Kongsberg Simrad WP10 Service Manual
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Kongsberg Simrad WP10 Service Manual

Kongsberg Simrad WP10 Service Manual

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WP10 & WP30 Wheelpilot
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  • Page 1 WP10 & WP30 Wheelpilot Service Manual...

  • Page 2: Table Of Contents

    Issue 1.0 04/01/00 Simrad Navico Ltd Star Lane, Margate, Kent CT9 4NP, UK Telephone +44 (0) 1843 290290 Facsimile +44 (0) 1843 290471 E-Mail : sales@simrad-navico.co.uk CONTENTS INTRODUCTION 1.1 Electronics PCBs 1.2 Mechanical Components CALIBRATION ASSEMBLY INSTRUCTIONS 3.1 Wheelpilot WP10 3.2 Wheelpilot WP30 MECHANICAL ASSEMBLY DRAWINGS 4.1 General Assembly : WP10 (E03515)

  • Page 3: Introduction

    WP10 & WP30 Wheelpilot Introduction...

  • Page 4: Electronics Pcbs

    Issue 1.0 16/12/99 1 INTRODUCTION TO THE WP10 & WP30 WHEELPILOT The WP10 and WP30 Wheelpilots offer the benefits of high performance, low power consumption and quiet operation together with weatherproof protection and user friendly operation. They are entirely self-contained, all components - drive, compass and control pad are housed in a single unit with no separate compass to fit.

  • Page 5: Calibration

    WP10 & WP30 Wheelpilot Calibration...
  • Page 6 Issue 1.0 16/12/99 CALIBRATING THE WP10 AND WP30 Excerpts from the WP10 operation manual (also applies to the WP30 model). Configuration 3.1 Scaling Before using the Wheelpilot, it is necessary to pro- TACK TACK gram in the steering sensitivity, which is related to the number of turns that the wheel makes between end stops.
  • Page 7 Issue 1.0 16/12/99 Excerpts from the WP10 operation manual ctd - (also applies to the WP30 model). 3.2 Calibration Mode To adjust the Gain and Seastate settings of the Wheelpilot it is necessary to enter Calibration Mode, which can be done whilst the Wheelpilot is in either Standby or Autopilot Mode.
  • Page 8 Issue 1.0 16/12/99 Excerpts from the WP10 operation manual ctd - (also applies to the WP30 model). 5.3 Auto Compass Calibration Although the Wheelpilot internal compass is extremely accurate, after installation it is necessary to calibrate the compass to compensate for any deviations caused by objects surrounding it on board the vessel.

  • Page 9: Assembly Instructions

    WP10 & WP30 Wheelpilot Assembly Instructions...
  • Page 10 Issue 1.0 16/12/99 ASSEMBLY INSTRUCTIONS 3.1 General Assembly : WP10 Note : Lubricant is not required, all components should be assembled dry. Clutch Plate Assembly. Refer to drawing E03047 and assemble the clutch plate as shown ensuring that the M4 Half Nut 200251 locates into the hexagon nut retainer in the end of the Clutch Roller Shaft and is locked by the application of a small quantity of Green Loctite 270 - 206625 onto the screw thread prior to assembly.
  • Page 11 Issue 1.0 16/12/99 Drive Ring Assembly. Refer to drawing No. E03046 and fit the 2 Spoke Splines E02968:BK to the outside of the Front Guide Ring E02967 ensuring that the peg on the spoke spline locates into the outer hole, in the drive ring. Add a small quantity of Loctite 270 Green 260025 to the end of the thread of the screw protruding through into the front drive ring and fully tighten the M4 Half Nut 200147.
  • Page 12 Issue 1.0 16/12/99 Gearbox and PCB Case Assembly. Refer to drawing No. E03086 and fit the Ball Race Seal E03243 onto the Gearbox Assembly E03050. Offer up the gearbox assem- bly to the Rear Plate E03018 and fit 2 Screws M5 x 10 Csk Pan Poz 200242 through the rear plate into the gearbox assembly, opposite each other, but do not fully tighten at this stage.
  • Page 13 Issue 1.0 16/12/99 Clutch Plate Assembly. Locate the PTFE Clutch Shim E03040 and, ensuring that it is orientated correctly onto the cross pin, pass it over the gearbox output shaft so that it lays flat against the drive ring. Place Clutch Plate Assembly E03047 onto the clutch shim secure a Clutch Shoe E03041 to the plate assembly through the clutch shim and gearbox ring and secure with an M4 X 12 Csk Screw 200249, M4 1/2 Nut 200251 and a small quantity of Green Loctite 270 - 260025.
  • Page 14 Issue 1.0 16/12/99 3.2 General Assembly : WP30 Refer to Drawing No. E03516. Assembly is identical to the WP10 with the following exception: PCB Wiring Sub-Assembly. Refer to E03054 and the sketch below. From Motor Cable E03049 BROWN (RED) BLUE (BLACK) YELLOW BLUE WHITE...
  • Page 15 WP10 & WP30 Wheelpilot Mechanical Assembly Drawings...

