Everdure FORCE, FURNACE - Outdoor Grill Manual

OUTDOOR INSTALLATION GUIDE

This Appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
This appliance must not be used indoors. Do not use your barbeque in garages, porches, sheds or other enclosed areas. The barbeque is not intended to be installed in or used on recreational vehicles (e.g. boats, camping vans) and should not be placed close to or under any surfaces that will burn or are sensitive to heat. Do not block/ obstruct the fl ow of air and combustion around the barbeque housing while in use.
Any enclosure in which the appliance is used shall comply with one of the following:

• An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
• Within a partial enclosure that includes an overhead cover and no more than two walls
• Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply-
  1. at least 25% of the total wall area is completely open: and
  2. at least 30% of the remaining wall area is open and unrestricted.

In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted.

OPERATING INSTRUCTIONS

GENERAL INSTRUCTIONS
A fairly protected location is desirable for pleasant and efficient cooking. Try to keep the barbeque sheltered from strong winds as this will drastically reduce cooking efficiency. If this is unavoidable, position the length of the barbeque to be parallel in the direction of the wind. Keep the barbeque level. Check frequently that the burner remains alight when used in conditions of strong wind (through the viewing hole on the left hand side of the chassis or through open grills). Make sure the minimum distances of the barbeque to any wall or combustible surface are met, and that when not using the stand, the supporting surface can withstand the heat. When using the stand, take care that the barbeque is locked in position using the locks on the castors & the hose is not touching any hot surface. For more specific information (including set-up illustrations and diagrams) and up to date cooking instructions, please visit the Everdure by Heston Blumenthal website at www.everdurebyheston.com.

GAS TYPE AND CONSUMPTION
The barbeques are designed to operate on Universal LPG only (Propane and/or butane gas) and NG Gas (using a conversion kit). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate found under the right hand servery.

GAS CONTROL KNOB
The gas control knob locks in both the Off and High positions. By depressing the knob and turning anti-clockwise, gas flow will gradually increase until the High position is reached. Continue turning in this direction and gas flow will decrease until a simmer level is reached at Low. To turn gas flow off the gas control knob must be turned clockwise from Low, depressed at High and turned until the Off position is reached.

MATT VITREOUS CAST IRON OPEN GRILLS AND SOLID PLATE
The FORCE^TM barbeques are supplied with an open grill for the left hand side and a flat, solid plate for the right hand side (this is the recommended general grill and plate configuration which will reduce the heat flowing over the control knobs) but can be reversed if required. The FURNACE^TM barbeque has solid plate (right hand) and grill (left hand), and a central grill. Note that the grills and plates used on either barbeque cannot be used on the other model. The curved plates and grills can be used on either side of the barbeque. The open grills have a solid strip of cast iron built into the bottom of the grill used to protect the burner from dropping oil or food. The grill is fitted onto the supports built into the inside of the chassis. The plate should be placed beside it (flat surface facing upwards). When correctly allocated, there should be a 5-6mm gap between the grill(s) and plate, and the inner edge of the chassis. Any excess fat or liquid will flow into the chassis and drip through the barbeque into the fat tray and aluminium foil tray below the chassis. If burner ports become blocked, let the barbeque cool down & clean the burner with a wire brush. Other plates and grills can be purchased to combine with the ones supplied with this barbeque. For a list of accessories go to the Everdure by Heston Blumenthal website.
NOTE: The enamel coating can be damaged by steel utensils. Damage to plates and grills due to the use of metallic or sharp objects will not be covered under warranty. It is recommended to use silicone cooking utensils as these are both hygienic and withstand high temperatures.

FAT TRAY
Prior to use check that the fat tray is clean and lined with a disposable aluminium foil tray. Use only aluminium foil trays supplied for the barbeque, as trays of an incorrect size or height could cause problems with aeration to the barbeque or spilled fat and oils. Make sure the fat tray assembly is fully installed under the barbeque before operating the appliance.
UNDER NO CIRCUMSTANCES MUST SAND, KITTY LITTER OR FAT ABSORBENTS BE USED IN THE FAT TRAY OR FOIL TRAY.

