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Summary of Contents for allen TRTP265
- Page 1 T R I P L E R O L L E R T U B E P A V E R S TRTP265 SAFETY & OPERATIONS MANUAL Man ual Par t #: 07 627 9 | R evis io n : -...
- Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
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Page 3: Table Of Contents
Table of Contents Sect No. Title Page Table of Contents ............3 GENERAL INFORMATION . -
Page 4: General Information
Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product. -
Page 5: Information Contained In This Manual
Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator’s control panel. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty. -
Page 6: Dealer Information
GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference. -
Page 7: Ordering Parts
Ordering Parts GENERAL INFORMATION The PARTS Manual contains illustrated parts lists for help in ordering replacement parts for your machine. Follow the instructions below when ordering parts to insure prompt and accurate delivery: All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available. -
Page 8: Model Number & Unit Identification
Model Number & Unit Identification GENERAL INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. -
Page 9: Machine Dimensions
Machine Dimensions GENERAL INFORMATION 18’ SETUP SHOWN 20.5 [6.2 m] TUBE LENGTH 1 [0.3 m] 2.3 [0.7 m] Page 9... -
Page 10: Technical Specifications
Technical Specifications GENERAL INFORMATION DESCRIPTION TRTP265 ENGINE HATZ 4H50TIC (T4F) HORSEPOWER 74 HP (55.2 KW) FUEL TYPE DIESEL WIDTHS AVAILABLE (2 FT INCREMENTS)* 12 - 34 FT (3.7-10.4 M) WEIGHT AT 22 FT 8,700 LB (3,946 KG) ROLLER TUBE DIAMETER 10 IN (25.4 CM) -
Page 11: Engine Specifications
Engine Specifications GENERAL INFORMATION HATZ 4H50TIC TECHNICAL DATA TYPE LIQUID COOLED 4 STROKE ENGINE ENGINE OUTPUT (MAX) 73.8 HP INJECTION SYSTEM DIRECT INJECTION BORE X STROKE 3.31 X 3.47 IN DISPLACEMENT 119.12 CU IN COMPRESSION RATIO 17.5:1 MAX - 7.4 QTS OIL CAPACITY MIN - 6.3 QTS LOWEST IDLE SPEED... -
Page 12: Declaration Of Conformity
Declaration of Conformity GENERAL INFORMATION IN PROCESS Page 12... -
Page 13: Declaration Of Conformity, Hatz Engine
Declaration of Conformity, Hatz Engine GENERAL INFORMATION Page 13... -
Page 14: Sound And Vibration Testing
Sound and Vibration Testing GENERAL INFORMATION PENDING INFORMATION Page 14... - Page 15 GENERAL INFORMATION PAGE LEFT BLANK INTENTIONALLY Page 15...
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Page 16: Safety
SECTION 1 SAFETY... -
Page 17: Federal And State Regulations
Federal and State Regulations SECTION 1 SAFETY Federal Respiratory Hazards Proposition 65 Warning Page 17... -
Page 18: Safety Information
Safety Information SECTION 1 SAFETY Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. -
Page 19: Safety Symbols
Safety Symbols SECTION 1 SAFETY Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes. Page 19... -
Page 20: General Safety Information
General Safety Information SECTION 1 SAFETY • NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. • NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. •... - Page 21 General Safety Information Continued SECTION 1 SAFETY • ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency. •...
- Page 22 General Safety Information Continued SECTION 1 SAFETY • DO NOT start the engine near spilled fuel or combustible fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited. • DO NOT fill the fuel tank while the engine is running or hot. •...
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Page 23: Service Safety
Service Safety SECTION 1 SAFETY Regular maintenance of the hydraulic system is important. These machines operate with high oil pressure. Minor damage or a crack in a hose or connection can have devastating consequences. Bear in mind that hydraulic hoses are made of rubber, which means that they age over time and that this can cause cracks to start forming. -
Page 24: Operational Safety
Operational Safety SECTION 1 SAFETY Before starting up and during operation of the paver, the operator must make sure that there are no persons in the “danger zone”. All persons that are in the vicinity of the paver must be informed of the dangers that can result from the operation of the paver. -
Page 25: Transportation Safety
Transportation Safety SECTION 1 SAFETY Before driving, make sure your vehicle maintenance and trailer maintenance are current. This is very important because towing puts additional stress on the tow vehicle. • Check and correct tire pressure on the tow vehicle and trailer, including the spare tire. •... -
Page 26: Lifting Safety
Lifting Safety SECTION 1 SAFETY Safe systems of work The following safe systems of work must be in place prior to carrying out any lifting operation. • Pre-site inspection – Ground stability conditions / access / egress, weather conditions etc. •... - Page 27 Lifting Safety SECTION 1 SAFETY OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard. Removal from service. Synthetic web slings shall be immediately removed from service if any of the following conditions are present: Page 27...
