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Document version: 1.1, March 2023
Document related to:
Device firmware: MacR6-Z0-PV_H2.3.0_S011.01_49A
Device hardware: H2.3.0 / H2.3.1
Hardware variant code: Z0_3xx_xxx_xxx
Configuration software (PC): 1.2.36.262(0053)
Configuration software (Android): 1.11.66
GAS PRESSURE DATA LOGGER
MacR6-Z0-P
GAS VOLUME DATA LOGGER
MacR6-Z0-V
Safety
Specification
Technical data
Installation
Configuration
Maintenance
Applications
Schematics
Software
ul. Wspólna 19, Ignatki
16-001 Kleosin, Poland
tel. +48 85 749-70-00
fax +48 85 749-70-14
gas@plummac.com
www.plummac.com
National Waste Database no.: 000009381
PLUM sp. z o.o.
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Table of Contents
Related Manuals for Plum MacR6-Z0-P
Summary of Contents for Plum MacR6-Z0-P
- Page 1 Configuration Maintenance Applications Schematics Software Document version: 1.1, March 2023 PLUM sp. z o.o. Document related to: ul. Wspólna 19, Ignatki Device firmware: MacR6-Z0-PV_H2.3.0_S011.01_49A 16-001 Kleosin, Poland Device hardware: H2.3.0 / H2.3.1 tel. +48 85 749-70-00...
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Page 2: Table Of Contents
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Table of content Introduction and safety rules ....................... 4 1.1. Device description ........................5 1.2. Function principle – general characteristics ..................6 1.3. Definitions ..........................6 1.4. Subsidiary documentation ......................7 Safety ............................... - Page 3 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6.8. MacR6-Z0-V – volume logger installation ..................28 6.8.1. Installation on the ITRON RF1 meter ..................28 6.8.2. Device sealing ........................30 6.9. INT-S3 connection – signals separation out of Ex zone ..............31 Device usage ...........................
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Page 4: Introduction And Safety Rules
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 1. Introduction and safety rules Compliance with all safety information and instructions for use contained in this operating manual is a prerequisite for safe working processes and proper use of the device. Furthermore, the valid guidelines, standards, local accident prevention regulations, and general safety regulations must be complied with for the respective area of application of the device. -
Page 5: Device Description
1.1. Device description MacR6-Z0-P is the device designed to measure the gas pressure from up to two independent measurement channels, which are pressure sensors ended with M12x1,5 or NPT 1/4 thread. Device is designed for Ex Zone 0. Registered data from the device is transmitted to the data collection platform, i.e. PLUM eWebtel using internal wireless transmission module working in technologies NB-IoT, LTE-M, GPRS. -
Page 6: Function Principle - General Characteristics
With dedicated inputs device can measure the pressure or volume – depending on the device variant. Device can store periodical values in its memory. After SIM card is placed device can start connection with programmed platform, i.e. PLUM eWebtel to transmit data with programmed frequency. -
Page 7: Subsidiary Documentation
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 1.4. Subsidiary documentation For full acknowledgement and understanding of the data logger work and maintenance it is necessary to make use of the following documents in some certain steps, which are mentioned in further part of this document. All the mentioned documents are available to obtain from manufacturer on request. -
Page 8: Safety
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 2. Safety 2.1. General safety The device is designed for work in explosive hazardous zones 0, 1, 2, and in the low risk of mechanical impacts environment according to EN-60079-0. It is recommended to install the device in a place where it will not be exposed to impacts, e.g. -
Page 9: Ex Marking And Parameters
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Data logger can be ordered with GSM functionality, such device becomes a radio equipment and fulfills the requirements of the Directive 2014/53/EU of the European Parliament and of the Council of 16 April 2014 on the harmonization of the laws of the Member States relating to the making available on the market of radio equipment and repealing Directive 1999/5/EC (RED). -
Page 10: Technical Data
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 3. Technical data 3.1. General data Housing material Polycarbonate 124x90x40 Dimensions (L x W x H) 124x114x40 (including cable gland and antenna socket) 146x114x40 (including two cable glands and antenna socket) MacR6-Z0-V –... - Page 11 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. GAZMODEM, GAZMODEM2, GAZMODEM3. Transmission protocols Support for TCP, UDP, NTP, HTTP Antenna with 5dBi maximum gain with connector type FME. Formally, the Modem external antenna length of the antenna cable is unlimited, but the usable length of the antenna cable is still determined by cable loss and signal strength at the installation site.
