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C
olumbia
P.O. Box 24202,
Baltimore, Maryland 21227
Models
CSFH-3085
CSFH-3100
CSFH-4100
CSFH-4125
CSFH-4145
CSFH-5160
CSFH-5185
CSFH-6175
CSFH-6210
CSFH
OIL FIRED CAST IRON BOILER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Tested For 75 psi
ASME
Working Pressure
Manufactured by:
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
IV
SERIES 4
WATER
P/N 240009737, Rev. C [01/2014]
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Table of Contents
Related Manuals for ECR International Columbia CSFH IV 4 Series
Summary of Contents for ECR International Columbia CSFH IV 4 Series
- Page 1 MAINTENANCE MANUAL Baltimore, Maryland 21227 Models CSFH-3085 CSFH-3100 CSFH-4100 CSFH-4125 CSFH-4145 CSFH-5160 CSFH-5185 CSFH-6175 CSFH-6210 Tested For 75 psi ASME Working Pressure Manufactured by: ECR International, Inc. 2201 Dwyer Avenue, Utica NY 13501 web site: www.ecrinternational.com P/N 240009737, Rev. C [01/2014]...
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Page 2: Table Of Contents
TABLE OF CONTENTS Dimensions ........................3 Boiler Ratings & Capacities ....................4 Introduction ........................5 Ventilation & Combustion Air .................... 6 Connecting Supply And Return Piping ................9 System Piping ......................13 Venting System Inspection & Installation ................. 16 Oil Tank And Piping ....................... 17 Electrical Wiring ...................... -
Page 3: Dimensions
DIMENSIONS DIMENSIONAL DATA ” FRONT OF DEPTH DIA. BOILER CASING SECTION TO CENTER LINE FLUSH FLUE JACKET OUTLET FLUE OUTLET 17 ⅞" 11 ¼" 6" 21 ½" 12 ⅝" 6" 25 ⅛" 14 ¼" 7" 29¼ 15 ¹⁵/ ” 8”... -
Page 4: Boiler Ratings & Capacities
BOILER RATINGS & CAPACITIES BOILER RATINGS OIL BURNER HEATING CHIMNEY BOILER RATINGS A.F.U.E. INPUT CAPACITY MODEL WATER NUMBER *Mbh *Mbh *Mbh CSFH-3085W CSFH-3085WT 0.85 85.0% 8X8X15 CSFH-3100W CSFH-3100WT 1.00 84.0% 8X8X15 CSFH-4100W CSFH-4100WT 1.00 86.0% 8X8X15 CSFH-4125W CSFH-4125WT 1.25 85.0% 8X8X15 CSFH-4145W CSFH-4145WT... -
Page 5: Introduction
INTRODUCTION replacement of another appliance such as water heater. WARNING Improper installation, adjustment, alteration, service WARNING or maintenance could result in death or serious injury. Fire hazard. Do not install boiler on combustible flooring or carpeting. Failure to follow these •... -
Page 6: Ventilation & Combustion Air
VENTILATION & COMBUSTION AIR WARNING Asphyxiation, fire hazard. Do not obstruct air openings to combustion area. Follow instructions below, to maintain adequate combustion air. COMBUSTION AIR REQUIREMENTS (MINIMUM OPENING IN SQUARE INCHES) *UNCONFINED AREA **CONFINED AREA OUTSIDE INSIDE OUTSIDE COMBUSTION AIR COMBUSTION AIR COMBUSTION AIR INPUT... - Page 7 VENTILATION & COMBUSTION AIR When air for combustion and room ventilation is from B. When communicating with the outdoors by means inside buildings, confined space shall be provided with of vertical ducts, each opening shall have a two permanent openings, one starting 12 inches from minimum free area 1 square inch per 4,000 Btu per the top and one 12 inches from the bottom of the hour of total input rating of all appliances in the...
- Page 8 VENTILATION & COMBUSTION AIR Figure #2 Figure #3 Figure #4...
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Page 9: Connecting Supply And Return Piping
CONNECTING SUPPLY AND RETURN PIPING Connect supply and return piping as suggested in Hot water boilers installed above radiation level must Figure #5, below. When boiler is used in connection be provided with low water device either as part of with refrigerated systems: boiler or at time of boiler installation. - Page 10 CONNECTING SUPPLY AND RETURN PIPING A. This method is used to protect boilers from C. This method is used to protect boilers from condensate forming due to low temperature return condensate forming as well as protecting heating water. Generally noticed in large converted gravity system from high water temperature.
- Page 11 CONNECTING SUPPLY AND RETURN PIPING Figure #7 - Mixing Valve Piping Figure #8 - Primary Secondary Piping With Bypass...
- Page 12 CONNECTING SUPPLY AND RETURN PIPING Typical indirect water heater installation using circulators is shown in Figure #9. Typical indirect water heater installation using zone valves is shown in Figure #10. Figure #9 - Indirect Water Heater Piping with Circulator DRAIN VALVE Figure #10 - Indirect Water Heater Piping with Zone Valve DRAIN VALVE...
