LGMG H625 Operation Manual
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LGMG H625 Operation Manual

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Operation Manual
Q-370100 LWJ 006
H625/H735/HA735
H933/H1440/H1840
H1840-Ⅱ/HR2150
Telehandler
PART No.OM-2537050145
Original Instructions

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Summary of Contents for LGMG H625

  • Page 1 Operation Manual Q-370100 LWJ 006 H625/H735/HA735 H933/H1440/H1840 H1840-Ⅱ/HR2150 Telehandler PART No.OM-2537050145 Original Instructions...
  • Page 3 If the manual is lost, damaged or illegible, please replace it promptly. The copyright of this manual this manual is authorized to LGMG and it cannot be copied or reprinted without LGMG’s written permission.
  • Page 4 Revision History Revision History Revision Date Section Page / Description...
  • Page 5 Revision History Revision Date Section Page / Description...

  • Page 6: Safety Rules

    Safety Rules Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Failure to follow the instructions and safety rules in this manual and the Operating Manual may result in death or serious injury.
  • Page 7 Safety Rules Personal Safety Workplace Safety Any person working on or around a Any person working on or around a machine must be aware of all known safety machine must be aware of all known safety hazards. Personal safety and the continued hazards.

  • Page 8: Table Of Contents

    Contents Contents Revision History ..................II Safety Rules ..................IV Contents ....................VI Chapter 1 Safety ..................1 1.1 Unauthorized installation .............. 3 1.2 Classification of hazardous situations .......... 4 Chapter 2 Product Introduction ............13 2.1 Legend of the whole machine ............ 15 2.2 Machine identification ..............

  • Page 9: Contents

    Contents 4.4 Startup ..................146 4.5 Driving ..................147 4.6 Parking ..................149 4.7 Loading ..................149 4.8 Operate on slope ..............154 4.9 Machine transportation lifting instructions ........ 154 4.10 Use of safety support ............. 156 4.11 If the vehicle is not to be used for a long time......157 4.12 Disposal Instructions ..............

  • Page 11: Chapter 1 Safety

    Safety Chapter 1 Safety...
  • Page 12 Safety...

  • Page 13: Unauthorized Installation

    You have understood and practiced ⚫ Ltd. (LGMG for short) before refitting the the rules of safe operation of the machine. LGMG shall not be liable for any machine in this operation manual. damage caused by unauthorized refit. ⚫ Avoid dangerous situations. Know and understand the safety rules before proceeding to the next step.

  • Page 14: Classification Of Hazardous Situations

    Safety ⚫ Keep away from the machine if it 1.2 Classification of hazardous comes into contact with live wires. situations Before cutting off the power supply, it △ Electric shock hazard: is forbidden for any person to contact or operate the machine. Do not operate the machine when ⚫...
  • Page 15 Safety to avoid scalding. and batteries, etc. △ △ Danger of misuse: Danger of falling: ⚫ If the telescopic handler is not equipped with platform accessories, do not lift personnel. ⚫ It is forbidden to use faulty or poorly maintained machines. Stop using defective/damaged machines.
  • Page 16 Safety ⚫ Increase the load strictly according to the load curve graph. ⚫ Ensure that the center of gravity of goods are close to the inside of the fork and do not drag the goods. Ensure that the road surface can ⚫...
  • Page 17 Safety Wind Wind Windscale Description Effects on land speed(m/s) speed(km/h) Calm < 0.3 Smoke rises vertically. Direction of wind shown by Light air 0.3-1.5 smoke. Wind felt on face; leaves rustle; Light breeze 1.6-3.3 6-11 wind vane moves. Leaves and small twigs in Gentle 3.4-5.4 12-19...
  • Page 18 Safety △ ⚫ Do not drive and raise boom on slope Danger while driving: exceeds the rated slope of the ⚫ Before moving the machine, make machine. sure the road is clear and sound the Do not replace components of ⚫...
  • Page 19 Safety ⚫ Release the accumulator pressure of the brake system before service: park the machine on solid level ground, retract the boom to the stowed position, stop the engine, and place ⚫ The battery contains acidic substance. pads under the wheels. Repeatedly Wear protective clothing and glasses press and release the travel brake when using battery.
  • Page 20 Safety ⚫ Do not check by hand for leaks, distance of the machine, the influence pressurized hydraulic oil may of visibility reduction and blind spots. penetrate the skin. Replace with ⚫ Keep away from the rotating parts on cardboard or paper. When checking the machine and the parts that may be the hydraulic system, wear gloves and clamped.
  • Page 21 Safety field. △ General hazard ⚫ Always close the cab door during use to reduce the noise. ⚫ Only approved spare parts can be used. ⚫ A seat is an essential means to reduce the vibration transmitted to the operator. In case of replacement of the seat, refer to the manufacturer.
  • Page 22 This page intentionally left blank.

  • Page 23: Chapter 2 Product Introduction

    Product Introduction Chapter 2 Product Introduction...
  • Page 24 Product Introduction...

  • Page 25: Legend Of The Whole Machine

    Product Introduction 2.1 Legend of the whole machine Legend of whole machine H625 Name Name Engine and accessories Boom Front axle Fuel tank Accessory - fork Rear axle Hydraulic oil tank...
  • Page 26 Product Introduction Legend of whole machine H735/HA735/H933 Name Name Front axle Fuel tank Accessory - fork Rear axle Ladder Engine and accessories Hydraulic oil tank Boom...
  • Page 27 Product Introduction Legend of whole machine H1440/H1840/ H1840-Ⅱ Name Name Boom Rear axle Outrigger mechanism Engine and accessories Fuel tank Transmission/Pump Hydraulic oil tank Front axle Counterweight Accessory - fork...
  • Page 28 Product Introduction Legend of whole machine HR2150 Name Name Boom Rear axle Fuel tank Engine and accessories Hydraulic oil tank Front axle Counterweight Outrigger mechanism Slewing mechanism Accessory - fork...