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Page 12: Pressure Measurement
2 – internal antenna connector, a cable inserted through the gland to external antenna 3.2. Pressure measurement Pressure measurement applies only to MacR6-Z0-P devices. It is possible to choose two of following presented pressure sensors in any combination. Maximum permissible errors for measurements of p1 and p2 Measuring ranges: Ambient temperature (-30 ÷... -
Page 13: Inputs
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 3.3. Inputs 3.3.1. Counting inputs Counting inputs apply only to MacR6-Z0-V Device can be equipped with following counting inputs which are determined by parameter DI configuration in DP table: V1 (DI Configuration = 1) – only V1 counter present on DI1 is active, collecting pulses from 1 gas meter on input number 1 V2 (DI Configuration = 16) –... -
Page 14: Outputs
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 3.4. Outputs 3.4.1. Digital outputs Device can be equipped with following outputs which are determined by parameter DO configuration in DP table: Available work modes of outputs: DO1 Normally Closed (DO Configuration = 3) – digital output 1 always on high state, alarm makes it low DO1 Normally Opened (DO Configuration = 7) –... -
Page 15: Wireless Network Transmission
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 3.5.3. Wireless network transmission Device is equipped with inbuilt modem NB-IoT / LTE-M / GPRS (2G) which allows for wireless data transmission to data collection platforms i.e. PLUM eWebtel. Used modem can work in various technologies with one as a main one and second as a backup one in case first one is not accessible. -
Page 16: Types Of Transmitted Data By Network
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Operator Mode Value Description Remarks Automatic choice – device will Operator Code not used connect to any available operator Manual choice – device will connect Operator Code used only to programmed operator Preffered choice –... -
Page 17: Data Transmission - Communication Modes
V1+V2 MacR6-Z0-V For MacR6-Z0-P and Z0-P/2P values are fixed to send always all data about the pressure. When using MacR6-Z0-V it is necessary to determine which data should be sent, as after changing DI Configuration parameter Data Logging Read does not follow. This means – first enable registering i.e. -
Page 18: Time Synchronization
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Then transmission with HTTP headers enabled is presented on schematics. Data protocol = 2 – device has the eWebtel protocol frames enabled, what means data part configured in Report Composition parameter is followed by the eWebtel datagram containing basic information about the device. -
Page 19: Archives And Device Memory Description
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 4. Archives and device memory description 4.1. Archival data with programmable period (registration type R – periodic) Registration period can be programmed in range from 1 to 60 minutes (only whole divisors of 60), set by Registration Period parameter. -
Page 20: Alarms And Events
When device connects to the UpIT! server it downloads the firmware to the buffer. Firmware update process is performed most often at night (MacR6-Z0-P) and / or in the moment of lowest gas consumption (MacR6-Z0-V). Firmware does not appear automatically on the UpIT! platform. This operation is done manually... -
Page 21: Device Labelling And Marking
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 5. Device labelling and marking 5.1. Labels Some important information is imprinted directly on the solid elements of the device housing. The specific, additional information contain the plates below. Common device front:... -
Page 22: Device Installation
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6. Device installation 6.1. Safety rules MacR6-Z0 data logger is the device designed for installation in hazardous explosive zones 0, 1, Antenna socket should be covered by special sleeve attached to the antenna cable. -
Page 23: Devices Dimensions
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6.3. Devices dimensions MacR6-Z0-V appears in version with 2 cable glands – side and bottom. MacR6-Z0-P appears in version with 1 side cable gland, or without cable glands. Bottom part of this device is occupied by pressure sensors. - Page 24 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. External pressure sensor with 1/4” NPT thread...
