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haacon 231776 Operating Manual

Lifting, rolling and loading system
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Operating Manual
(Translation)
Lifting, rolling and loading system
with
Electric drive (optional)
Type 1350.FR
Part-no. 231776
Certified in accordance with DIN EN ISO 9001, Member of the DWT
haacon hebetechnik gmbh
Josef-Haamann-Str. 6
D-97896 Freudenberg/Main
Tel: +49 (0) 93 75/84-0
Fax: +49 (0) 93 75/84-66
e-mail: haacon@haacon.de
Internet: www.haacon.de
094339_e_gb_hrlsys_s
haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466
1

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Summary of Contents for haacon 231776

  • Page 1 Certified in accordance with DIN EN ISO 9001, Member of the DWT haacon hebetechnik gmbh Josef-Haamann-Str. 6 D-97896 Freudenberg/Main Tel: +49 (0) 93 75/84-0 Fax: +49 (0) 93 75/84-66 e-mail: haacon@haacon.de Internet: www.haacon.de 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 2 These operating instructions apply to the type 1350.FR lifting, rolling and loading system and containers with ISO corner fittings on the top and bottom. These operating instructions may only be duplicated for internal use. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 3: Table Of Contents

    30 ft – max. 52 km/h 40 ft – max. 45 km/h – Lash the load over components of the lifting, rolling and loa- ding system. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 4 4. The device with a container must not be made to vibrate by means of crank impulses. 5. The container may only be placed on solid ground by the device. fig. 2-2 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 5: Technical Data

    All the safety signs and operating instruction signs on the device are to be kept clearly legible at all times. Damaged or illegible signs are to be replaced without delay. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 6: General

    12,5 Control 137589 27,6 1,75 Operating device 137587 3,85 26,9 Cable set 137590 59,3 more options 34,5 Mounting winch 209735 Air loading pallet 129900 Packing crate 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 7: Operating Modes

    The ball coupling (9) reaches into the upper receptacle (chapter 5.1) The lower receptacle (1) functions as the counter bearing for the pivotable corner pillar. The entire corner unit is pivotable. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 8 (1) using a loss-proof mounted socket bolt (11) and secured using a clip connecter (26). The dif- ferent pivot positions are pictured in fig 8-3 and in the table aside. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 9: Rack, Rack Extension, Rack Fastener

    (5) is attached to one of the spective receptacle on the pivotable corner pillar (chapter 8.2). squares (4), in order to arrest the crankcase in different positions. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 10: Wheel Unit

    It releases the raster (9) and the brake levers (8) are moved back into their starting position by reverse spring pressure. always engage the hand brake when parking. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 11: Safety Bolt

    The maximum permissible crank torque of 112.5 Nm must not be exceeded. This corresponds to approx. 500 N crank force at an available crank radius of 225 mm. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 12: Adapter

    ISO corner by tightening of the nut (7). The tightening torque re- quired is approx. 55 Nm. This corresponds to a manual force of approx 250 N on the nut (7). fig. 8-14 fig. 8-12 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 13: Tow Bar

    Für pivot point D the same applies as for pivot point C, however with cabin type ATB and without using the second apapter (4). 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 14: Mounting Winch (Optional)

    (NATO Code G-421). most suitable for each ISO corner. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 15: Air Loading Pallet (Optional)

    Insert socket bolts attached to the base frame from the front into the mounting holes, clamp wheel unit on to the drawbar eye and secure socket bolts us- 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 16: Electric Drive Unit (Optional)

    When the load per system remains even, this results in the slip clutch of the affected support slipping instead and therefore counteracts too great a tilt angle. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 17 Tighten the end switch cable (8) via the cable connection (9). z Connect the end switch cable (8) of the top and bottom end switch in the dispenser housing (10). (Chapter 16 „Circuit diagrams“) fig. 8-22 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 18 (2) using four M6 housing via a control cable (2). cylinder screws. The electrical drive is dismantled in the opposite se- quence. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 19: Mounting The Lifting, Rolling And Loading System

    The required tightening torque of 90 Nm is achieved with the torque wrench. z Deinstallation is done with the crank handle only. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 20: Assembly Of Rack Fastener / Rack Extension

    Take crank (4) off again. to the gear. z Deinstallation is done in reverse order. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 21: Installation Of The Wheel Unit