  • Page 29: Machine Identification

    Product Introduction 2.2 Machine identification H625 Label...
  • Page 30 Product Introduction H625 Label List Name Sign and logo Name Sign and logo 1.Decal-Model H625 12.Decal-Inspection (RH, 509*85) notes 13.Decal-Metal word 2.Decal-Lifting LGMG (cab door) 14.Decal-Model H625- 3.Decal-Lifting lug (cab, 910*160) 4.Decal-Wheel load 15.Decal (Boom left/right 3295kg side, 978) 5.Decal-Liquid hot 16.Decal-Hydraulic oil...
  • Page 31 Product Introduction H735 Label...
  • Page 32 3. Decal-Lifting lug (LH) 4. Decal-Wheel load 18. Decal-Inspection 4750KG notes and warning 5. Decal-Hot liquid 19. Decal-Hydraulic warning 6. Decal-Inspection 20. Decal-LGMG notes and warning logo 7. Decal-LGMG 21. Decal-Fuel tank (Hood) 8.Decal-Boom decal 22. Complete (RH) machine nameplate 9.
  • Page 33 Product Introduction HA735 Label...
  • Page 34 18. Decal-Inspection 4750KG notes and warning 4. Decal-Hot liquid 19. Decal-Hydraulic warning 5. Decal-Inspection 20. Decal-Fuel tank notes and warning 21. Decal-LGMG 6. Decal-Hood decal logo 7. Decal-Boom (RH) 22. Decal-Tow hitch 8. Decal-Turn off 23. Complete vehicle power nameplate 9.
  • Page 35 Product Introduction H933 Label...
  • Page 36 Product Introduction H933 Label List Name Sign and logo Name Sign and logo 1. Decal-Model H933 13.Decal-Metal word (RH, 600*94) LGMG (cab door) 14.Decal-Model H933- 2.Decal-Lifting 910*160 3.Decal-Liquid hot 15.Decal-Model H933 warning (LH, 600*94) 4.Decal-Box’s interior 16.Decal-Inspection inspection caution notes 5.
  • Page 37 Product Introduction H1440 Label...
  • Page 38 Product Introduction H1440 Label List-1 Name Sign and logo Name Sign and logo 1.Decal-Model (RH) 15.Decal-Outrigger load 16.Decal-Metal word 2.Decal-Lifting LGMG (cab door) 3.Decal-Liquid hot 17.Decal-Inspection warning notes 4.Decal-Box’s interior 18.Decal-Fuel tank inspection caution 5.Decal-LGMG logo 19.Decal-Model (cab) (120) 6.Decal-Turn off power 20.Decal-Hydraulic oil...
  • Page 39 Product Introduction H1840 Label (CE)
  • Page 40 Product Introduction H1840 Label List-1 Name Sign and logo Name Sign and logo 1.Decal-Model H1840 15.Decal-Outrigger load (RH) 16.Decal-Metal word 2.Decal-Lifting LGMG (cab door) 3.Decal-Liquid hot 17.Decal-Inspection warning notes 4.Decal-Box’s interior 18.Decal-Fuel tank inspection caution 5.Decal-LGMG logo 19.Decal-Model (cab) (120) 6.Decal-Turn off power...
  • Page 41 Product Introduction H1840 Label (RU)
  • Page 42 Product Introduction H1840 Label List-1 Name Sign and logo Name Sign and logo 1.Decal-Model (RH) 15.Decal-Outrigger load 16.Decal-Metal word 2.Decal-Lifting LGMG (cab door) 3.Decal-Liquid hot 17.Decal-Inspection warning notes 4.Decal-Box’s interior 18.Decal-Fuel tank inspection caution 5.Decal-LGMG logo 19.Decal-Model (cab) (120) 6.Decal-Turn off power 20.Decal-Hydraulic oil...
  • Page 43 Product Introduction H1840-Ⅱ Label (CE)
  • Page 44 Product Introduction Name Sign and logo Name Sign and logo 1 Decal-Lift point decal- 24 Decal-Lift point decal- H1840（RH） H1840）（LH） 2 Decal-RH model decal 25 Decal-Lifting decal （H1840-Ⅱ） 3 DECAL 26 Maximum traction 4 Decal-In-box 27 Decal-lifting eye maintenance attention 28 Decal-Outrigger load 5 Decal-LOGO decal...
  • Page 45 Product Introduction 33 Decal-Body leveling 10 Apparatus nameplate handle decal 12 Decal-Change the 34 Decal-Safe escape instructions quickly decal 13 Decal-LOGO 35 Decal-Cab (EU V) 14 Decal-Tire hanging- 36 Decal-96DB noise H1840（LH） level 15 Decal-Lifting-H1840 37 Name plate-ROPS & (LH ) FOPS 16 Decal-Maintenance 38 Complete machine...
  • Page 46 Product Introduction 21 Decal 43 Decal 44 Decal-Regeneration 22 Decal-Hyd oil decal inhibition 23 Decal-Model on the （LH）H1840-Ⅱ...
  • Page 47 Product Introduction HR2150 Label...
  • Page 48 Sign and logo Name Sign and logo 1.Decal (turntable left 14.Decal-Quick change side) instruction 15.Decal-Metal word 2.Decal-Wheel load LGMG (cab door) 3.Decal-Turn off power 16.Decal-Fuel tank 4.Decal-Liquid hot 17.Decal (cab door) warning 5.Decal-Box’s interior 18.Decal-Hydraulic oil inspection caution 6.Decal-LGMG logo 19.Decal (turntable right...

  • Page 49: Machine Purpose

    Product Introduction 2.3 Machine purpose This machine is a telescopic boom fork loading truck equipped with telescopic boom for lifting, moving and placing materials. Do not lift personnel, unless the telescopic handler is equipped with platform accessories. △ WARNING: ⚫ All other uses or modifications must be approved by Lingong Heavy Machinery Co., Ltd.