- Page 28 Lifting Safety SECTION 1 SAFETY When Lifting the TRTP: • Always lift the machine using the lifting lugs [4 per machine], see the figures below • Always check the sling angle, preferably ensure that the sling angle is as close to 90° as possible, or preferably no less than 60°...
- Page 29 Lifting Safety SECTION 1 SAFETY Use of Shackles and Hooks Lifting Hooks: Inspect hooks daily before use and frequently during use. Remove a hook from service when any of the following conditions exist: • Missing or illegible manufacturer identification • Cracks, nicks, or gouges •...
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Page 30: Operations
SECTION 2 OPERATIONS... -
Page 31: Pre-Operating Instructions
Pre-Operating Instructions SECTION 2 OPERATIONS Before operation each day ensure the following: • All guards, side screens and panels are in place. • All safety and information signs are in place and legible. • Engine and hydraulic oil levels are correct. •... -
Page 32: Operator Controls
Operator Controls SECTION 2 OPERATIONS Shown below is the layout of the operator controls: Tube, Vibration Control, and Steering Leg Levers E-Stop Vibration Speed Engine Controls Control Hydraulic Return Water Pump Lever Filter Gauge Page 32... -
Page 33: Starting Instructions
Starting Instructions SECTION 2 OPERATIONS Starting the Engine NOTE: If temperature is below 0°C (32°F), it may be necessary to use cold weather starting aids. 1. Perform all pre operation instructions outlined on page 31 2. Ensure that the controls are in the OFF or NEUTRAL position before starting the Paver. 3. -
Page 34: Engine Controls
Engine Controls SECTION 2 OPERATIONS Stopping the Engine 1. Stop the machine and return the movement controls to their neutral position. 2. Set the Speed Select Rocker Switch to low idle 3. Run engine at a reduced speed and load for at least 5 minutes to cool. 4. -
Page 35: Gang Vibration Controls
Gang Vibration Controls SECTION 2 OPERATIONS Vibration Controls There are three levers to control the vibration rack. Reference the Figure: Vibration Controls (Decal) below. • Vibrator Rack Lever A: Controls the extension and retraction of the vibration racks • Vibration Lever B: Turns the vibrators on and off •... -
Page 36: Vibration Amplitude Inspection
Vibration Amplitude Inspection SECTION 2 OPERATIONS To check the amplitude of the vibration, follow the directions below: • Attach the optical wedge decal to the barrel of the vibrator as close to the nose as possible • Hang vibrator vertically in the air •... -
Page 37: Finish Tube Height Adjustment
Finish Tube Height Adjustment SECTION 2 OPERATIONS Finish Tube Height Adjustment To raise or lower the front finish tube do the following: • Remove the tube adjustment lock(A) from the end handle. Fastened by 1/4” bolt. • To raise the tube, turn the adjustment nut (1-1/2”) (B) in a clockwise rotation. •... -
Page 38: Tube Changing Procedure
Tube Changing Procedure SECTION 2 OPERATIONS Idle End Tube Bearings 1” Nuts Idle End Frame Covers To Remove the Tubes - Idle End: 1. Remove the cover off of the idle end frame. Fastened by 12 HHCS 1/2”-13 X 1”. NOTE: There are grease lines attached to the end frame covers and bearings, if necessary unfasten the grease lines. - Page 39 Tube Changing Procedure SECTION 2 OPERATIONS Motor End Motor End Frame Cover Bearing and Tube Tube Hex Set Screws Shaft Motor Hydraulic Mount Motor To Remove the Tubes - Motor End: 1. Remove the cover off of the motor end frame. Fastened by 2 pins. 2.