ROASTING
Roasting (or running the barbeque with the hood down) should not be done with all control knobs set to high.
This is most important as severe overheating and spoilt food can result if these instructions are not followed.
Roasting is best done using a raised roasting rack, such as the Everdure by Heston Blumenthal roasting rack HBROASTR, which allows heated air to circulate around the meat, and fats to drip away from the meat.
Always set the barbeque up with the standard grill/plate combination as spelled out in the assembly instructions.
Cut a piece of foil slightly bigger than the roasting rack and place it in the centre of the barbeque on top of the plate and grills. Cut some slots through the foil so that excess moisture and fats can flow through the grill. Place the roasting rack centrally over the foil. Pre-heat the barbeque for 5 minutes with the hood down and the outer gas controls on high (for FURNACE^TM barbeques, leave the centre control knob off).
Once the barbeque has reached ~180°C, open the hood, place the food on the roasting rack, close the hood and turn the control knobs down to low (these can be adjusted during roasting to keep the internal temperature stable, as weather conditions such as temperature and wind speed will affect the efficiency of the barbeque). Monitor the food cooking periodically until food is cooked.

ADJUSTING THE SERVERY
The left hand servery can be folded down to allow for easier storage (the right hand servery with the gas controls is fixed and cannot be adjusted). With the barbeque off and cool, place your left foot in front of the left rear leg to stabilise the barbeque and pull the servery forward to unlock it from the barbeque. With the servery fully extended, rotate it downward and release. See step 8 of the barbeque and stand assembly procedure for diagrams.

AFTER COOKING

1. When finished, make sure burner control knobs are turnedOFF.
2. TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. After cooking and whilst the barbeque is still warm, remove scraps from the grill with a non-metallic scraper.
4. Excess fat and meat scraps can be scraped off the inside of the chassis by removing the grill/plate to gain access.
   
   Some surfaces may still be hot – please use protective gloves.
5. Clean the fat tray and replace the aluminium foil tray after or before each use of the appliance.
6. Once the barbeque is cool close the hood and wipe off any fat splatter from the stand with a clean cloth.

IGNITION PROCEDURE

READ ALL OPERATING INSTRUCTIONS BEFORE LIGHTING THE APPLIANCE
OPEN THE HOOD BEFORE LIGHTING
MAKE SURE THE GAS CONTROL KNOB IS IN THE 'OFF' POSITION AND OPEN CYLINDER VALVE OR CONNECT THE NATURAL GAS SUPPLY (AFTER NG CONVERSION ONLY)
MAKE SURE THE GRILL AND PLATE ARE IN THE CORRECT POSITIONS FOR COOKING

STORE CYLINDER IN A WELL VENTILATED AREA OUT OF REACH OF CHILDREN

LIGHTING THE BARBEQUE USING THE BUILT IN IGNITION ON THE CONTROL KNOBS
The FORCE^TM and FURNACE^TM barbeques have a rotary ignition system built into the gas valves, accessed by using the control knobs built into the right hand servery. To ignite a burner, push the appropriate control knob down and slowly rotate anti clockwise. This starts releasing the gas into the burner. As the knob reaches the ignition symbol on the control panel, a spark will ignite the gas in the burner. The knob can then be rotated the rest of the way to "HIGH" and released, or adjusted to the appropriate temperature setting.
If the burner does not ignite, return the control knob to the "OFF" position and retry. If there is still no ignition after 5 attempts, leave the barbeque off and retry again in 5 minutes time.
There are 2 control knobs on the FORCE^TM barbeques and 3 control knobs on the FURNACE^TM barbeques (one for each burner under a plate or grill). The control knob closest to the rear controls the burner to the right. The control knob closest to the front controls the burner to the left. The central control knob (FURNACE^TM barbeque only) controls the centre burner.