  • Page 50: Machine Parameters

    Product Introduction 2.4 Machine parameters H625 (EU Stage Engine) Machine parameters Ⅲ 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 2500 Boom lifting time (s) 4~10 Total weight (kg) 5000 Boom lowering time (s) 4~10 Maximum working height (m) 5.85...
  • Page 51 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Retraction time of leveling cylinder Second gear speed (km/h) 4~10 Max. braking distance (no-load, First reverse gear speed (km/h) stowed) (20 km/h) (m) Second reverse gear speed (km/h) Minimum turning radius (m) 3.36 Theoretical max.
  • Page 52 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Function pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) 17.5 Brake system pressure (MPa) Driving pump displacement (ml/r) Driving motor displacement (ml/r) 6. Electronic control system Output voltage (V) Battery 20-hour Ah...
  • Page 53 Product Introduction 9. Range of motion...
  • Page 54 Product Introduction H735 (EU Stage Engine) Machine parameters Ⅲ...
  • Page 55 Product Introduction 1. Overall performance parameters Item Parameter Item Parameter Rated load (kg) 3500 Boom lifting time (s) 5~15 Total weight (kg) 7000 Boom lowering time (s) 5~15 Maximum working height (m) Boom extension time (s) 5~15 Maximum horizontal reach (m) Boom retraction time (s) 5~15 First gear speed (km/h)
  • Page 56 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Function pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) Driving pump displacement (ml/r) Driving motor displacement (ml/r) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system...
  • Page 57 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 75 L Front axle gear oil 9.6 L Diesel fuel 100 L Rear axle gear oil 9.6 L Engine oil 8.5 L Transmission gear oil Antifreeze 10 L 9.
  • Page 58 Product Introduction H735 (EU Stage Ⅴ Engine) Machine parameters 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 3500 Boom lifting time (s) 5~15 Total weight (kg) 7000 Boom lowering time (s) 5~15 Maximum working height (m) Boom extension time (s) 5~15 Maximum horizontal reach (m) Boom retraction time (s)
  • Page 59 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Second reverse gear speed Minimum turning radius (m) (km/h) Theoretical max. gradeability Drive type 4WD, 4WS (no-load, stowed) Towing force （kN） 2. Main dimensions Item Parameter Item Parameter 5015 Overall length (mm) Wheelbase (mm) 2850 2334...
  • Page 60 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Function pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) Driving pump displacement (ml/r) Driving motor displacement (ml/r) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system...
  • Page 61 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 75 L Front axle gear oil 9.6 L Diesel fuel 100 L Rear axle gear oil 9.6 L Engine oil 8.5 L Transmission gear oil Antifreeze 10 L 9.
  • Page 62 Product Introduction HA735 (China III/EU III Engine) Machine parameters 1. Overall performance parameters Item Parameter Item Parameter Rated load (kg) 3500 Boom lifting time (s) 5~15 Total weight (kg) 7400 Boom lowering time (s) 5~15 Maximum working height (m) Boom extension time (s) 5~15 Maximum horizontal reach (m) Boom retraction time (s)
  • Page 63 Product Introduction Max. braking distance (no-load, First gear speed (km/h) ≤17 stowed) (m) Reverse Second gear speed (km/h) Minimum turning radius (m) ≤3.95 Third gear speed (km/h) Towing force （kN） 2. Main dimensions Item Parameter Item Parameter 4995 Overall length (mm) Wheelbase (mm) 2850 Overall width (mm)
  • Page 64 Product Introduction Brake system pressure (MPa) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system Voltage (V) 7. Refilling capacity Item Condition Grade Capacity Remarks L-HV46 low temperature Minimum temperature>-25 ℃ hydraulic oil Recommend -40 ℃ <minimum temperature ≤- L-HS32 ultra-low Hydraulic oil temperature hydraulic oil...
  • Page 65 Product Introduction...
  • Page 66 Product Introduction H933 (EU Stage Engine) Machine parameters Ⅲ 1. Overall performance parameters Item Parameter Item Parameter Rated load (kg) 3300 Boom lifting time (s) 5~15 Total weight (kg) 7200 Boom lowering time (s) 5~15 Maximum working height (m) 9.08 Boom extension time (s) 5~15 Maximum horizontal reach (m)
  • Page 67 Product Introduction Towing force（kN） 2. Main dimensions Item Parameter Item Parameter Overall length (mm) 6559 Wheelbase (mm) 2850 Overall width (mm) 2334 Track width (mm) 1930 Overall height (mm) 2380 Min. ground clearance (mm) 3. Engine system Item Parameter Item Parameter Model V3307-DI-T-ET04e...
  • Page 68 Product Introduction 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system Voltage (V) 7. Refilling capacity Item Condition Grade Capacity Remarks L-HV46 low temperature Minimum temperature>-25 ℃ hydraulic oil Recomme -40 ℃ <minimum temperature ≤- L-HS32 ultra-low Hydraulic oil nded 25 ℃...
  • Page 69 Product Introduction 9. Range of motion...
  • Page 70 Product Introduction H1440 (EU Stage Engine ) Machine parameters Ⅲ 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 4000 Boom lifting time (s) 7.5~17.5 Total weight (kg) 12050 Boom lowering time (s) 13.5~23.5 Maximum working height (m) 13.6 Boom extension time (s) 12.5~22.5...
  • Page 71 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Retraction time of outrigger Fourth gear speed (km/h) 8~18 cylinder (s) First reverse gear speed (km/h) Minimum turning radius (m) Theoretical max. gradeability (no- Second reverse gear speed (km/h) load, stowed) Leftward/rightward inclination Third reverse gear speed (km/h) ±9°...
  • Page 72 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system Voltage (V) 7.
  • Page 73 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 180L Front axle gear oil 10.6 L Diesel fuel 150 L Rear axle gear oil 10.6 L Engine oil 8.5 L Transmission gear oil 21.75 L Antifreeze 12.5L 9.
  • Page 74 Product Introduction 9. Range of motion-2...
  • Page 75 Product Introduction H1840 (EU Stage V Engine) Machine parameters 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 4000 Boom lifting time (s) 11~17.5 Total weight (kg) 12350 Boom lowering time (s) 16~23.5 Maximum working height (m) 17.6 Boom extension time (s) 15~22.5 Maximum horizontal reach (m)
  • Page 76 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Retraction time of outrigger Fourth gear speed (km/h) 11~18 cylinder (s) First reverse gear speed (km/h) Minimum turning radius (m) Theoretical max. gradeability (no- Second reverse gear speed (km/h) load, stowed) Leftward/rightward inclination Third reverse gear speed (km/h) ±9°...
  • Page 77 Product Introduction 5. Hydraulic system Item Parameter/Description Type Load sensitive system Pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) 6. Electronic control system Model 6-QW-180D Output voltage (V) Battery(Total) 20-hour Ah Unit weight (kg) 7.
  • Page 78 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 180L Front axle gear oil 10.6 L Diesel fuel 150 L Rear axle gear oil 10.6 L Engine oil 8.5 L Transmission gear oil 21.75 L Antifreeze 12.5L Diesel exhaust fluid 9.
  • Page 79 Product Introduction 9. Range of motion-2...
  • Page 80 Product Introduction H1840 (EU Stage Ⅲ Engine) Machine parameters 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 4000 Boom lifting time (s) 11~17.5 Total weight (kg) 12350 Boom lowering time (s) 16~23.5 Maximum working height (m) 17.6 Boom extension time (s) 15~22.5 Maximum horizontal reach (m)
  • Page 81 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Retraction time of outrigger cylinder Fourth gear speed (km/h) 11~18 First reverse gear speed (km/h) Minimum turning radius (m) Theoretical max. gradeability (no- Second reverse gear speed (km/h) load, stowed) Leftward/rightward inclination angle Third reverse gear speed (km/h) ±9°...
  • Page 82 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system Voltage (V) 7.
  • Page 83 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 180L Front axle gear oil 10.6 L Diesel fuel 150 L Rear axle gear oil 10.6 L Engine oil 8.5 L Transmission gear oil 21.75 L Antifreeze 12.5L 9.
  • Page 84 Product Introduction 9. Range of motion-2...
  • Page 85 Product Introduction H1840 (EU Stage Ⅲ Engine) Machine parameters 1. Overall performance parameters-1 Item Parameter Item Parameter Rated load (kg) 4000 Boom lifting time (s) 11~17.5 Total weight (kg) 12200 Boom lowering time (s) 16~23.5 Maximum working height (m) 17.6 Boom extension time (s) 15~22.5 Maximum horizontal reach (m)
  • Page 86 Product Introduction 1. Overall performance parameters-2 Item Parameter Item Parameter Retraction time of outrigger cylinder Second reverse gear speed (km/h) 11~18 Max. braking distance (no-load, Minimum turning radius (m) stowed) (20 km/h) (m) Theoretical max. gradeability (no- Leftward/rightward inclination angle ±9°...
  • Page 87 Product Introduction 5. Hydraulic system Item Parameter Type Load sensitive system Driving pump displacement (ml/r) Driving motor displacement (ml/r) Function pump displacement (ml/r) Maximum working pressure (MPa) Steering system pressure (MPa) Brake system pressure (MPa) 6. Electronic control system Output voltage (V) Battery 20-hour Ah Control system...
  • Page 88 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 180L Front axle gear oil 10.6 L Diesel fuel 150 L Rear axle gear oil 10.6 L Engine oil 8.5 L Transmission gear oil Antifreeze 12.5L 9. Range of motion-1...
  • Page 89 Product Introduction 9. Range of motion-2...
  • Page 90 Product Introduction H1840-Ⅱ (EU Stage V Engine) Machine parameters 1. Overall performance parameters Item Parameter Item Parameter Rated load (kg) 4000 Boom lifting time (s) 11~17.5 Total weight (kg) 12350 Boom lowering time (s) 16~23.5 Maximum working height (m) 17.6 Boom extension time (s) 15~22.5 Maximum horizontal reach (m)
  • Page 91 Product Introduction First reverse gear speed (km/h) Minimum turning radius (m) Theoretical max. gradeability (no- Second reverse gear speed (km/h) load, stowed) Leftward/rightward inclination Third reverse gear speed (km/h) ±9° angle of frame Max. braking distance (no-load, Drive type 4WD, 4WS stowed) (20 km/h) (m) Towing force（kN）...
  • Page 92 Product Introduction 6. Electronic control system Output voltage (V) Battery(Total) 20-hour Ah Control system Voltage (V) 7. Refilling capacity Item Condition Grade Capacity Remarks L-HV46 low temperature hydraulic Minimum temperature>-25 ℃ Recomme L-HS32 ultra-low -40 ℃ <minimum temperature ≤- Hydraulic oil 180L nded temperature hydraulic...
  • Page 93 Product Introduction 8. Fuel/oil/anti-freeze filling amount Item Parameter Item Parameter Hydraulic oil 180L Front axle gear oil 10.6 L Diesel fuel 150 L Rear axle gear oil 10.6 L Engine oil 9.5 L Transmission gear oil 21.75 L Antifreeze 12.5L Diesel exhaust fluid 9.
  • Page 94 Product Introduction 9. Range of motion-2...
  • Page 95 Product Introduction HR2150 (EU Stage Engine ) Machine parameters Ⅲ 1. Machine performance parameters-1 Item Parameter Item Parameter Rated load (kg) 4999 Leveling of cylinder extending (s) Maximum working height (m) 20.7 Leveling of cylinder retraction (s) Maximum horizontal extension (m) 18.1 Extension (s) of outrigger cylinder First forward gear...
  • Page 96 Product Introduction 1. Machine performance parameters-2 Item Parameter Item Parameter First reverse gear Outrigger support cylinder speed (km/h) retraction (s) Reverse Second reverse Body leveling cylinder extending gear speed (km/h) Max. braking distance (no-load, Body leveling cylinder retraction stowed) (20Km/h)(m) Boom lift up (s) Maximum gradeability Leftward/rightward inclination...
  • Page 97 Product Introduction 4. Hydraulic system-2 Item Parameter Type Load sensitive system Steering system pressure (MPa) Brake system pressure (MPa) 5. Electronic control system Output voltage (V) Battery 20-hour Ah Control system Voltage (V) 6. Drive chain Item Parameter Type Manual Gear 2 forward gears and 2 reverse gears Transfer box...
  • Page 98 Product Introduction 7. Fill capacity-2 Item Condition Grade Capacity Remarks Working environment temperature: - 5W-30 30℃ ~ 30℃ Engine oil 8.5L API CH-4 Working environment temperature: - 0W-20 35℃ ~ 20℃ Ambient temperature ≥4°C #0 diesel fuel Ambient temperature ≥ -5ºC #-10 diesel fuel EN590 Diesel fuel...
  • Page 99 Product Introduction 9. Range of motion-1 Fork Load center distance...
  • Page 100 Product Introduction 9. Range of motion-2 Fork Load center distance...
  • Page 101 Product Introduction 9. Range of motion-3 Load center distance Fork...