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Page 25: Sim Card Installation
General safety. Wiring of the device applies only to following actions. Connection of Digital Outputs from the device – MacR6-Z0-V and MacR6-Z0-P Connection of Digital Inputs to the device – MacR6-Z0-V Connection of pulses from Gas Meters to the device if using cable connection – MacR6-Z0-V 6.6.1. -
Page 26: Device Wiring
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6.6.2. Device wiring MacR6-Z0-P has four terminals to connect the Digital Outputs only as the external circuits. These are located on the device mainboard in place. Legend: 1. DO1+ terminal 2. -
Page 27: Macr6-Z0-P - Pressure Logger Installation
6.7.1. Pressure sensor connection Device MacR6-Z0-P equipped with pressure sensor must be installed with keeping following rules to prevent the sensor from damage. Do not tighten the sensor with the pipe pliers as this can cause in permanent damage of the sensor. -
Page 28: Macr6-Z0-V - Volume Logger Installation
6.8. MacR6-Z0-V – volume logger installation Data logger with volume measurement can be installed as well as the MacR6-Z0-P. This installation is dedicated when MacR6-Z0-V is intended for working with the gas meter over cable pulse transmitter. Then refer to the paragraph Błąd! Nie można odnaleźć... - Page 29 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 5. Properly align the cable inside the adapter depending on the type of chosen installation. 6. Place the pulse emitter in position, according to indication on RF-1 totalizer 7. Lock...
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Page 30: Device Sealing
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6.8.2. Device sealing Data logger as a technology device, after a successful installation should be protected against unauthorized access. To do this, it is recommended to use the wire over the dedicated sealing holes in the adapters, what is widely described in paragraph Installation staff is obligated to verify condition of seals after mounting of device. -
Page 31: Int-S3 Connection - Signals Separation Out Of Ex Zone
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 6.9. INT-S3 connection – signals separation out of Ex zone Description: 1. MacR6 does not utilize INT-S3 functionality which is an external power supply for connected device and transmission port separation, as this device does not support external power supply and wired transmission port. -
Page 32: Device Usage
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 7. Device usage 7.1. Battery dividers Once received, data logger can be equipped with the battery dividers which must be removed before use to supply the energy from battery. For the transport purposes battery can be disconnected by the divider. Divider is inserted between + pole of the battery. -
Page 33: Entering Data Into The Device
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 7.2. Entering data into the device Configuration data can be entered into the data logger using Optical Download software from website: Interface and dedicated PC or Android software available from Click here manufacturer’s website. -
Page 34: Device Start Up
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 7.5. Device start up Device can be delivered in turned off state and / or with the battery divider described in 7.1 Battery dividers paragraph. Turned off device has an OFF mark on the display if the battery is inserted. -
Page 35: Display
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 7.7. Display Devices display contains of following information: • Markers for indication type of periodically presented values – (A) • Maintenance icons – (B-K) • Periodically presented value – (L) -
Page 36: Menu Navigation - Service Menu Called With Optobtex
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 7.8. Menu navigation – service menu called with OptoBTEx Data logger has user available-text menu which allows for instant data transmission, checking GSM signal range or performing installation process. Menu is built as a single level, working in loop, switching from one to another until the menu can be turned off without any action. -
Page 37: Device Settings - Configuration Using Pc/Windows Software
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 8. Device settings – Configuration using PC/Windows software This paragraph presents the software designed for configuration and diagnostic of devices. The user- friendly graphic interface allows for basic and extended configuration. It also stores a list of previously connected devices and allows for quick navigation between them. - Page 38 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Basic view over the software interface: 1. Main tabs panel – switching between software functions 2. Function buttons 3. Categories with thematically grouped parameters 4. View of parameters inside the category View consisting of 3 &...