CLEANING & STORAGE

EXTERNAL CLEANING
Before cleaning the barbeque exterior and stand, ensure the appliance has cooled and is safe to touch. Painted and plastic surfaces can be cleaned using a mild household detergent or cleaner and a clean cloth (do not use scourers or harsh detergents). It is advisable to test cleaners on a small section of the appliance first. NEVER use paint thinners or similar solvents for cleaning and NEVER pour cold water over hot surfaces. Dry the surface afterwards.

INTERNAL CLEANING
Before cleaning the internal parts of your barbeque, ensure the appliance has cooled and is safe to touch. The inside of the hood can be cleaned by using some water, mild detergent and a sponge or mild scouring pad. The non-stick coated surface of the hot plate should be cleaned carefully so as not to scratch the surface as above, preferably when the surface is still warm. For hard to clean areas, use a little baking soda on a wet sponge. Do not use abrasive cleaners.

The surfaces of the plates may be hot. Please ensure protective gloves are worn.

The surfaces of the open grills may be hot. Please ensure heat resistant gloves are worn.

STORAGE
When the appliance is not in use, the cylinder valve must be turned OFF, the barbeque, stand and the cylinder together must be stored outdoors in a well ventilated area. However it is permissible to store the appliance (but not the cylinder) indoors. Ensure the cooking surface is clean before storing away.
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet. For extended storage it is suggested that the primary air-port of the burners be covered against the penetration of insects or vermin. Spiders and small insects can spin webs or nest in the burner rails/tubes, which could lead to obstruction in the gas and air flow, resulting in a fire in an around the burner rails/tubes. This type of fire is called a flash-back and can cause serious damage to your barbeque and create an unsafe operating condition. To prevent this, regularly inspect and clean the burners. Use an Everdure Heston Blumenthal FORCE^TM or FURNACE^TM barbeque cover for extra protection, and to reduce this.

TROUBLESHOOTING

Burner will not ignite when using the igniter:

Burner flame is erratic:

Gas is leaking from connections:

BARBEQUE AND STAND ASSEMBLY

The barbeque and hood come fully assembled, with the gas hose connected to the inlet manifold. To assemble, the stand must first be built (note: for transportation reasons, the barbeque is packaged bolted to the stand top, and should be removed before attempting to assemble the stand). The barbeque is placed back inside the stand after it has been assembled and reattached (it can be removed to cook from a raised bench). Only a medium size Philips screwdriver is needed. Open the carton from the top and remove the parts. Remove all packaging (especially check inside the barbeque chassis) and place parts on a clean surface. Check for any damage or missing parts (if found, contact your service department).

INCLUDED PARTS FORCE^TM AND FURNACE^TM

PACKAGING
Remove all internal cartons and packaging from within the barbeque/hood assembly. Remove all external packaging and remove the appliance from the packaging base before operation. Recycle as per your local government laws.

1. The hood and barbeque chassis assembly is transported screwed to the stand top by four M6x20mm screws and four Ø6mm spring washers (two at the front and two at the rear). Before attempting to build the stand, the stand top should be removed.
   
   Angle the assembly slightly to the back and remove both M6x20mm screws, then do the same at the front, supporting the parts so they don't drop. Keep all of the fasteners for later use. Removable stickers at the front and rear will mark the positions of these screws. Remove the hood and barbeque chassis assembly from the stand top and place on the ground.
   
2. Take the stand top (01B) and place it upside down (leg stumps up) on a clean surface (note: there is no front or rear to this part). Take the right front leg (04 with a screw hole in the foot) and slot it over the rear right corner stump. Fix in place using a M6 x 12mm screw (A) and spring washer (D), but do not tighten. Take the right rear leg (05 with a screw hole in the foot) and slot it over the front right corner stump. Fix in place using a M6 x 12mm screw (A) and spring washer (D), but do not tighten. Take the left front leg (02) and slot it over the rear left leg stump. Fix into place using a M6x12mm screw (A) and spring washer (D), but do not tighten. Take the left rear leg (03) and slot it over the front right leg stump. Fix into place using a M6x12mm screw (A) and spring washer (D), but do not tighten.
   