  • Page 16: Mechanical Assembly Drawings

    Issue 1.0 16/12/99 MECHANICAL ASSEMBLY DRAWINGS 4.1 General Assembly : WP10 E03515 4.2 Clutch Plate Assembly E03047 4.3 Rear Plate Assembly E03018 4.4 Clutch Handle Assembly E03045 4.5 Drive Ring Assembly E03046 4.6 Gearbox Assembly E03050 4.7 PCB Case Assembly : WP10 E03053 4.8 Gearbox and Ring Assembly E03086...

  • Page 28: Circuit Descriptions

    WP10 & WP30 Wheelpilot Circuit Descriptions...

  • Page 29: Wheelpilot Wp10 Pcb

    Issue 1.0 16/12/99 CIRCUIT DESCRIPTIONS 5.1 Wheelpilot WP10 PCB Assembly Introduction. The PCB Assembly is a generic item which can be used for Wheelpilots WP10 and WP30 and for Tillerpilots TP10, TP20 and TP30. The differ- ent versions are created by applying different components to the common PCB. The circuit diagram for the WP10 PCB is given in Drawing No.
  • Page 30 Issue 1.0 16/12/99 Fluxgate (Compass). Two anti-phase signals are provided from microprocessor Ports P1.7 and P1.6. These signals are buffered by TR15 and TR16 to provide a high- er current drive to the excitation coil of the fluxgate. A reference voltage level of +2 volts is provided by R46 and R53 decoupled by C53.

  • Page 31: Wheelpilot Wp30 Pcb

    Issue 1.0 16/12/99 5.2 Wheelpilot WP30 PCB Assembly Introduction. The PCB Assembly is a generic item which can be used for Wheelpilots WP10 and WP30 and for Tillerpilots TP10, TP20 and TP30. The differ- ent versions are created by applying different components to the common PCB. The circuit diagram for the TP20 / 30 and WP30 PCB is given in Drawing No.
  • Page 32 Issue 1.0 16/12/99 Non-Volatile Memory (NVM). Integrated Circuit IC3 provides 1Kbit of E memory for the retention of important data after power down. Fluxgate (Compass). Two anti-phase signals are provided from microprocessor Ports P1.7 and P1.6. These signals are buffered by TR15 and TR16 to provide a high- er current drive to the excitation coil of the fluxgate.

  • Page 33: Hall Effect Pcb

    Issue 1.0 16/12/99 5.3 Hall Effect PCB. Introduction. The Hall Effect PCB is a generic item which can be used for both Tillerpilots TP10, TP20 and TP30 and Wheelpilots WP10 and WP30. For Tillerpilots, the Hall Effect devices are mounted vertically into the PCB and horizontally for Wheelpilots.

  • Page 34: Circuit Diagrams

    WP10 & WP30 Wheelpilot Circuit Diagrams...