    However, if the container is placed on the floor, the bottom end switch must be „overrun“. (Chapter 10.4 Setting mode operating mode: setting option „CU“) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 22: Lorry Position Of Not Necessary Individual Components

    250 N crank force at an existing crank radius of 225 mm z Tighten lock nut (7) hand-tight in order to secure the anchorage. z Take crank (6) off again. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 23: Remarks Regarding System Assembly And Disassembly

    Corner units stand perpendicular to the sidewall of the cabin. z Turn wheel sets parallel to the sidewall of the cabin and block against rotation. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 24: Rolling Operation

    Do not exceed the maximum lifting height. (–> Pos. 8 and Pos. 10, fig. 8.4) fig. 10-8 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 25: Sloped Ramp' Loading Mode

    The tow bar is located (Chapter 8.13). on the side of the container facing the aircraft. The brakes and the rotation lock are applied on the wheel units. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 26 Steering is performed by two operators (B) using the steering rods on the rear left and right wheel units. fig. 10-17 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 27 Pull the container over the run-up wedges with the on-board winch and stop. The pulling-in rope must not rub against the bend in the ramp (x) during the whole loading process. fig. 10-19 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 28 10-24 z Lash the container in position for transport. No lashing may be attached to components of the lifting, rolling and loading system. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 29: Operating With Electrical Drive Unit

    (forward and back) serves to start the lifting or low- Supports 1, 2 and 3 - end switch not reached ering movement within the selected mode. Support 4 - end switch reached 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 30 2+4) when the end switch is actuated. The following operating Moving the left-hand joystick vertically enables the following modes are selected by moving the left joystick horizontally: information to be selected: 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 31 As a result of this, the lift speed and the overall power consumption of the system will be reduced. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 32: Inspection

    This inspection may be carried out only by people who are authorised by the manufacturer haacon hebetechnik gmbh and who are trained in dealing with this device and its components. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 33: Consumables

    – Brake function under load Only perform inspection, maintenance and repair work on an unloaded hoist. Only allow work on brakes and locks to be performed by qualified specialist personnel. 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 34 NTI 1 0,25 extension Locking bracket (11) A Cleaning NTI 1 0,25 fig 8-4 / 11-2 prior to each use, at least once a year fig 11-2 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 35 A - 0,1 kg NTI 1 apply lubricant Housing Replace the oil, when the gear box B - 1 l NTI 2 is disassembled (approx. 1 litre) fig 11-4 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 36 Output square-end Clean and apply lubricant A - 0,1 kg NTI 1 0,25 fig 8-9 / 11-6 fig 11-6 (left: crank handle / right: locking bolt) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 37 C - 0,1 kg NTI 2 Axial bearing (4) Grease (with grease) C - 0,1 kg NTI 1 0,25 fig 11-8 (left: support plate / right: adapter) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 38 0,25 fig 8-16 / 11-11 fig 11-11 component part inter- maintenance task libricant rating per- term level sons Torque wrench Check torque (90 Nm) without illustration 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 39 Air loading Clean bolts and boreholes and A - 0,5 kg 0,75 plate apply lubricant fig 8-17 without illustration 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 40: Temporary Non-Use And Long-Term Storage

    Please quote the following to order spare parts: Type: – See model plate Serial No.: – See model plate Part No.: – See spare parts drawing 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 41 - pivotable - (129418) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 42 (129426) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 43 Wheel unit (129405) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 44 (129353) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 45 (129371) top receptacle (129401) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 46 (129304) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 47 (129424) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 48 (129445) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 49 (129316), steering rod (129635), bolt (129325), bolt (130518), lowering safety device (216110) tow bar (209733) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 50 Mounting winch (209735) electrical drive unit (215916) 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 51 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

  • Page 52: Circuit Diagrams

    17. cIrcUIt DIagraMs 24 v-version – hM24s2 Circuit diagram 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 53 24 v-version – hM24s2 Boardplan 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...
  • Page 54 Josef-Haamann-Strasse 6 Year of constrution: D-97896 Freudenberg/Main Serial no. Phone +49 (0)9375 84-0 Order no. from spare parts list Fax +49 (0)9375 8466 Quantity required www.haacon.com 094339_e_gb_hrlsys_s haacon hebetechnik gmbh – Phone 09375 - 84-0 – Fax 09375 - 8466...

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