Related Manuals for Toro 74667
Summary of Contents for Toro 74667
- Page 1 Form No. 3417-368 Rev A TimeCutter ® ZS 4200T or ZS 5000 Riding Mower Model No. 74661—Serial No. 400900000 and Up Model No. 74667—Serial No. 400000000 and Up *3417-368* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You may contact Toro directly at www.Toro.com mower model. for product safety and operation training materials, Important: If you are using a machine with a Toro accessory information, help finding a dealer, or to engine above 1500 m (5,000 ft) for a continuous register your product.
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Page 3: Table Of Contents
Contents This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause Safety ............... 4 serious injury or death if you do not follow the General Safety ........... 4 recommended precautions. -
Page 4: Safety
Safety Belt Maintenance ..........47 Replacing the Mower-Deck Belt......47 Mower Maintenance..........48 This machine has been designed in accordance with Servicing the Cutting Blades ......48 EN ISO 5395:2013. Leveling the Mower Deck........51 Removing the Mower Deck....... 53 Installing the Mower Deck......... -
Page 5: Slope Indicator
Slope Indicator g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. - Page 7 decal106-8717 106-8717 decal119-8815 1. Read the instructions before servicing or performing 119-8815 maintenance. 1. Parking position 4. Neutral 2. Check tire pressure every 25 operating hours. 2. Fast 5. Reverse 3. Grease every 25 operating hours. 3. Slow 4. Engine decal112-9840 112-9840 For Models with 127 cm (50 inch) Decks...
- Page 8 decal120-5470 120-5470 For Models with 127 cm (50 inch) Decks 1. Height of cut...
- Page 9 decal121-0772 121-0772 For Models with 107 cm (42 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
- Page 10 decal121-0773 121-0773 For Models with 127 cm (50 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
- Page 11 decal121-2989b 121-2989 1. Bypass lever position for 2. Bypass lever position for pushing the machine operating the machine decal131-1097 131-1097 1. Oil drain 131-3948 decal131-3948 131-3948 1. Slow 3. Fast 2. Towing...
- Page 12 decal132-0869 132-0869 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. The operator must review the instructions for operating the machine on slopes in the Operator’s Manual and review the conditions in which the machine is being operated to determine whether the machine can be operated in the conditions on that day and at that site.
- Page 13 decal132-0872 132-0872 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from away from the machine. moving parts. 2. Thrown object hazard, 4. Entanglement raised baffle—do not hazard—keep away operate the machine with from moving parts; keep an open deck;...
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Page 14: Product Overview
Product Overview g027829 Figure 5 5. Mower deck 9. Fuel-tank cap 13. Rear drive wheel 1. Height-of-cut lever 2. Motion-control levers 6. Anti-scalp roller 10. Engine 14. Engine guard 3. Operator seat 7. Front caster wheels 11. Control panel 4. Smart Speed™ lever 8. - Page 15 Contact your Smart Speed™ Control System Authorized Service Dealer or Distributor or go to Lever www.Toro.com for a list of all approved attachments and accessories. The Smart Speed™ Control-System lever, located To best protect your investment and maintain optimal...
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Page 16: Before Operation
Operation containers on the ground, away from your vehicle before filling. • Remove the equipment from the truck or trailer Note: Determine the left and right sides of the and refuel it while it is on the ground. If this is not machine from the normal operating position. -
Page 17: Performing Daily Maintenance
Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the machine to provide the following benefits: • Keeps fuel fresh during storage of 90 days or less (drain the fuel tank when storing the machine for more than 90 days) • Cleans the engine while it runs •... -
Page 18: Using The Safety-Interlock System
Using the Safety-Interlock motion-control levers to the center, unlocked position, engage the blade-control switch, and System rise slightly from the seat; the engine should shut off. WARNING Positioning the Seat If the safety-interlock switches are disconnected or damaged, the machine could The seat can move forward and backward. -
Page 19: Adjusting The Motion-Control Levers
Adjusting the Converting to Side Motion-Control Levers Discharge Adjusting the Height Machines with 107 cm (42-inch) Mower Decks You can adjust the motion-control levers higher or lower for maximum comfort (Figure 10). The mower deck and mower blades shipped with the machine were designed for optimum mulching and side-discharge performance. - Page 20 g230249 Figure 14 g230250 Figure 12 On the top of the discharge cover, engage the 1. Discharge cover 3. Bracket on the mower hook-shaped latch around the pivot rod of the deck deflector assembly (Figure 15). 2. Metal tab Installing the Discharge Cover for Mulching Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake.
