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2024
OPERATOR'S
MANUAL
Xplorer XR 150
This vehicle is not a toy. Never allow anyone under
14 years of age to operate this ATV.
Part #: 085-2831
Effective Date 8/2023

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Summary of Contents for Argo Xplorer XR 150 2024

  • Page 1 2024 OPERATOR’S MANUAL Xplorer XR 150 This vehicle is not a toy. Never allow anyone under 14 years of age to operate this ATV. Part #: 085-2831 Effective Date 8/2023...
  • Page 2 Read this manual before you operate your ARGO ATV. It contains safe operating instructions and warns the user about potential hazards that can result in personal injury. Warnings are identified in the text by the following symbol: WARNING Warning text warns the user about potential hazards that can result in personal injury or death.
  • Page 3 This manual describes the controls, operation and basic maintenance procedures for the ARGO ATV from date of printing. Please take the time to read this manual carefully, for your safety and that of others. By following these instructions, you will ensure extended, trouble free operation of your ATV.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION I - Introduction Introduction ......................1 Getting Acquainted With Your ATV ..............4 SECTION 2 - Safety Information Safety Information ....................7 Warnings ......................12 Hangtags and Warning Labels ................. 21 SECTION 3 - Specifications Specifications ....................25 SECTION 4 - Description and Identification Identification Number Records .................
  • Page 5 No Modifications ....................42 For Off-Road Use Only ..................42 Environment ..................... 42 Weather ......................42 Terrain....................... 43 Night Riding ...................... 43 Paved Surfaces ....................43 Trail Riding ....................... 43 Turning Your ATV ....................44 Leaning, Weight Shift, and Balance ..............44 Wide Turns .......................
  • Page 6 SECTION 7 - Operation Mounting the ATV ..................... 65 Starting the Engine ................... 65 Warming up the Engine ..................66 Braking / Stopping .................... 66 Transmission Ranges ..................67 Parking ......................67 Dismounting the ATV ..................67 SECTION 8 - General Maintenance General Maintenance ..................
  • Page 7 Taillight / Brakelight................... 89 Checking / Adjusting Headlight Aim ..............89 Headlight Aim Adjuster ..................90 Light Bulb Replacment ..................90 Muffler / Spark Arrester ..................90 Noise Regulation ....................92 Troubleshooting ....................93 SECTION 9 - Preparation For Storage Preparation For Storage ...................
  • Page 8: Introduction

    Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from this ATV. Your safety and the safety of all ARGO users is of the greatest concern to us. You will find numerous safety statements in this manual. Please read and follow them carefully.
  • Page 9 Introduction Thank you for choosing this quality ARGO ATV. It has been designed and manufactured to provide you with reliable and enjoyable operation. This Owner’s Manual should be considered a permanent part of your ATV and must remain with the ATV in the event of a resale.
  • Page 10 PLEASE TAKE A FEW MOMENTS TO GET ACQUAINTED WITH YOUR ATV BY READING THIS OWNER’S MANUAL NOTE: The manufacturer DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and material in this manual. Name: ________________________________________ Address: ______________________________________ Telephone: ____________________________________...
  • Page 11: Getting Acquainted With Your Atv

    GETTING ACQUAINTED WITH YOUR ATV This manual will provide you with a good basic understanding of the features and operation of this ATV. This manual includes important safety information. It provides information about special techniques and skills necessary to ride the ATV. It also includes basic maintenance and inspection procedures.
  • Page 12 For a detailed description of the emissions warranty for your ATV, refer to the Emissions Warranty section of this Owner's Manual or visit our website. ARGO WANTS YOU TO BE SATISFIED WITH YOUR NEW ATV. IF YOU DO NOT UNDERSTAND ANY PART OF THIS MANUAL OR ARE NOT...
  • Page 13 NOTES:...
  • Page 14: Safety Information

    Safety Institute at: U.S. - 1-800-887-2887 or Canada - 1-613-739-1535 to find out about a training course nearest you. Visit www.atvsafety.org to register for free ATV safety training. ARGO is offering a $100 incentive for completion of the ASI approved safety training.
  • Page 15 An ATV is NOT a Toy and Can Be Hazardous To Operate • Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces. Shift your weight forward. Never accelerate suddenly. Never go over the top of any hill at a high rate of speed.
  • Page 16 An ATV is NOT a Toy and Can Be Hazardous To Operate IMPORTANT MESSAGE Your safety is very important to ARGO. That is why we urge you to read this message before you operate this ATV. Off-road riding can be fun. However, an ATV is not a toy and it can be hazardous to operate.
  • Page 17 An ATV is NOT a Toy and Can Be Hazardous To Operate Always Supervise Inexperienced Riders Supervision is another important obligation of the owner. Even after riders become skilled off-road riders, it also helps to regularly remind all riders to follow the instructions and warnings in this manual.
  • Page 18 An ATV is NOT a Toy and Can Be Hazardous To Operate Boots/Ankle Protection Choose a boot that protects the largest possible of your leg (preferable up to your knee) and can handle impact of rocks, dirt or branches. Choose a boot that has low heel and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions.
  • Page 19: Warnings

    Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN If children use ATVs that are not recommended for their age, severe injury or death can result. Even though a child may be within the age group for which an ATV is recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident.
  • Page 20 Warnings POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in personal injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 21 Warnings POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
  • Page 22 Warnings POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. POTENTIAL HAZARD Failing to keep hands on handlebars or feet on footrests during operation.
  • Page 23 Warnings POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN This ATV can overturn more easily on steep hills than on level surfaces. HOW TO AVOID THE HAZARD Never operate this ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
  • Page 24 Warnings POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN You may lose control, which could result in an accident. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills. Always check the terrain carefully before you start down any hill.
  • Page 25 Warnings POTENTIAL HAZARD Operating the ATV in deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could result in an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests.
  • Page 26 Warnings POTENTIAL HAZARD Failure to release the parking brake before operating the ATV. WHAT CAN HAPPEN Operating the ATV with the parking brake engaged could cause a change in handling or loss of brakes and cause an accident. HOW TO AVOID THE HAZARD Always release the parking brake before operating the ATV.
  • Page 27 Warnings POTENTIAL HAZARD Operating in areas where you might not be seen by other off-road ATV’s. WHAT CAN HAPPEN You may be in a collision which may result in personal injury. HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV to make you more visible.
  • Page 28: Hangtags And Warning Labels

    The hangtags and labels are considered to be a permanent part of the ATV. If a label becomes hard to read or comes off the vehicle, contact your ARGO ATV dealer for a replacement.
  • Page 29 Hangtags and Warning Labels General Use Hangtag WARNING TRANSITION MODEL Improper ATV use can result in SEVERE INJURY or DEATH. THIS ATV IS FOR RECREATIONAL USE BY YOUNG OPERATORS ALWAYS USE UNDER ADULT SUPERVISION NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS...
  • Page 30 Hangtags and Warning Labels CAUTION BEFORE SHIFTING, YOU MUST COME TO A COMPLETE STOP AND RETURN ENGINE SPEED TO IDLE, OTHERWISE THE TRANSMISSION MAY BE DAMAGED. Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.
  • Page 31 Hangtags and Warning Labels Operation of this ATV by children under the age of increases the risk of severe injury or death. Adult supervision required for children under NEVER permit children under age operate this ATV. Exceeding vehicle’s towing limit could cause an accident.
  • Page 32: Section 3 - Specifications Specifications

    SECTION 3 Specifications Specifications ENGINE AND DRIVE Type Four-Cycle/Air Cooled Bore x Stroke 2.48 x 1.98 in (62 x 49.5 mm) Displacement 149 cc (9.1 cu in.) Cylinder Arrangement Single Compression Ratio 9.7:1 Starting System Electric / Kick Starter Lubrication System Wet sump Ignition System Generator System...
  • Page 33 Specifications MISCELLANEOUS Rims Steel Fuel (Recommended) 87 Octane Regular Unleaded 2.11 Gal. (8.1 L) Gas Tank Capacity (Rated) Reserve: 0.26 Gal (1 L) SAE 5W-30 Engine Oil (Recommended) API Service SJ type or higher Change: 0.95 qt (0.9 L) Engine Oil Capacity Change w/filter: 1.06 qt (1 L) Transmission Oil (Recommended) SAE #90...
  • Page 34: Section 4 - Description And Identification Identification Number Records

    The engine serial number is stamped on the left crankcase. These numbers are required by the dealer to complete any Warranty process. No warranty will be allowed by ARGO if the VIN or ESN has been tampered with in any way.
  • Page 35: Location Of Parts And Controls

    Location of Parts and Controls Left 3/4 View Headlight / Position Light Front Brake Lever Front Cargo Rear Brake Lever Rear Cargo NOTE: The machine you have purchased may differ slightly from those shown in the illustrations of this manual. Right Side View 6.
  • Page 36 Location of Parts and Controls Top View 17. Rear Brake Fluid Reservoir 18. Instrument and Indicators 19. Parking Brake 20. Right Operator Foot Peg 21. Throttle Lever 22. Fuel Fill Cap 23. Ignition Switch / Headlight Switch / Position Light Switch 24.
  • Page 37: Control Functions Ignition Switch