  • Page 102: Chapter 3 Use Of Vehicles

    Use of Vehicles Chapter 3 Use of Vehicles...
  • Page 103 Use of Vehicles...

  • Page 104: Operation Of Doors

    Use of Vehicles 3.1 Operation of doors △ WARNING Never drive before the door is closed! 3.1.1 Use door switch from outside the vehicle Open the door: the door is in a non- Fig. 3.1.1 Door Lock locked state, and the door can be opened by pulling the handle outwards;...
  • Page 105 Use of Vehicles 3.1.3 Door side window Closing the Side Door Window Side Door Window Mode I To close the side door window, simply Side Door Window Open operate it oppositely. △ Activate the parking brake to keep the Risk of Component Damage Be careful when pulling back the glass vehicle stationary.
  • Page 106 Use of Vehicles Side Door Window Mode II Side Door Window Open Activate the parking brake to keep the vehicle stationary. 1 Positioning lock I 2 Positioning lock Ⅱ Push the side door window outward to engage positioning lock I into positioning lock II.
  • Page 107 Use of Vehicles To unlock the side door windows, press the "PUSH" button corresponding to Positioning Lock I or Positioning Lock II. Note: When the driver is inside the cab, Positioning Lock II can be pressed from within the cab; when the driver is outside the cab, Positioning Lock I can be pressed from the outside of the cab.

  • Page 108: Cab Electrical Layout

    Use of Vehicles 3.2 Cab Electrical Layout 3.2.1 H625/H735/HA735/H933 Item Name Item Name Mode selector switch Hydraulic joystick Air conditioning panel Emergency stop button Rocker switch Key switch Gear selector switch Combination switch knob Override switch...
  • Page 109 Use of Vehicles 3.2.2 H1440/H1840 Item Name Item Name Air conditioning panel Emergency stop button DPF Regeneration inhibit button Cigarette lighter Gear selector switch Key switch Rocker switch Radio Rocker switch Combination switch knob Outrigger controller Override button Vehicle tilt correction controller Mode selector switch Hydraulic joystick...
  • Page 110 Use of Vehicles 3.2.3 H1840-Ⅱ Item Name Item Name Air conditioning panel Emergency stop button DPF Regeneration inhibit button Cigarette lighter Gear selector switch Key switch Rocker switch Radio Rocker switch Combination switch knob Outrigger controller Electronic parking brake Vehicle tilt correction controller Mode selector switch Hydraulic joystick Override button...
  • Page 111 Use of Vehicles 3.2.4 HR2150 Item Name Item Name Air conditioning panel Emergency stop button DPF Regeneration inhibit button Key switch Rocker switch Cigarette lighter Gear selector switch Rocker switch Rocker switch Combination switch knob Outrigger controller Override button Vehicle tilt correction controller Mode selector switch Hydraulic joystick...