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Page 39: Clock Adjustment
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 8.2. Clock adjustment First setting which is worth mentioning and important from the point of view of device configuration is clock setting done in Clock tab: Clock can be set according to following assumptions: 1. -
Page 40: Measuring Inputs - Macr6-Z0-V
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Settings found in this category are as follows: • Clock operation mode Automatic summer/winter time change – according to the settings in next sub category, device will be automatically changing time from winter to summer and opposite in given time. -
Page 41: Pressure Settings - Macr6-Z0-P
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 8.3.3. Pressure settings – MacR6-Z0-P • Units of pressure – pressure indication on the display. Note: registered pressure is always presented in kPa unit. Different unit can be chosen by eWebtel. -
Page 42: General Network Settings
Address of data server. Data server is the destination server where the archives and readouts from MacR6 shall be delivered to. By default the server is PLUM eWebtel available on address ewebtel.com:88. Change must be done to either IP or domain server with port followed by colon. -
Page 43: Diagnostics
GSM signal strength test – device will check the GSM range without sending any data and just displaying the current value of GSM signal strength for 1 minute on display. Pressure measurement test – valid only for MacR6-Z0-P – when executed, pressure value measured every 1 second is displayed for 1 minute. - Page 44 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. • Mobile network signal strength with its value – these fields represent the quality of the signal, which is defined in range from 0 to 31, where 0 is the worst, 31 the best. How to improve signal level: raise the antenna higher, use longer antenna.
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Page 45: Main Settings
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. • Last section in this category are the service counters. Some of them have natural increment due to device work, such as numbers of connection or their time, modem turnings on number. These counters are also valued when speaking of device diagnostics –... - Page 46 Data to send In this section we can decide which data should be send to the platform. In case of PLUM eWebtel whole set is necessary. Depending on the system, data to send can be turned off, as the system may independently ask for the data.
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Page 47: Advanced Settings
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 8.6. Advanced settings This is the section with rarely used parameters for a typical device configuration. UpIt is the functionality which enables the remote firmware upgrade. Settings are as follows: •... - Page 48 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. LCD display configuration: slider switched to ON makes the corresponding values showed on the display periodically. 8.7. Table view PC software allows also for the full configuration over the raw device parameters table.
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Page 49: Mobile Application Overview
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 9. Mobile application overview Download App: Click here Another device configuration mobile application designed smartphones with Android system. Mobile app allows for device configuration using Optical interface OptoBTEx using Bluetooth communication or interface-free mode using NFC. -
Page 50: Basic And Advanced View
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 9.3. Basic and advanced view App allows for two variants of interface – basic and advanced. In basic one there is possibility to configure only parameters related to gas meter and gas composition. Simple configuration on the object. Advanced view allows for configuration similar to the one available with PC software excluding modem schedules settings and modem full diagnostics. -
Page 51: Registered Data Readout
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 9.5. Table view Mobile app provides similar functionality as desktop configuration tool to review and configure the device using table of parameters with raw numeric values instead of graphic profile. -
Page 52: Alarms Readout
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 9.7. Alarms readout Similar step can be performed when there is a need to download the alarms list from the device by choosing the option Readout of Alarms. Once entered, there are only two choices in here: •... -
Page 53: Device Maintenance
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 10. Device maintenance 10.1. Battery replacement The battery replacement procedure must be carried out in accordance with the instructions given in this chapter. Data logger is the intrinsically safe equipment. The housing of the device should be sealed –... -
Page 54: Device Erasing
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. BATTERY REPLACEMENT PROCEDURE: Detach and open the device by Using strong magnet or OptoBTEx When removing six TORX T10 screws from activate the “r.bAtt" (replace battery) activated the back of the cover. -
Page 55: Diagnostics Data For Technical Staff
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Software erasing using mobile app: Erasing of data is performed by choosing types of data to erase. Once chosen app will ask for the password to perform the operation. Password required for this is a USER password. -
Page 56: Troubleshooting
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Events file contains full list of events happened during device lifetime with the beginning and end date. Also lasting alarms are included in this list. Output file is saved in *.csv file format. - Page 57 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. Battery damage Measure the battery voltage, it should be around 3,6V. If any other, replace the battery. System reads out data too often or Check setting in the system. Typical time of too long –...
- Page 58 MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. No antenna Attach the antenna if missing Low battery When battery is low it may not generate enough energy to launch the modem. Check battery voltage in moment of modem start –...
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Page 59: Alarms List
MacR6-Z0-P / MacR6-Z0-V user manual. Document version: 1.1 from 23.03.2023. 10.5. Alarms list This paragraph contains of full list of alarms with short description of appearing conditions: There are two types of the alarms – lasting and momentary. In lasting alarms, beginning and end date and time is different, according to time when alarm started and ended.
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