- Page 40 Tube Changing Procedure SECTION 2 OPERATIONS Frame Sections Idle End Frame Fastener, HHCS 5/8”-11 X 1-3/4” (16) Idle End Frame Panels To change the frame sections: 1. Complete the steps 1-3 on page 38 and 39. 2. Take the 16 bolts off the end frames that connect the framework to the end frames. NOTE: Make sure that the framework is supported by a crane to insure that the framework does not collapse.
- Page 41 SECTION 2 OPERATIONS PAGE LEFT BLANK INTENTIONALLY Page 41...
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Page 42: Service
SECTION 3 SERVICE... -
Page 43: Trtp Maintenance Schedule
TRTP Maintenance Schedule SECTION 3 SERVICE SERVICE CHECKLIST EVERY 20 EVERY 50 EVERY 500 TASK DAILY Inspect Check external hardware ü Check hoses & fittings for leaks ü Check fuel, engine oil, hydraulic oil levels ü Check the cooling systems (hydraulic & engine) for ü... -
Page 44: Oil And Filter Replacement
Oil and Filter Replacement SECTION 3 SERVICE Engine Oil Oil Quality, Use oil that follows at least one of the specifications listed below. (Oil Capacity 6.3-7.4 QTS, see pg 11) • ACEA E6 • ACEA E9 • ACEA C3/C4 (HTHS ≥ 3.5 MPAS) •... - Page 45 Oil and Filter Replacement SECTION 3 SERVICE Hydraulic Oil Replace hydraulic fluid with Hydraulic oil 46 (DTE 25) or equivalent, 30 GAL (114 L) tank. HYDRAULIC FILTERS: • TMF-10-5, 1-1/4” x 0.75” [(4) Hyd. tank outlet filters] • TMF-25-5, 2” x 1.25” [(1) Hyd. tank outlet filter] •...
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Page 46: Grease Tube Bearings
Grease Tube Bearings SECTION 3 SERVICE MOTOR END *Parts Removed for Clarity IDLE END GREASE POINTS (APPROXIMATELY EVERY 20HRS) GREASE POINTS (APPROXIMATELY EVERY 20HRS) Page 46... -
Page 47: Troubleshooting
Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel... - Page 48 Troubleshooting Continued SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Clogged air cleaner - Clean or replace the air cleaner Black smoke comes out of exhaust Choke is not fully open - Open the choke fully Engine Other (other than above) - Contact your AEC dealer...
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Page 49: Cleaning Procedure
Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •... -
Page 50: Hydraulic Schematic
Hydraulic Schematic SECTION 3 SERVICE Page 50... - Page 51 Hydraulic Schematic SECTION 3 SERVICE Page 51...
- Page 52 Hydraulic Schematic SECTION 3 SERVICE ITEM PART # DESCRIPTION 032960 WELD RING 032268 FILTER BREATHER ASSEMBLY 042844 TEMP/LEVEL GAUGE ASSEMBLY 078133 HYDRAULIC QUAD PUMP 040073 TMF-10-5 SUCTION STRAINER 049357 TMF-25-5 SUCTION STRAINER 040066 TWO VALVE STACK, TRAVEL/STEERING LEG 040074 CONTROL HANDLE M10X150 040063 CONTROL VALVE, WATER SPRAY 055078...
- Page 53 Hydraulic Schematic SECTION 3 SERVICE 049089 FLOW CONTROL VALVES 077994 FLOW DIVIDER, FOUR SECTION 049366 VIBRATION LIFT CYLINDER 068172 TRANSPORT RACK CYLINDER 055686 MANIFOLD CYLINDER HEADER 077995 HEADER MANIFOLD 049367 VIBRATION MOTOR 077996 FLOW DIVIDER, THREE SECTION 050451 VIBRATION BYPASS FLOW CONTROL 049360 VIBRATION MOTOR CONTROL VALVE 077637...
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Page 54: Harness, 23' Gang Trtp Strobe Light
Harness, 23’ Gang TRTP Strobe Light SECTION 3 SERVICE ITEM PART # DESCRIPTION 036928 WIRE, 16 AWG RED 21’ 036931 WIRE, 16 AWG BLACK 21’ 038641 HOUSING, FEMALE TERM 2 CONTACT 038648 CAVITY SEAL F/ 16-14 GREY 039160 SPADE, SMALL FEMALE 18-22 GA INS 056552 LOOM, 1/4”... -
Page 55: Manual Revision Details
Manual Revision Details GENERAL INFORMATION MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 7/23 Initial Release Page 55... - Page 56 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .
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