  • Page 112: Cab Interior Device

    Use of Vehicles 3.3 Cab interior device Project Parameter Seat width 566mm 3.3.1 Seat Seat height 1039mm Fore-and-aft Type 1 adjustment 76mm See Table 3.2.1 on the left for the main travel Backrest Forward tilt 20° parameters of the seat angle Back tilt 15°...
  • Page 113 Use of Vehicles adjusting handle 5 upward, adjust to the required position, and loosen the handle. Dirt may adversely affect the correct functioning of the seat. For this reason, make sure your seat is always clean.
  • Page 114 Use of Vehicles Type 2 Project Parameter As shown in Fig 3.3.2 Seat width 529mm Seat height 830mm See Table 3.3.2 on the left for the main Fore-and-aft parameters of the seat. adjustment ±80mm travel Seat adjustment operation method: Forward tilt 27.5 ° Backrest angle Damping effect adjustment: according to adjustment...
  • Page 115 Use of Vehicles 3.3.2 Seat belt Sit on the seat correctly. Check whether the seat belt is twisted or not. Place the seat belt at the hip horizontal position. Fig.3.3.2-1 Seat belt Tie the seat belt and check whether it is locked or not.
  • Page 116 Use of Vehicles 3.3.3 Key switch Rotation Purpose Remarks position Initial position Engine off, Ⅰ instrument lamp on, driving position Fig.3.3.3 Ⅱ 1. Key switch Automatic 2. Cigarette lighter Starting engine reset to Ⅲ 3. Radio (If equipped) drive gear 3.3.4 Emergency stop button Once a dangerous situation occurs, press the button and the engine will stop...
  • Page 117 Use of Vehicles 3.3.5 DC Power Switch The power master switch is located on the front side of the hood. Horizontal position means connected. Vertical position indicates disconnected. △ Fig.3.3.5 DC power switch DANGER The power switch shall be disconnected during circuit inspection or welding.
  • Page 118 Use of Vehicles 3.3.6 Instrument panel Type 1...
  • Page 119 Use of Vehicles Name Name Engine system Boom extension length Vehicle information query Boom height Fault alarm/Historical fault query Boom derricking angle Complete machine settings Enable button Indicator Usage time and total mileage Brake system pressure Automatic gear display Cooling system temperature Manual gear display Engine speed Screen brightness adjustment...
  • Page 120 Use of Vehicles Type 2...
  • Page 121 Use of Vehicles Name Name Return to Main Interface Boom extension length Vehicle information query Boom height Fault alarm/Historical fault query Boom derricking angle Complete machine settings Enable button Indicator Usage time and total mileage Brake system pressure Automatic gear display (if equipped) Cooling system temperature Manual gear display (if equipped) Engine speed...
  • Page 122 Use of Vehicles Back to main interface button Press the back to main interface button to return to the main interface: Engine system button Press the engine system button to display engine information. Machine information query button Press the machine information query button to display complete machine information / amplitude curve.
  • Page 123 Use of Vehicles Current Fault History Fault Machine setting button Press the machine setting button to set other options such as date modification, parameter setting, function query, and port query. Date Setting Param Setting Function Setting VCU Ports Dis Electrical calibra Device Info GPS Unlock...
  • Page 124 Use of Vehicles 3.3.7 Rocker switch and symbol...
  • Page 125 Use of Vehicles Name Status Function Remarks Front working lamp function disabled Front working lamp switch Front working lamp function enabled Front working lamp on Rear window wiper function on Rear window Function disabled wiper spray switch Rear window spray function on Automatic reset Side window wiper function on Side window...
  • Page 126 Use of Vehicles Symbol and description Symbol Description Description diagram When left steering or hazard warning switch is activated, it is Left turn light always on or flashing Engine fault lamp Light up red when Engine Fault alarm Engine preheating Engine light up yellow when preheating When the A/C filter element is blocked, the indicator lights up red Air cleaner blockage...
  • Page 127 Use of Vehicles Symbol Description Description diagram Front and rear axle Indication of front and rear axle centering centering Indication of 4WS mode enabled Crab Crab mode enable indication 2WS mode enable indication Battery power loss It lights up when the battery voltage is lower than 9 V indication Wireless handle connection indicator...
  • Page 128 Use of Vehicles 3.3.8 Combination switch 3.3.8.1 Turn signal lamp Pull the combination switch forward (1) to turn on the left turn light; Pull the combination switch backward (2) to turn on the right turn light. 3.3.8.2 Headlamps Fig.3.3.8 Combination switch knob Press the rocker switch of the lamp switch, the middle on-position of the combination knob is the low beam, move the...
  • Page 129 Use of Vehicles 3.3.8.4 Front windshield spray switch Press the front windshield spray switch located at the end of the combination switch knob, then the front windshield sprays water, and the wiper works for 1-2 turns. 3.3.9 Enable switch △ CAUTION Fig.3.3.9 Front windshield spray switch It is necessary to press the enable switch...
  • Page 130 Use of Vehicles 3.3.10 Hydraulic joystick 3.3.10.1 Boom lifting (luffing) Press the Enable switch “F” and the White indicator will turn green. Move the controller “A” backward and the boom will rise. Move the controller “A” forward and the boom will drop. △...
  • Page 131 Use of Vehicles 3.3.10.2 Fork leveling Press the Enable switch “F” and the White indicator will turn green. Press and hold the fork leveling enable switch G, while moving the controller A to the left, the fork is tilted backward. Press and hold the fork leveling enable switch G, while moving the controller A to the right, the fork is tilted forward.
  • Page 132 Use of Vehicles HR2150: When operating on one or more outriggers, press the rocker switch to enable corresponding outrigger function. Outrigger horizontal extension: move controller C downwards. Outrigger horizontal retraction: move controller C upwards. Outrigger vertical extension: move controller D downwards. Outrigger vertical retraction: move controller D upwards.
  • Page 133 Use of Vehicles 3.3.10.5 Tilt correction of vehicle (If equipped) Press the Enable switch “F” and the White indicator will turn green. Move the joystick E to the left to tilt the telescopic handler to the left. Move the joystick E to the right to tilt the Fig.3.3.12 Tilt correction telescopic handler to the right.
  • Page 134 Use of Vehicles 3.3.11 Accelerator pedal Accelerator pedal control Engine speed. 3.3.12 Service brake pedal The Service brake pedal acts on the front and rear wheels boosting the hydraulic Fig.3.3.14 1. Brake pedal 2. Accelerator pedal Brake system to slow and stop the Telescopic handler.
  • Page 135 Use of Vehicles 3.3.14 Variable speed gear switch △ CAUTION The gear shall be carefully selected according to the nature of the work performed. Improper selection will cause Fig.3.3.16 gear switch the transmission fluid temperature to rise 1. Steering wheel 2. Gear switch 3. Horn rapidly, which may lead to serious damage to the transmission.
  • Page 136 Use of Vehicles △ CAUTION When increasing or decreasing gears, reduce gears step by step and increase gears step by step. If the telescopic handler equipped with two gears ⚫ When driving on the road for a long distance without load, select 2nd gear. ⚫...
  • Page 137 Turn steering mode selector switch 4 to 4 Electronic parking brake (If equipped) position 7 (4WS). Turn the antifreeze and H625/H735/HA735/H933: align the rear wheels until light A2 comes on. Turn steering mode selector switch 4 to position 8 (2WS). Turn the antifreeze and align the front wheels until light A1 comes on.
  • Page 138 Use of Vehicles Differential) operates automatically and should not be confused with differential locks. Wheel slip is an indication that the limited slip limit has been reached. On high traction surfaces (concrete etc.) noise and judder may be experienced when the LSD is operating, particularly on full steering lock.
  • Page 139 Use of Vehicles 3.3.16 Driving mode 1. Hook mode: can be used with crane. 2. Handling mode: applicable to fork and adjustable accessory and bucket on fork. 3. Platform mode: reserved. 3.3.17 Longitudinal stability limit and alarm Fig.3.3.18-2 Driving Mode Selector Switch The machine is equipped with a longitudinal torque monitoring device to measure the longitudinal stability of the...
  • Page 140 Heating switch: press the button and the indicator will light up, indicating that the heating mode is on . Fig.3.3.43 Air conditioning panel Type 2-H625: Cold air switch: press the button and the indicator will light up, indicating that the cold air mode is on.
  • Page 141 Use of Vehicles Heating lamp. Heating knob: Turn the knob to the “0” position to stop heating; turn the knob to position and the heating lamp will come on, indicating that the heating mode has been activated.
  • Page 142 Use of Vehicles 3.3.19 Parking brake handle The Parking brake handle (If equipped) is on the right side or left side of the seat. Pull up the parking handle to braking state, lower the handle and release the brake. △ WARNING Do not start the vehicle until the parking Fig.3.3.44 Parking brake handle...