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Page 13: System Piping
SYSTEM PIPING WARNING Burn or Scald Hazard. Discharge line shall be installed to relief valve outlet connection to avoid burns, scalding, or water damage due to discharge of steam and/or hot water during operation. Discharge line shall: • Connect to safety valve outlet. Piped down to safe point of disposal. Check local codes for maximum distance from floor or allowable safe point of discharge. - Page 14 CONNECTING SUPPLY AND RETURN PIPING Figure #12 - Recommended Piping For Boilers Equipped With T3 Or T4 Tankless Heater DANGER Water temperatures exceeding 125°F will cause severe burns instantly or death by scalding. • Automatic mixing valve must be installed on outlet of domestic coil.
- Page 15 CONNECTING SUPPLY AND RETURN PIPING OPTIONS UTILIZING 3/4” TAPPING Figure #13 - Optional Location For Air Vent Figure #14 - Optional Location For Expansion Tank (Non-Diaphragm Type)
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Page 16: Venting System Inspection & Installation
VENTING SYSTEM INSPECTION & INSTALLATION INSPECT CHIMNEY to make certain it is constructed Figure #15 according to latest revision of the NFPA 211. Local codes may differ from this code and should be checked. Where there is a conflict, local code will prevail. •... -
Page 17: Oil Tank And Piping
OIL TANK AND PIPING • Install burner per instructions provided with burner-in- oil pressure at nozzle. a-box kit. • Do not run overhead fuel lines from tank to oil burner. • Install oil tank and piping in accordance with the •... -
Page 18: Electrical Wiring
ELECTRICAL WIRING Sequence Of Operations WARNING On call for heat, thermostat will actuate, completing Electrical shock hazard. Turn OFF electrical power supply circuit to limit. In turn, circulator and ignition systems are at service panel before making electrical connections. activated and ignition will begin. Failure to do so could result in death or serious injury. - Page 19 ELECTRICAL WIRING Figure #18 - Wiring Diagram Beckett AFG with or without Tankless Heater Note: Limit control program based on use with or without tankless heater. Refer to Beckett AquaSmart™ Product Manual provided with boiler for additional information.
- Page 20 ELECTRICAL WIRING Figure #19 - Wiring Diagram Riello 40F5 with or without Tankless Heater Figure #20 - Wiring Diagram Riello 40 F10 with or without Tankless Heater...
- Page 21 ELECTRICAL WIRING Figure #21 - Wiring Diagram Carlin EZ-1/2 with or without Tankless Heater...
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Page 22: Operating Instructions
OPERATING INSTRUCTIONS Operating Instructions Do not set fire visually. Instruments are only reliable method to determine proper air adjustments. Inspect venting system at start of each heating season. Improperly adjusted burner causes soot and high fuel bills Check vent pipe from boiler to chimney for signs because of incomplete combustion of fuel oil. - Page 23 OPERATING INSTRUCTIONS C. Power failure - Turn off main power supply switch Loosen screws on the sides of lower front jacket panel. while burner is operating. When burner stops, See Figure #22. restore power and burner should start. Pull bottom part of lower front panel forward. If operation is not as described as above, check Lift lower front panel up and off boiler.
- Page 24 OPERATING INSTRUCTIONS TABLE 1 -BECKETT AFG SETTINGS PUMP BOILER HEAD HEAD STATIC NOZZLE PRESSURE TYPE SETTING PLATE BAND SHUTTER [PSI] CSFH-3085W(T) 3⅜ 0.75-60°B CSFH-3100W(T) 3⅜ 0.85-60°B CSFH-4100W(T) 2¾ 0.85-60°B CSFH-4125W(T) 2¾ 1.10-60°B CSFH-4145W(T) 2¾ 1.25-60°B CSFH-5160W(T) 2¾ 1.35-70°B CSFH-5185W(T) 2¾ 1.50-70°B CSFH-6175W(T) 1.50-70°B...
- Page 25 OPERATING INSTRUCTIONS Figure #22 SAFETY RELIEF VALVE Instructions For Closing Burner Swing Door Swing burner and door to right until insulation is slightly compressed and stud is exposed. Attach nut to stud and tighten until built in stop contacts the mounting door. Replace oil line to burner.
- Page 26 NOTES...
- Page 27 Columbia Limited Lifetime Warranty for Residential Cast Iron Water Boilers First Year-Limited Warranty for Residential Water Boilers: This warranty will not be applicable if the boiler has been damages a a result (Includes Heat Exchanger and Component Parts): of being improperly serviced or operated, including but not limited to the Columbia warrants that its residential water boilers are free from defects in material following: operated with insufficient water;...
- Page 28 Columbia P.O. Box 24202, Baltimore, Maryland 21227...