Of Mounting Screws

    INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 10.9 Pull force of mounting screws Recommended strength of screw, attachment when installing Vertical Rail Guides Vertical rail guides Vertical rail brackets Screws, attachment to the building must withstand a Pull Force not less than 0.5 kN each.
  • Page 62 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...
  • Page 63 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...
  • Page 64 INSTALLATION & SERVICE MANUAL – EASYLIFT – UK VERS 1.5 Liftup A/S Hagensvej 21| DK-9530 Støvring | Denmark | +45 96 86 30 20 | support@liftup.dk | www.liftup.dk | CVR DK-1015 3964...

This manual is also suitable for:

Easylift 800Easylift 900Easylift 1100

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