  • Page 143: Cab Exterior Device

    Use of Vehicles 3.4 Cab exterior device 3.4.1 Working lamp 1. Rear combination lamp (including position lamp, brake lamp, reversing lamp, turn signals). 2. Cab front/rear working lamp. 3. Front combination lamp (including turn Fig.3.3.1 Working lamp 1. Rear combination lamp signals, low beams, high beams, wide 2.
  • Page 144 Use of Vehicles H625 Washer fluid filler HA735 Washer fluid filler H735/H933 Washer fluid filler H1440/H1840/ H1840-Ⅱ/HR2150 Washer fluid filler...
  • Page 145 Use of Vehicles 3.4.4 Washer fluid filler Open the washer fluid filler cap and fill the glass water, and the washer fluid level cannot be less than 1/4. Fig.3.4.5 Hood assy Fig.3.4.6 Fork assembly 1. Limit bar 2. Fork Fig.3.4.7 Turret rotation lock pin Figure 3.4.8 DEF tank...
  • Page 146 Use of Vehicles 3.4.5 Hood assy △ Do not step on it! Please open the cover when repairing or maintaining the engine system and transmission system. 3.4.6 Fork assy Adjust the fork spacing to an appropriate distance when using. △ DANGER No people shall be allowed on the fork! 3.4.7 Turret rotation lock pin (If...
  • Page 147 Use of Vehicles 3.4.9 Fuel tank Fill the fuel tank as full as possible to minimize the effects of diesel fuel condensation due to cold weather. △ WARNING Figure 3.4.9 Fuel tank (take H1840 as an example) Do not fill the fuel while the engine is 1.
  • Page 148 If the front protection deforms due to the collision by falling objects, its reduced strength will not allow it to continue providing effective protection. Consult LGMG for repair or replacement. Do not repair on your own 3.4.12 Front protection for cab...
  • Page 149 Use of Vehicles 3.4.13 Wireless joystick-HR2150 only Figure 3.4.13 Wireless joystick...
  • Page 150 Use of Vehicles Name Function description Turn on and connect the wireless controller, toggle the enable button upward and then move the joystick upward, the boom will The boom extension/retraction and extend; Move the Joystick down, and the boom will retract. turret rotation control handle Move the joystick to the left, and the turret rotates to the left;...
  • Page 151 Use of Vehicles Turn on and connect the wireless controller Press the wireless connection rocker switch located in the cab. As shown in the below figure: The rotating controller power switch (4) is in the vertical position, and the controller power is turned on.

  • Page 152: Chapter 4 Operating Instructions

    Operating Instructions Chapter 4 Operating Instructions...
  • Page 153 Operating Instructions...

  • Page 154: Precautions

    Operating Instructions 4.1 Precautions outrigger is stable and firm. 14) Never pile up goods on uneven ground, Perform routine maintenance. otherwise it may tip over. Ensure that the lights, indicator and 4.2 Inspection before operation windshield wipers are working properly. 4.2.2 Basic principles Ensure that the rearview mirror is in good condition, clean and adjusted...
  • Page 155 To replace any manual, please appropriate, and add coolant as required. contact the service personnel of LGMG. Inspect the following parts for damage, Ensure that all labels are clear, legible improper installation, loose or missing and properly located.

  • Page 156: Workplace Inspection

    Operating Instructions 4.3.3 Workplace Inspection ⚫ Rearview mirror. ⚫ Fork and other attachments. Be careful and avoid the following dangerous ⚫ Nuts, bolts and other fasteners. situations: Inspect the entire machine to check: Steep slope or cave ⚫ ⚫ ⚫ The welds or structural parts for ⚫...

  • Page 157: Driving

    Operating Instructions transmission. If necessary, the add fuel. Set the key switch to P gear transmission must be in neutral when the when adding fuel. traction fork is loaded in an N gear. Turn the key switch to gear III, start the If starting with an emergency battery, engine, and reset the key switch to the please use a battery with the same...
  • Page 158 Operating Instructions Km/h. according to the driving direction. Slowly When the vehicle is running, it is release the foot brake pedal (Some forbidden to operate the boom. models of vehicles will gain initial speed), It is forbidden to change the steering then accelerate slowly, and use the lights mode when driving.

  • Page 159: Parking

    Operating Instructions ⚫ In some cases, the braking force of the immediately to find out the cause and parking brake may not be sufficient to park eliminate it. a fully-loaded vehicle on an uphill/downhill 4.6 Parking road, so when parking on a hill, the wheel Park the telescopic handler on level shall be chocked.
  • Page 160 Operating Instructions 4.7.2 Cargo on the ground Retract and lower the boom so that the fork is in the horizontal position, and adjust the distance between the two forks according to the load. The load chart is applicable to load with a distance of fork 500mm from the △...
  • Page 161 Operating Instructions level with the load, if necessary, slowly move the telescopic handler forward. A certain distance should always be kept between the load and the telescopic handler and the shorter boom should be extended as far as possible. For the non-pallet load, tilt the fork forward before lifting the load, and then insert the fork under the load (prevent the load from moving if necessary).
  • Page 162 Operating Instructions whether the lateral position of the telescopic handler is horizontal. Raise the load slightly and tilt the fork backward to stabilize the load. If the load is too heavy, the load shall be Drive the machine to the place for loading returned to its original position.
  • Page 163 Operating Instructions Keep the Load in a horizontal position. The vehicle shall be provided at a Placing the goods by lowering and sufficient distance from the position retracting the Boom. where the goods are taken and placed. Pull up the Parking brake and place the D/R gear in the N gear.

  • Page 164: Operate On Slope

    Operating Instructions ramp. Keep the boom up and retract the boom completely. Pull up the Parking brake and place the D/R gear in the N gear. △ CAUTION Raise the outrigger slowly and the lateral position must remain stable. When going downhill, downshift to a lower Pick up or release freight.
  • Page 165 Operating Instructions regulations. Ensure that the lifting capacity, belt or Only personnel qualified for lifting rope of the crane is sufficient to support operation above the ground can lift the the weight of the machine. See machine. "nameplate" for the machine weight. The trailer for transportation shall be Fully lower and retract the arm lever, and parked on the level ground.

  • Page 166: Use Of Safety Support

    Operating Instructions △ CAUTION For telescopic handler equipped with turbocharged engine, block the exhaust port to avoid engine rotation. Loading vehicle ⚫ At the same time, fix the wedge to the platform on the inside of each tire. ⚫ The tires of the transport vehicle will be secured with wedge.

  • Page 167: If The Vehicle Is Not To Be Used For A Long Time

    Operating Instructions Boom safety support 4.11 If the vehicle is not to be used for a long time △ Description: The following operations are to prevent the telescopic handler from being damaged when it is not in use for a long time. The telescopic handler is equipped with Cleaning of telescopic handler safety support, which must be installed on the...

  • Page 168: Disposal Instructions

    Operating Instructions ⚫ Run the engine for a short time to the fuel filter. circulate the oil and coolant within the ⚫ Empty the DEF tank and fill it with new engine. DEF. Once the battery is fully charged, Install the belt. ⚫...