- Page 21 Removing the Right Baffle for Side-Discharging Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
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Page 22: During Operation
During Operation During Operation Safety General Safety • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage. • Wear appropriate clothing, including eye g015321 protection; long pants; slip-resistant, substantial Figure 18 footwear; and hearing protection. Tie back long 1. - Page 23 • Use only accessories and attachments approved machine to lose traction. Loss of traction to the by Toro. drive wheels may result in sliding and a loss of braking and steering. The machine can slide even •...
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Page 24: Operating The Mower Blade-Control Switch (Pto)
Operating the Mower Blade-Control Switch (PTO) The blade-control switch (PTO) starts and stops the mower blades and any powered attachments. Engaging the Blade-Control Switch (PTO) g229111 Figure 20 1. Safe Zone—use the 4. W=width of the machine machine here on slopes g008945 less than 15 degrees or Figure 21... -
Page 25: Operating The Throttle
Disengaging the Blade-Control Operating the Choke Switch (PTO) Use the choke to start a cold engine. Pull up the choke knob to engage the choke before using the key switch (Figure 25). Note: Ensure that you fully engage the choke. You may need to hold the knob up when you use the key switch. -
Page 26: Starting The Engine
Starting the Engine CAUTION Children or bystanders may be injured if they Note: A warm or hot engine may not require choking. move or attempt to operate the machine while Important: Do not engage the starter for more it is unattended. than 5 seconds at a time. - Page 27 performance. Always operate in the full throttle position when mowing. WARNING The machine can spin very rapidly. You may lose control of the machine and cause personal injury or damage to the machine. • Use caution when making turns. • Slow the machine down before making sharp turns.
- Page 28 Suggested Trim uses: This is the medium speed. The suggested uses for Parking this speed are as follows: Heavy, wet • Bagging grass • Mulching Training Bagging Mulching This is the fastest speed. The suggested uses for this speed are as follows: Normal mowing •...
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Page 29: Using The Side Discharge
Using the Side Discharge The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER Without a grass deflector, discharge cover, or a complete grass-catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. -
Page 30: Adjusting The Anti-Scalp Rollers
Adjusting the Anti-Scalp Park the machine on a level surface, disengage the blade-control switch and engage the parking Rollers brake. Shut off the engine, remove the key, and wait Adjusting the Anti-Scalp Rollers for all moving parts to stop before leaving the operating position. -
Page 31: Operating Tips
It is best to cut only about a third of the grass blade. genuine Toro replacement blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly. -
Page 32: After Operation
After Operation After Operation Safety General Safety • Clean grass and debris from the cutting units, mufflers, and engine compartment to help prevent fires. Clean up oil or fuel spills. • Shut off the fuel before storing or transporting the machine. -
Page 33: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. - Page 34 If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 35).
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Page 35: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Check the safety-interlock system. •... -
Page 36: Pre-Maintenance Procedures
• To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 37: Lubrication
Lubrication Engine Maintenance Greasing the Bearings Engine Safety • Shut off the engine before checking the oil or Service Interval: Every 25 hours—Grease all the adding oil to the crankcase. lubrication points. • Keep your hands, feet, face, clothing, and other Grease Type: No. - Page 38 Servicing the Foam Air-Cleaner Element Service Interval: Every 25 hours/Monthly (whichever comes first)—Clean the air-cleaner foam element (more often in dusty, dirty conditions). Every 100 hours/Yearly (whichever comes first)—Replace the air-cleaner foam element (more often in dusty, dirty conditions). g027800 Wash the foam element in liquid soap and warm water.
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Page 39: Servicing The Engine Oil
Installing the Air Cleaner Servicing the Engine Oil Install the foam element over the paper element. Engine-Oil Specifications Note: Ensure that you do not damage the elements. Oil Type: Detergent oil (API service SF, SG, SH, SJ, Align the holes of the filter into the manifold or SL) ports. - Page 40 g027799 g193541 Figure 45 Changing the Engine Oil and Oil Filter Service Interval: After the first 5 hours/After the first month (whichever comes first)—Change the engine oil and filter. Every 100 hours/Yearly (whichever comes first)—Change the engine oil and oil filter (more often in dirty or dusty conditions).