  • Page 35: Circuit Schematics

    Issue 1.0 16/12/99 CIRCUIT DIAGRAMS 6.1 Circuit Schematics WP10 PCB Circuit Diagram E03371 WP30 PCB Circuit Diagram E03372 Hall Effect PCB Circuit Diagram E03182 6.2 Component Lists and Layouts WP10 PCB Assembly Detail E03181 WP30 PCB Assembly Detail E03178 Hall Effect PCB Assembly Detail E03184...
  • Page 42 WP10 & WP30 Wheelpilot Programming & Configuration...

  • Page 43: Programming And Configuration

    Issue 1.0 16/12/99 PROGRAMMING AND CONFIGURATION For further details of normal operation please refer to the appropriate user manual - WP10 or WP30. Configuration 3.1 Scaling Before using the Wheelpilot, it is necessary to pro- TACK TACK gram in the steering sensitivity, which is related to the number of turns that the wheel makes between end stops.

  • Page 44: Fault Finding

    WP10 & WP30 Wheelpilot Fault Finding...

  • Page 45: Common User Faults

    Issue 1.0 16/12/99 FAULT FINDING 8.1 Common User Faults. Excerpt from the WP10 manual - 5.2 Fault Finding Symptom Probable Cause Remedy Pilot consistently over or * Gain setting is respectively too high * Adjust gain setting (see under compensates when a or too low.
  • Page 46 Issue 1.0 16/12/99 Common User Faults ctd Excerpt from WP30 manual - 6.2 Fault Finding Symptom Probable Cause Remedy * Adjust gain setting (see Pilot consistently over or * Gain setting is respectively too high under compensates when a or too low. section 4.3).

  • Page 47: Common Technical Faults

    Issue 1.0 16/12/99 8.2 Common Technical Faults None yet identified.
  • Page 48 WP10 & WP30 Wheelpilot Spares Packs...
  • Page 49 Page 49 Simrad Navico Spares Packs Product - Wheelpilots WP10, WP30 Part No. Description Rear Plate Assembly WPPK1 Motor Assembly WPPK2 Feedback Kit WPPK31 Drive Belts WPPK4...
  • Page 50 Page 50 Simrad Navico Spares Packs Product - Wheelpilots WP10, WP30 Part No. Description Keypad Assembly & Seal WP10 - WPPK17 WP30 - WPPK5 WP100 - WPPK24 WP300CX - WPPK28 Seal also available separately - Part E02979 Rear Gearbox Case WP100/300CX - WPPK26 WP10/WP30-...
  • Page 51 Page 51 Simrad Navico Spares Packs Product - Wheelpilots WP10, WP30 Part No. Description Compass Pack WPPK8 Drive Ring Assembly WP10/30 - WPPK10 WP100/300CX - WPPK25 Gearbox Assembly WPPK11...
  • Page 52 Page 52 Simrad Navico Spares Packs Product - Wheelpilots WP10, WP30 Part No. Description Keypad Protector WPPK12 Clutch Assembly WPPK13 Pedestal Mount Accessories Kit WPPK15...
  • Page 53 Page 53 Simrad Navico Spares Packs Product - Wheelpilots WP10, WP30 Part No. Description Pedestal Mount Assembly WPPK16 Spoke Cams & Badge WPPK20 Control Pod Bottom Assembly WP10 - WPPK21 WP30 - WPPK14 WP100 - WPPK29 WP300CX - WPPK30 Manuals WP10 - E03548 WP30 -...
  • Page 54 Page 54 Simrad Navico Spares List Product - Wheelpilots WP10, WP30 Part No. Description PCB Assembly See below Wheelpilot PCB Assembly Variants The Wheelpilot PCB assembly variants can be divided into 3 groups - 1. Navico branded WP100 / WP300CX with discrete microprocessor. 2.

  • Page 55: Technical Notes

    WP10 & WP30 Wheelpilot Technical Notes...
  • Page 56 Issue 1.0 16/12/99 10 TECHNICAL NOTES None yet issued.

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Simrad wp30

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