  • Page 169: Active Regeneration

    Operating Instructions damaged parts is forbidden. regeneration because the Elevated Idle request is ⚫ Dispose of them in an environmentally- never answered, the system will eventually limit friendly manner. the use of the engine, to encourage the user to Oil products allow a regeneration to happen.
  • Page 170 Operating Instructions below 65degC. provision for an elevated idle operation as part of For installations using Remote aftertreatment the machine design. The activation of the elevated or operating in very cold ambient conditions idle strategy will be made automatically by the maintaining HC Dosing will be more difficult due engine if the operator has declared the machine is to increased temperature loss and so operators...
  • Page 171 Operating Instructions ⚫ The transmission of J1939 PGN 8500 CAB Message 2 SPN 7579 The engine will only elevate engine speed if machine permission is given via one of the two methods listed above and an elevated idle speed is necessary e.g.
  • Page 172 Operating Instructions 4.13.5 Engine Elevated Idle Configuration In software version v1.33 and later, the Elevated Idle Input method must be configured with the Service Tool. Configuration field names Configuration Range Default Configuration Elevated Engine Speed Allowed Input Configuration J1939 Hardwired J1939 Note: The use of both hardwired and J1939 elevated idle permission is not possible.
  • Page 173 Operating Instructions may connect this input via a relay controlled by the machine MCU for example, to only ground when certain conditions are met such as machine in neutral etc. Engine Elevated Idle Installation – J1939 Input The Engine Elevated Idle permission can be provided using the J1939 CAN bus and PGN 8500 / SPN 7579.
  • Page 174 Operating Instructions The escalation levels that the control system will go through in the event that the system is not able to regenerate. The escalation process has been designed so that even in applications where it is impossible to sustain active regeneration during normal work cycles e.g. light load and/or very transient operation, the control system is capable of performing the regen whilst the machine is parked up.
  • Page 175 Operating Instructions Kubota Perkins Tips for the Whole Machine Restrictio Regenerat Restri Status Engine Restrictio n of the ction DPF Lamp Level Whole Level Level Description Fault n of the Kubota/Perkins Requirem of the Status Lamp Engine Machine ents Engine Regeneratio Status 0 Leve 10...
  • Page 176 Operating Instructions Replace...
  • Page 177 Operating Instructions 4.13.7 Active Regeneration Operation Note: When the enable button is activated When it prompts “Is it allowed to elevate or the electronic parking brake is switched idle speed” on the screen, the aftertreatment off, the active regeneration is disrupted. system needs an active regeneration.