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Page 41: Servicing The Spark Plug
Change the engine-oil filter (Figure 47). Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn. g193530 Figure 48 Dispose of the used oil at a recycling center. Servicing the Spark Plug Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the spark plug(s). -
Page 42: Cleaning The Cooling System
Cleaning the Cooling System Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the g027478 Figure 49 operating position. -
Page 43: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or g027939 explosion from fuel can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. -
Page 44: Electrical System Maintenance
Electrical System WARNING Incorrectly removing the cables from Maintenance battery could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, Electrical System Safety resulting in personal injury. • Disconnect the battery before repairing the •... -
Page 45: Servicing The Fuses
Servicing the Fuses Charge the battery for a minimum of 1 hour at 6 to 10 A. The electrical system is protected by fuses. It requires Note: Do not overcharge the battery. no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. -
Page 46: Drive System Maintenance
Releasing the Electric Drive System Brake Maintenance You can manually release the electric brake by rotating the link arms forward. Once the electric brake Checking the Tire Pressure is energized, the brake resets. Service Interval: Every 25 hours—Check tire Turn the key to the position or disconnect pressure. -
Page 47: Belt Maintenance
Refer to Releasing the Mower-Deck Curtain (page 36). Using a spring-removal tool, (Toro Part No. 92-5771), remove the idler spring from the deck hook to remove tension on the idler pulley, and roll the belt off the pulleys... -
Page 48: Mower Maintenance
Mower Maintenance Using a spring-removal tool, install the idler spring over the deck hook, and place tension on the idler pulley and mower belt (Figure 59 Figure 60). Servicing the Cutting Tighten the bottom 2 bolts for the mower-deck Blades curtain to the mower deck. - Page 49 g006530 Figure 61 1. Cutting edge 3. Wear/slot forming g014973 Figure 63 2. Curved area 4. Crack 1. Blade (in position for measuring) 2. Level surface Checking for Bent Blades 3. Measured distance between blade and the surface (A) Note: The machine must be on a level surface for Rotate the same blade 180 degrees so that the following procedure.
- Page 50 g014973 Figure 65 g027833 1. Opposite blade edge (in position for measuring) Figure 66 2. Level surface 1. Sail area of the blade 3. Curved washer 3. Second measured distance between blade and surface (B) 2. Blade 4. Blade bolt If the difference between A and B is greater than 3 mm (1/8 inch), replace the blade with Sharpening the Blades...
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Page 51: Leveling The Mower Deck
Installing the Blades Install the blade onto the spindle shaft (Figure 66). Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. Install the curved washer (cupped side toward the blade) and the blade bolt (Figure 66). - Page 52 g009658 Figure 72 Mower Decks with 2 Blades 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here. g027588 Figure 71 1. Hanger bracket 3. Rear nut 2. Side locking nut Check the side-to-side adjustments again. Repeat this procedure until the measurements are correct.
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Page 53: Removing The Mower Deck
g014634 Figure 74 1. Adjusting rod 3. Locknut 2. Adjusting block g014635 Figure 75 To raise the front of the mower, tighten the adjustment nut. 1. Front support rod 3. Deck bracket 2. Locking nut To lower the front of the mower, loosen the adjustment nut. -
Page 54: Installing The Mower Deck
Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation. Installing the Mower Deck Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 55: Cleaning
Cleaning Turn the water off and remove the coupling from the washout fitting. Note: If the mower is not clean after 1 washing, Washing the Underside of soak it and let it stand for 30 minutes. Then, the Mower Deck repeat the process. -
Page 56: Storage
Storage the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or methanol). Storage Safety Note: A fuel stabilizer/conditioner is most effective when mixed with fresh fuel and • Let the engine cool before storing the machine. used at all times. •... -
Page 57: Storing The Battery
Storing the Battery Fully charge the battery. Let the battery rest for 24 hours, then check the battery voltage. Note: If the battery voltage is below 12.6 V, repeat steps and 2. Disconnect the cables from the battery. Check the voltage periodically to ensure that the voltage is 12.4 V or higher. -
Page 58: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of collapsing 1. The air-cleaner paper element clogged. 1. Clean the paper element. or the machine is frequently showing signs of running out of fuel. The engine overheats. 1. - Page 59 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off the pulleys. 3.
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Page 60: Schematics
Schematics g028022 Electrical Diagram (Rev. A) - Page 61 Notes:...
- Page 62 Notes:...
- Page 63 Notes:...
- Page 64 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.