allen MSP465 Safety & Operation Manual

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R I D I N G T R O W E L
MSP465
SAFETY &
OPERATIONS MANUAL
Man ual Par t #: 06 959 8 | R evis io n : B
Languag e: E n g lish | O r igin a l In stru cti on s

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  • Page 1 R I D I N G T R O W E L MSP465 SAFETY & OPERATIONS MANUAL Man ual Par t #: 06 959 8 | R evis io n : B Languag e: E n g lish | O r igin a l In stru cti on s...
  • Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 3: General Information

    GENERAL INFORMATION PAGE LEFT BLANK INTENTIONALLY 069598 Page 3...
  • Page 4: Table Of Contents

    Lifting Safety ......................24 Transportation Safety ..................26 Pan Installation Safety - Lifting Bridle ..............27 Pan Installation Safety - Lifting Jacks ..............28 Safety Decals .....................29 OPERATION ......................30 Introduction to MSP465 / Start-up Procedure .............31 Trowel Operation ....................32 Engine Display Unit .....................35 Page 4 069598...
  • Page 5: Title Page

    Table of Contents GENERAL INFORMATION Sect No. Title Page SERVICE ......................36 Maintenance Schedule ..................38 Filter & Fluids Replacement ................39 Troubleshooting ....................40 Pressure Plate and Driveline Maintenance ............42 Transporting the Trowel ..................43 Drive Belt Maintenance ..................44 Battery Jump Start Procedure................46 Lift Lever Adjustment ..................47 Control Lever Adjustment ..................48 Control Lever Adjustment - Right Hand ...............49 Electrical Schematic ...................50...
  • Page 6: General Information

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
  • Page 7: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.
  • Page 8: Ce Declaration

    CE Declaration GENERAL INFORMATION Page 8 069598...
  • Page 9: Sound & Vibration Testing

    Right Hand Operator Ear SPL Seat Vibration Average Vibration Average Vibration Average - dB (A) - m/sec² - m/sec² - m/sec² This information was acquired from sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. 069598 Page 9...
  • Page 10: Dealer Information / Ordering Parts

    GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.
  • Page 11: Model & Serial Number / Unit Identification

    Model & Serial Number / Unit Identification GENERAL INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes.
  • Page 12: Technical Specifications

    Technical Specifications GENERAL INFORMATION Machine Specifications • Horse Power: ....................57 hp [42.5 kW] • Fuel Capacity: ...................... 10 Gal [37.8 L] • Retardant Capacity: ....................6 Gal [22.7 L] • Fuel Consumption (Approx.): ................1.6 GPH [6 LPH] • Steering System: ......................Manual •...
  • Page 13: Machine Dimension Specifications

    Machine Dimension Specifications GENERAL INFORMATION Dimensions are in inches 101.50 61.73 50.62 069598 Page 13...
  • Page 14: Engine Specifications

    Engine Specifications GENERAL INFORMATION Kubota Engine Information Model: ............WG1605-G-E3 Fuel Type: .
  • Page 15 Engine Specifications GENERAL INFORMATION Dimensions: mm (in) 069598 Page 15...
  • Page 16: Engine Parts

    Engine Parts GENERAL INFORMATION Information taken directly from manufactures product literature. For further information regarding mechanical or electrical operation please reference the included engine manufactures Operator’s Manual. REF. # PART NAME REF. # PART NAME Oil Filler Plug Injector Delivery Pipe (Gas) Gas Mixer Plug Ignition Coil Pressure Regulator...
  • Page 17: Safety

    SECTION 1 SAFETY SECTION 1: SAFETY 069598 Page 17...
  • Page 18: Federal / State Warning Regulations

    Federal / State Warning Regulations SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm.
  • Page 19: Manual Tag Safety Detail

    Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
  • Page 20: Spark Arrestor Notice

    Spark Arrestor Notice SECTION 1 SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.
  • Page 21: Operating Safety

    Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 22: Engine Safety

    Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. •...
  • Page 23: Service Safety

    Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • ALWAYS disconnect the battery before servicing the equipment. •...
  • Page 24: Lifting Safety

    Lifting Safety SECTION 1 SAFETY ALWAYS DO A THOROUGH INSPECTION OF THE SLINGS, CHAINS, AND HOOKS BEFORE ATTEMPTING TO LIFT THE MACHINE! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard.
  • Page 25 Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • An optional lifting harness is available for purchase. Part number 075064 •...
  • Page 26: Transportation Safety

    Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. •...
  • Page 27: Pan Installation Safety - Lifting Bridle

    Pan Installation Safety - Lifting Bridle SECTION 1 SAFETY This section details the proper technique to utilize the lifting bridle system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use a lifting sling (bridle) with a capacity of at least 2:1 weight ratio for the equipment being hoisted.
  • Page 28: Pan Installation Safety - Lifting Jacks

    Pan Installation Safety - Lifting Jacks SECTION 1 SAFETY This section details the proper technique to utilize the Dolly Jack system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use the appropriate set of lifting jacks that are designed for the machine you are lifting. [See section "ACCESSORIES"...
  • Page 29: Safety Decals

    Safety Decals SECTION 1 SAFETY DECAL - GASOLINE ONLY PART #: 070126 QTY: 2 DECAL - MSP465 FUSE DETAIL PART #: 070127 QTY: 1 DECAL - RETARDANT ONLY PART #: 065655 QTY: 1 DECAL - PINCH DECAL - AEC INFO /...
  • Page 30: Operation

    SECTION 2 OPERATIONS SECTION 2: OPERATION Page 30 069598...
  • Page 31: Introduction To Msp465 / Start-Up Procedure

    This riding trowel has ten finishing blades. All Allen Engineering MSP465 Riders are equipped with a safety shutdown switch and a low oil warning for added job safety and engine protection. Operating time between fuel refills is approximately 2-1/2 to 3 hours depending on rotor speeds.
  • Page 32: Trowel Operation

    Operating The Riding Trowel To utilize your Allen Engineering MPS465 rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 33 Trowel Operation SECTION 2 OPERATIONS 3. Stopping the Trowel To stop the trowel’s movement, release pressure on the right foot pedal [E] and let go of the joysticks [B] and [C] they will return to their neutral position. This machine is equipped with a seat kill switch mechanism. If in need of an emergency stop, simply flip the engine toggle switch off or raising off the seat even while holding the right foot pedal down, will stop the engine from running.
  • Page 34 Trowel Operation SECTION 2 OPERATIONS 1. Pitch Adjustment Different pitch angles are needed as you work the different stages of the concrete. When changing or setting pitch (angle of trowel blades), slow the machine down, set the desired degree of pitch on the left side of the machine and then adjust the right side to match.
  • Page 35: Engine Display Unit

    Engine Display Unit SECTION 2 OPERATIONS The Murphy PowerView 25 is a robust and compact engine and diagnostic display. It’s capable of monitoring electronic engine parameter data and on a back lit graphics display. The display is capable of handling sophisticated engine diagnostics as well as basic engine alarm/ shutdown.
  • Page 36: Service

    SECTION 3 SERVICE SECTION 3: SERVICE Page 36 069598...
  • Page 37 SECTION 3 SERVICE PAGE LEFT BLANK INTENTIONALLY 069598 Page 37...
  • Page 38: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine operator’s manual was supplied with the machine when it was shipped.
  • Page 39: Filter & Fluids Replacement

    Filter & Fluids Replacement SECTION 3 SERVICE *Replace Gearbox Oil with Mobile SHC629 or Equivalent* Engine Oil: • Change the type of engine oil according to the ambient temperature. For general use 10W/30 oil is recommended (1.59 Gal/6 L). • When using oil of different brands from the previous one, be sure to drain all the previous oil before adding the new engine oil.
  • Page 40: Troubleshooting

    Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel...
  • Page 41 Troubleshooting Continued SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Black smoke comes out Clogged air cleaner - Clean or replace the air cleaner of exhaust Engine Other (other than above) - Contact your AEC dealer Engine oil level is too high - Adjust the oil level White or blue smoke...
  • Page 42: Pressure Plate And Driveline Maintenance

    Pressure Plate and Driveline Maintenance SECTION 3 SERVICE (NOTE: Images are for illustration purposes only) Grease pressure plates & Trowel Arms daily 1. Grease driveline bearings after 50 hours of use. NOTE: On the left side of the front deck there are grease ports for easy access. 2.
  • Page 43: Transporting The Trowel

    Transporting the Trowel SECTION 3 SERVICE Transporting Trowel Procedures Optional dolly jacks are available for short moves or to aid in servicing the trowel. Install dolly jacks as follows: 1. Inspect dolly jack for serviceability and damage. 2. Place the riding trowel on firm level ground. 3.
  • Page 44: Drive Belt Maintenance