  • Page 178: Fault Code

    Operating Instructions 4.14 Calibration of the force Control panel of the force limiter limiter ( H1840 Euro III) Good calibration of the force limiter ensures local stability of the telescopic boom; align the rear axle and the front axle and activate the vehicle parking brake before calibration.
  • Page 179 Operating Instructions Observe the status of the indicator lights "0°"; of the force limiter: If the boom is fully retracted, the length of boom outstretched on the display is "0m"; The outriggers are not supported on the ground and the indicator light of outrigger reaching the ground on the display is not lit.
  • Page 180 Operating Instructions "0°". amplitude on the display is "60°"; If the boom is fully retracted, the If the boom is fully retracted, the length of boom outstretched on the length of boom outstretched on the display is "0m". display is "0m"; If the outrigger is supported the The outriggers are not supported on ground, the indicator light of outrigger...
  • Page 181 Operating Instructions display is about "75.6°"; amplitude on the display is "60°"; If the boom is fully retracted, the If the boom is fully extended, the length of boom outstretched on the length of boom outstretched on the display is "0m"; display is approximately "17m";...
  • Page 182 Operating Instructions the angle of boom amplitude on the ⚫ Adjust the axle load meter data; display is about "75.6°"; ⚫ Place the entire rear wheel of the vehicle If the boom is fully extended, the on the axle load meter. length of boom outstretched on the The state of the whole vehicle: display is approximately "17m";...
  • Page 183 Operating Instructions is always on, No. 4 yellow light is status of the indicator lights of force always on, No. 5, outrigger in place limiter: indicator light is flashing. 8 The outriggers are supported on the ground and the boom extends horizontally Preparation before calibration: Adjust the axle load meter data;...
  • Page 184 Operating Instructions outrigger reaching the ground on the ⚫ The forks pick up the 4T counterweight; display is not lit. ⚫ Adjust the axle load meter data; Boom extension status: Manipulate the ⚫ Place the entire rear wheel of the vehicle handle to make the boom extend slowly on the axle load meter.
  • Page 185 Operating Instructions is always on, No. 4 and No. 5 yellow The boom cannot continue to extend; indicator light is always on, No. 6 red The length of boom outstretched on indicator light is always on, No. 7 red the display is less than 14.50m; indicator light is flashing.
  • Page 186 Operating Instructions 3 No-load, the outriggers are supported on The state of the whole vehicle: the ground and the boom is extended No-load; horizontally If the outrigger is supported the Preparation before testing: ground, the indicator light of outrigger ⚫ Horizontal ground test (inclination ±1°);...
  • Page 187 Operating Instructions The outriggers are not supported on outrigger reaching the ground on the the ground and the indicator light of display is not lit. outrigger reaching the ground on the The boom is extended after display is not lit. amplitude has been increased to The boom extends horizontally.
  • Page 188 Operating Instructions 4T load; The state of the whole vehicle: The outriggers are not supported on 4T load; the ground and the indicator light of If the outrigger is supported the outrigger reaching the ground on the ground, the indicator light of outrigger display is not lit.
  • Page 189 Operating Instructions If the outrigger is supported the ⚫ Horizontal ground test (inclination ±1°) ground, the indicator light of outrigger ⚫ Test with engine at idle. reaching the ground on the display is The state of the whole vehicle: lit; 4T load;...
  • Page 190 Operating Instructions ⚫ Place the rear wheels of the vehicle on ⚫ Horizontal ground test (inclination ±1°); the axle load tester; ⚫ Test with engine at idle. ⚫ Horizontal ground test (inclination ±1°) The state of the whole vehicle: ⚫ Test with engine at idle.
  • Page 191 Operating Instructions the axle load tester; Preparation before testing: ⚫ Horizontal ground test (inclination ±1°) ⚫ Place the rear wheels of the vehicle on ⚫ Test with engine at idle. the axle load tester; The state of the whole vehicle: ⚫...
  • Page 192 Operating Instructions the axle load tester; Preparation before testing: ⚫ Horizontal ground test (inclination ±1°); ⚫ Place the rear wheels of the vehicle on ⚫ Test with engine at idle. the axle load tester; The state of the whole vehicle: ⚫...
  • Page 193 Operating Instructions 4.15.4 Load test (0.85T) always >2,500kg. 4.16 Calibration of the force Preparation before testing: limiter ( H1840 Euro V ) ⚫ Place the rear wheels of the vehicle on the axle load tester; Good calibration of the force limiter ⚫...
  • Page 194 Operating Instructions Control panel of the force limiter The force limiter is in the state shown in the figure, which means that it has entered the commissioning mode. 1. Overload warning light 2. Early warning light 4.16.2 No-load calibration 3. Multiply key / outrigger in place 1 The outriggers are not supported on the indicator light 4.
  • Page 195 Operating Instructions Key of the force limiter to observe the "0°"; status of the indicator lights of force The outriggers are not supported on limiter. the ground and the indicator light of outrigger reaching the ground on the display is not lit. Manipulate the handle to make the boom extend slowly and observe the axle load meter data:...
  • Page 196 Operating Instructions Boom is fully retracted horizontally; "0°"; Turn off the power. If the boom is fully retracted, the length of boom outstretched on the display is "6.10m"; If the outrigger is supported the ground, the indicator light of outrigger reaching the ground on the display is lit.
  • Page 197 Operating Instructions ⚫ Place the entire rear wheel of the vehicle According to the above steps, the on the axle load meter; calibration of the force limiter is ⚫ Adjust the axle load meter data. completed, after saving the parameters The state of the whole vehicle: and restarting after power failure, it can The boom is horizontal.
  • Page 198 Operating Instructions 4.17 Fault code Warning code Name (alarm code is displayed as W+DTC) Description T_Warning_001_GearNotInNeutral Do not start the engine in N gear T_Warning_002_ByPassOn Force switch on T_Warning_003_MbMinAnglLmt Boom minimum angle limit T_Warning_004_MbMaxAnglLmt Maximum boom angle limit (outrigger landing) T_Warning_005_MbMinLenLmt Minimum boom length limit T_Warning_006_MbMaxLenLmt...
  • Page 199 Operating Instructions Forwarding arm action is prohibited when the T_Warning_022_StopTeleOutChassis_Y_TiltOver Inclination of the chassis along the Y axis exceeds the setting The Fork drop action is prohibited when the T_Warning_023_StopForkDwChassis_X_TiltOver Inclination of the chassis along the X axis exceeds the setting. The Fork drop action is prohibited when the T_Warning_024_StopForkDwChassis_Y_TiltOver Inclination of the chassis along the Y axis...
  • Page 200 Operating Instructions ineStart time. C_WARNING_103_ECU_EmergencyPumpOnSto No engine start after emergency pump is started pEngineStart Alarm code Name (DTC displayed as "A+DTC") Description T_ALARM_001_SysBrakePressureLow Low system pressure Handle or joystick CAN bus communication T_ALARM_002_JoyStickTimeOut timeout T_ALARM_003_TransmissionTimeOut Transmission CAN bus communication timeout T_ALARM_004_EngineTimeOut Engine CAN bus communication timeout T_ALARM_005_MBLengthRdn...
  • Page 201 Operating Instructions The actual angle of channel 1 of chassis T_ALARM_025_ChassisTilt_Y_ActMax inclination sensor Y is greater than the maximum set value The actual angle of chassis inclination sensor Y T_ALARM_026_ChassisTilt_Y_ActMin channel 1 is less than minimum set value T_ALARM_027_TruckEStop1_On Chassis emergency stop press T_ALARM_028_MBLengthRdnErr Boom length redundancy fault T_ALARM_029_LFJackPressRndErr...
  • Page 202 Operating Instructions power supply C is low The supply voltage of turret controller output T_ALARM_055_TurretMc2mVPWRD_LowVoltage power supply D is low Supply voltage of the turret controller output T_ALARM_056_TurretMc2mVPWRE_LowVoltage power supply E is low Supply voltage of 5V output power of the turret T_ALARM_057_TurretMc2mVOut5_LowVoltage controller is low Supply voltage of 15V output power of the turret...
  • Page 203 Operating Instructions Right action handle communication timeout C_ALARM_106_JOYSTICK_RIGHT_TIMEOUT alarm MIDAC PLUS LMI force limit controller C_ALARM_107_MDP_LMI_TIMEOUT communication timeout alarm AUTEC remote control communication timeout C_ALARM_108_AUTEC_REMOTE_TIMEOUT alarm C_ALARM_109_NOT_USED NOT USED FL left front longitudinal ground outrigger sensor C_ALARM_110_STAB_V_SENSOR_FAULT_FL check fault FR right front longitudinal ground outrigger C_ALARM_111_STAB_V_SENSOR_FAULT_FR sensor check fault RL left rear longitudinal ground outrigger sensor...
  • Page 204 Operating Instructions C_ALARM_134_TCU_Err_22_PumpValveFWD Travel pump valve forward drive fault_22 C_ALARM_135_TCU_Err_23_PumpValveREV Travel pump valve backward drive fault_23 Travel pump hydraulic motor control valve C_ALARM_136_TCU_Err_28_HydMotorCtrlValve fault_28 C_ALARM_137_TCU_Err_25_DOutputsA1A2 Travel pump output A1A2 fault_25 C_ALARM_138_TCU_Err_26_DOutputsB1B2 Travel pump output B1B2 fault_26 C_ALARM_139_TCU_Err_75_EngineRPMpoti Travel pump engine speed POTI_75 Travel pump CAN bus communication C_ALARM_140_TCU_Err_72_CANmsgTimeout timeout_72...
  • Page 205 Operating Instructions Transmission main proportional valve with no ALC171_Err_KPressSensorFail pressure ALC172_Err_CarouseFail Abnormal vehicle speed Transmission temperature sensor resistance ALC173_Err_TempLowOhm being lower than the normal value Transmission temperature sensor resistance ALC174_Err_TempHighOhm being higher than the normal value ALC175_Err_FreqTxOutFail Transmission speed sensor exception Low ambient temperature, main proportional ALC176_Err_NoPressure4Cold valve with no pressure...
  • Page 206 Operating Instructions M_ALARM_203_Can0_InitErr Mdp Load moment limiter Initialization error M_ALARM_204_Mds_InitErr Mdp Load moment limiter Initialization error Mdp load moment limiter E2PROM initialization M_ALARM_205_E2P_InitErr error Mdp load moment limiter data exchange M_ALARM_206_DataExc_InitErr initialization error Mdp load moment limiter Task 1 initialization M_ALARM_207_Task1_InitErr error Mdp load moment limiter Task 2 initialization...
  • Page 207 Operating Instructions Open circuit in channel A of pressure sensor in M_ALARM_301_PL_A_Fault_Tmin rodless chamber of load moment limiter derricking cylinder Load moment limiter derricking cylinder with M_ALARM_302_PL_A_Fault_Tmax rodless cavity pressure sensor channel A is short circuited Load moment limiter derricking cylinder with rod M_ALARM_303_PH_A_Fault_Tmin cavity pressure sensor channel A is open circuited...
  • Page 208 Operating Instructions Analog value of load moment length sensor M_ALARM_327_S1A_Fault_Tmax channel A is bigger than set value The actual length of load moment limiter length M_ALARM_328_S1A_Fault_Rmin sensor channel A is shorter than set value. The actual length of load moment limiter length M_ALARM_329_S1A_Fault_Rmax sensor channel A is greater than set value Analog value of load moment limiter length...

  • Page 209: Instructions For Use Of Hook And Bucket

    Operating Instructions You have understood and practiced the 4.18 Instructions for Use of safety rules for machine operation in this Hook and Bucket operation manual. 4.18.1 Description Always perform pre-operation checks. The forklift truck will be automatically Check the workplace. classified as a crane when the installed Use the machine only for its intended auxiliary devices (such as hook, etc.) are...
  • Page 210 Operating Instructions Voltage Clearance required speed above level 6. 0~50 kV ⚫ Do not operate the machine when the 50 kV～200 kV 200 kV～350 kV machine load exceeds its rated load. 350 kV～500 kV Do not drive the machine at high ⚫...
  • Page 211 Operating Instructions machine be parked in a place where transport personnel. the load is lifted. ⚫ During traveling, place the bucket at a ⚫ Movement can only be carried out with height of about 50cm above the load balanced. ground and turn up the bucket. ⚫...
  • Page 212 Operating Instructions bucket and hook, the machine mode boom until the side plate of the auxiliary needs to be adjusted to the fork mode. device holder is completely separated ⚫ For information on the parameters of from the steel pipe beam of the auxiliary the auxiliary device, please refer to the device.
  • Page 213 Operating Instructions pipe beam (1) is in full contact with the Park the forklift truck directly behind the side plate (2) of the auxiliary device hook, set the selector lever to N position, holder. and pull up the parking brake lever. Raise the boom so that the hook is about Tilt the auxiliary device holder forward, 10cm from the ground.
  • Page 214 Operating Instructions...

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