3. Take the two bottom shelf supports (06) and fit them onto the cylindrical tabs at the inside of each foot. Rotate each one so that the outmost screw holes are facing inwards and the inner screw holes are facing the stand top (if not, pull out and fit in the opposite way). Fix in place with four M6x12mm screws (A) and spring washers (D). When all are assembled, tighten up all four screws and the screws from step 02.
   
4. There are two threaded holes at the inside of the right hand legs. Take the support chain (15) and fix it to the two legs with two M6x12mm screws (A). Tighten fully.
   
5. Turn the stand onto its legs and check that all of the legs are stable. Take the plastic bottom shelf (07) and place it on the two bottom shelf supports. Line the four holes in the bottom shelf up with the threaded holes in the bottom tray supports and fix into position using four M5x12mm screws (B) and four spring washers (E). Tighten fully.
   
6. Push the flat edge of the cylinder hook (14) into the slot of the stand top (above the right hand side legs and castors) up until the dogleg, and then rotate down until the hook is against the stand top side. Fix into place using a M6x12mm screw (A), M6 locking nut (C) and spring washer (D). The stand is now complete.
   
7. Position the stand with the castor wheels to the right. Two people should lift the barbeque and hood assembly (01A) by the serveries, and place it within the stand (facing forwards, castors to the right). Fix the barbeque to the stand top with the four M6x20mm screws and M6 spring washers removed at step 1 – two to the front and two to the rear. Tighten fully.
   
8. To extend the left hand side servery, support the front of the barbeque and pull the left hand servery forward (approximately 1cm) tensioning the spring. Rotate the left hand servery to the vertical position and allow the tension in the spring to pull the servery into place.
   
9. Fit the fat tray (13) and disposable aluminium foil tray into the brackets at the bottom of the barbeque. Take care that the fat tray is allocated correctly.
   
10. Place the solid plate and grills onto the barbeque as shown in the diagrams. Each plate and grill should have a 5-6mm gap around each edge. Each plate/grill will allocate in a groove on a plate support.
    
11. Hook the gas cylinder onto the support hook (14) and lean it against the support chain. If an Everdure by Heston Blumenthal gas cylinder cover is available, place around the cylinder, base up, and then tighten at the top (leaving the cylinder valve accessible). Connect the gas hose to the cylinder and tighten. Check all hose connections are tight, and that all control knobs are off before turning on the gas supply and leak testing.
    

MAINTENANCE

It is recommended that, at the commencement of each barbeque season, the following maintenance be conducted.

BURNER

1. Brush the outside of the burners with a stiff brush to remove rust and dirt. Make sure all ports are open.

GAS SUPPLY

1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.

BARBEQUE AND HOOD

1. Wipe over the outer areas of the barbeque and hood with a clean cloth.

STAND

1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the structure.
2. Wipe over barbeque stand with a clean cloth. Add a little oil or grease to all moving parts.

If connected to the barbeque, check the screws holding the barbeque and stand together are all fitted and tight. Wear and tear to this barbeque can be reduced by using a barbeque cover and storing out of the weather when not in use.

PARTS LIST: FURNACE^TM BARBEQUES

OPTIONAL ACCESSORY: COOKING ACCESSORIES
Please see everdurebyheston.com for a full range of accessories

IMPORTANT SAFETY INSTRUCTIONS

Read the safety precautions of this booklet carefully before removing the barbeque from its carton or connecting the barbeque to its gas supply. If you are unsure about anything regarding your barbeque, please contact Everdure by Heston Blumenthal in Australia on 1300 HESTON or in New Zealand on (09) 415 6000 before operating your appliance.