    Drive Belt Maintenance SECTION 3 SERVICE The drive belt MUST be free from oil and foreign contaminants to prolong life. To Replace The Drive Belt: 1. Place the trowel on a flat, level surface with the blades pitched flat. 2. Disconnect the battery. 3.
  • Page 45 Drive Belt Maintenance SECTION 3 SERVICE Torque Converter Clutch, Driver Pulley CVT Belt Driven Pulley U Joint Assembly (4) 1/4”-20 x 5/8” socket head round screws and 1/4” split lock washers Figure 3.3: Power Assembly 069598 Page 45...
  • Page 46: Battery Jump Start Procedure

    Battery Jump Start Procedure SECTION 3 SERVICE Battery Jump Start Procedures Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death.
  • Page 47: Lift Lever Adjustment

    Lift Lever Adjustment SECTION 3 SERVICE Lift Lever Adjustment Procedure • Damage to and/or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the riding trowel to wobble during operation. To operate smoothly the lift lever on all trowel arms must be adjusted the same to ensure that the riding trowel is balanced correctly.
  • Page 48: Control Lever Adjustment

    Control Lever Adjustment SECTION 3 SERVICE Control Lever Adjustment Procedure Be sure that the trowel is on a level surface. The control levers (handles) should line up evenly. If the levers appear out of adjustment they can re-adjusted forwards or backwards as follows: The trowel must be placed on a flat level surface that fully supports the blades on both rotors 1.
  • Page 49: Control Lever Adjustment - Right Hand

    The controls levers should be set at a slight angle such that the right hand and left hand lever form a “V”. For the MSP465 this “V” is not as visible compared to other manually controlled riding trowels, but if the levers become out of adjustment, adjust the right hand lever as follows.
  • Page 50: Electrical Schematic

    Electrical Schematic SECTION 3 SERVICE Page 50 069598...
  • Page 51 Electrical Schematic SECTION 3 SERVICE 069598 Page 51...
  • Page 52: Fault Codes

    Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Sensor or Wiring Harness Short to Power • Sensor Malfunction Manifold Absolute Pressure • Sensor or Wiring Harness Open or Short to Ground • Sensor Malfunction •...
  • Page 53 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • TPS Circuit in the Harness Short to Power • TPS Malfunction • TPS Circuit in the Harness Short to Ground • TPS Malfunction • TPS Circuit in the Harness Short to Power •...
  • Page 54 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Exhaust leaks upstream or near the HEGO sensor • Reduced fuel supply pressure • An injector that is stuck closed • Reduced fuel supply pressure to the gaseous fuel control system •...
  • Page 55 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • A Short to Ground or Open Circuit in the Harness • An Open Internal to the Primary Coil 1268 • A Short to Power in the Harness •...
  • Page 56 J1939 Network This is only a partial list of the most common error codes that are available. If an alternate code is shown that is not on this list, please contact Allen Engineering Service Department for details. Page 56 069598...
  • Page 57: Cleaning Procedure

    Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...
  • Page 58: Retardant System - Winterizing

    Retardant System - Winterizing SECTION 3 SERVICE Why Winterize the Retardant System? If water is allowed to freeze in the retardant system, serious damage to the hose system and the pump may occur. To prevent freezing in the spray system it is best to completely drain the retardant system of all water.
  • Page 59 Retardant System - Winterizing SECTION 3 SERVICE Retardant Tank Tank outlet Pump Figure 3.7: Retardant Tank and Pump (Underside) 069598 Page 59...
  • Page 60: Accessories

    SECTION 4 ACCESSORIES SECTION 4: ACCESSORIES Page 60 069598...
  • Page 61: Popular Accessories

    Popular Accessories SECTION 4 ACCESSORIES Trowel Blade, Combo, 8” X 18”, VP Silver Series (only sold as set of 4) Part Number: 016094V-4 Trowel Blade, Finish, 6” X 18”, VP Silver Series (only sold as set of 4) Part Number: 015695V-4 Float Pan, Clip On, 46.5”...
  • Page 62: Parts Manual

    Click the link, or go to the following website https://www.alleneng.com/msp465 Mail: A physical copy of the parts manual can also be mailed to you upon request. Please contact Allen Engineering service department and one can be sent to you. Allen Engineering P.O.
  • Page 63: Revision Detail

    Revision Detail GENERAL INFORMATION MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 10/19 Initial Release 08/23 Redesign Updates 02/24 MN 24-058 069598 Page 63...
  • Page 64 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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