1. This gas barbeque and stand set are intended for OUTDOOR USE ONLY. This appliance must NOT be used indoors.
2. For your safety and enjoyment, read all operating instructions before lighting.
3. Ensure that all gas connections are tight before operating this appliance (refer to leak testing procedure in this manual). Always check for leaks when a gas cylinder is replaced or reconnected.
4. Unsupervised children or pets should not be near a barbeque while cooking or during warm up or cool down. Ensure children or pets are kept a distance well away from the barbeque whilst it is in use. Ensure that young children do not play with the appliance. This appliance is not intended for use by young children or infirm persons.
5. Particular care must be taken when removing the fat tray and the disposable foil trays. Mishandling of hot oil and fats can cause serious injury. Take care when changing plates & grills that parts are not hot & oil or fat does not drop onto the burner. Take care that the burner ports do not block up.
6. Turn gas valve/control knob and gas cylinder valve off after use. Do not allow build-up of unburned gas.
7. Never leave the burners on high for more than 10 minutes unless actually cooking. When cooking with the hood down, always follow the instructions in the Roasting section of this manual.
8. Do not move this barbeque set while in use or directly after use, as accessible parts may be very hot. The barbeque should only be lifted by the serveries at either side. Take care that undue pressure will not be placed on the gas hose, or turn off the gas supply & remove the hose from the cylinder or gas source (not at the barbeque). Take care that the fat tray & disposable aluminium foil tray are removed to minimise fat/oil spillage. When moving on the stand, leave the gas cylinder on the cylinder mounting hook for stability.
9. This barbeque has been designed to be used either on the supplied trolley or on a raised bench. When using a raised surface (table etc.), ensure the surface is level, large enough and strong enough to support the barbeque and will withstand temperatures of 60°C above ambient temperature. When using the stand, ensure that your barbeque is in a level position and the barbeque is secured onto the stand correctly (four screws at the barbeque base).
10. People with flammable clothing such as nylon etc. should keep well away from the barbeque when it is operating.
11. Do not use this appliance for any purpose other than what it is intended for.
12. In case of fat fire turn cylinder off. The fat tray should be cleaned and checked before using the barbeque. Disposable aluminium foil trays should be replaced before using the barbeque. Regular cleaning should reduce the build-up of fat and food residues which is combustible and can result in a fat fire. Fat fires can be prevented with diligence in cleaning your fat tray and regular replacement of aluminium foil trays. Do not allow the aluminium foil tray to overflow. Damage as a result of fat fire is not covered by your warranty and voids it. Do not use sand, kitty litter or fat absorbents in the fat tray or disposable aluminium foil tray.
13. Ensure that the product has adequate clearance from combustible materials. The appliance is designed so that heat will not affect the stand. All combustible materials must be kept more than 250mm from the sides and rear of the barbeque and more than 1500mm above the cooking surface of the barbeque.
14. If a burner makes a hissing sound when lit, it may be burning inside. Turn the burner off, allow to cool, and try ignition again. Keep your barbeque protected against strong wind – if this cannot be avoided, always check that the burners remain alight if operating the barbeque in windy conditions.
15. Do not carry out any servicing on the gas manifold of the barbeque yourself – this must only be done by authorised technicians.
16. We recommend that you regularly maintain your barbeque and keep it in good condition. This can be achieved by following the cleaning and maintenance suggestions in this booklet.
17. The barbeque and stand are designed to be used with either 4kg or 9kg gas cylinders. When not using the stand, the cylinder should be placed at a lower level to the barbeque, as far away as the hose will allow without undue tension on the hose, in a protected spot (so it does not receive any fat splatter from cooking or can be accidently knocked over). When using the stand, the gas cylinder should be placed on the dedicated cylinder mounting hook at the right hand side of the stand, not beside it. The restraining chain will help to keep the cylinder vertical.
18. This appliance is not suitable for mounting in a movable vehicle (boat, trailer etc).
19. Do not use or store this appliance in areas of high salt content (a marine environment) or an area with caustic fumes or liquids (such as a domestic pool), as these chemicals can cause the appliance materials to deteriorate (and void the warranty). Regular cleaning and covering with an Everdure by Heston Blumenthal barbeque cover can help can help to reduce this.

DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS NEAR THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE. THE MINIMUM CLEARANCE FOR THIS UNIT IS 1500mm ABOVE THE COOKING
SURFACE AND 250mm FROM ANY SIDE
DO NOT LIGHT WITH HOOD DOWN