    Control Functions Ignition Switch Functions of the respective switch positions are as follows: “OFF” position: All electrical circuits are switched off. The engine will not start or run. The key can be removed in this position. “ON” position: With the engine stop switch in the “RUN” position, the transmission in the neutral (N) position, and the parking brake engaged, the ignition circuit is complete and the engine can...
  • Page 38 Control Functions 3 - Neutral Indicator The neutral indicator will illuminate when the transmission is in the neutral (N) position and the ignition switch is “ON”. 4 - Reverse Indicator The reverse indicator will illuminate when the transmission is in reverse (R) and the ignition switch is “ON”.
  • Page 39 Control Functions 4. Press the Mode/Adjust button (B). The minute display will start to flash. 5. To set the minute, press the Mode/Adjust button (A) until the desired minute is displayed. 6. To end the adjustment, press the Mode/Adjust button (A) and (B). The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for 10 seconds.
  • Page 40 Control Functions 4 - Odometer / Trip Meter The Odometer shows the total distance traveled in miles or Km. The Trip Meter shows the trip distance traveled in miles or Km. 1. Press and hold Mode / Adjust button (B) for more than 2 seconds to select miles or Km.
  • Page 41: Handlebar Switches

    However, it is recommended to shift into “N” (Neutral) or “P” (Park) before starting the engine. If either indicator light fails to illuminate when the gear select lever is in the neutral or park position, have an ARGO dealer inspect the electrical circuit.
  • Page 42: Kick Starter

    Control Functions Kick Starter The kick starter cranks the engine with the kick starter is operated. CAUTION See starting instructions prior to starting engine (see Starting procedure). (1) - Kick Starter Throttle Lever The throttle lever is operated by the thumb.
  • Page 43: Brakes

    Control Functions NOTE: Your ATV is equipped with an ignition limiter that retards timing when approaching maximum engine RPM. When this RPM limiter is activated, it can be misinterpreted as a high-speed ignition misfire. WARNING POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle. WHAT CAN HAPPEN The throttle cable could be damaged.
  • Page 44: Front Brakes (Right Hand Brake Lever)

    Control Functions WARNING POTENTIAL HAZARD Improper use of the parking brake. WHAT CAN HAPPEN The vehicle could start moving unexpectedly if the parking brake is not applied before starting the vehicle. This could cause loss of control or a collision. The brake could overheat if you ride the vehicle without releasing the parking brake.
  • Page 45: Fuel Valve

    Control Functions Fuel Valve The fuel valve supplies fuel from the fuel tank to the carburetor. The fuel valve has three positions. (1) - Fuel Valve OFF: With the lever and the “ ” mark in this position, fuel will not flow. Always turn the lever to this position when the engine is not running.
  • Page 46: Choke Lever

    Control Functions Choke Lever TStarting a cold engine requires a richer air-fuel mixture. A serarate starter circuit supplies this mixture. Pull “OUT” on the choke lever to activate the choke. Push “IN” on the choke lever to turn off the choke. (A) - Choke On (B) - Choke Off 1 - Full Open Choke...
  • Page 47: Fuses

    CAUTION Always replace a failed fuse with a fuse of the same type and rating. If the new fuse fails after a short period of use, consult an authorized ARGO dealer immediately. Tool Kit A tool kit is provided with your ATV.
  • Page 48: Section 5 - Getting To Know Your Atv

    SECTION 5 Getting to Know Your ATV Getting To Know Your ATV This ATV is for recreation use. This section, riding your ATV, provides general ATV riding instructions for recreational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your ATV requires special skills acquired through practice over a period of time.
  • Page 49: Weight Limits

    Accessories Genuine ARGO accessories have been specifically designed for and tested on this vehicle. Because ARGO cannot test all other accessories, you are personally responsible for properly selecting, installing, and using non- ARGO accessories. 1. Carefully inspect the accessory to make sure it does not block any lights, reduce ground clearance, or limit suspension travel, steering travel, or other controls.
  • Page 50: Terrain

    Getting To Know Your ATV Terrain Always pay close attention to the terrain you’re on, even if it is in an area familiar to you. Do not assume that the landscape you’re used to doesn’t change. Changes to landscape can happen at any time; fences can be constructed and excavations dug in a short period of time.
  • Page 51: Turning Your Atv

    Getting To Know Your ATV Turning Your ATV WARNING Always follow proper procedures for turning as described in this Owner’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions. ATV could go out of control causing a collision or overturn.
  • Page 52: Sharp Turns

    Getting To Know Your ATV Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. Use this riding method for sharp turns: 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing: shift your body weight to the inside of the turn.
  • Page 53: K-Turns

    Getting To Know Your ATV K-Turns Use the K-turn maneuver if you accidentally stall your ATV while riding uphill. Use a K-turn will enable you to point the ATV downhill in a controlled manner and prevent the ATV from rolling back. Use this turning method for K-turns: 1.
  • Page 54: Climbing Uphill

    Getting To Know Your ATV Climbing Uphill WARNING Climbing hills improperly can cause overturns or loss of control. Use proper riding techniques described in this Owner’s Manual. Approximately 20% of ATV accidents that happen while riding on hills and as a result of the ATV rolling or flipping over.
  • Page 55: Riding Downhill

    Getting To Know Your ATV Riding Down Hill WARNING Going down a hill improperly could cause overturns or loss of control. Always follow proper procedures for going down hills as described in this Owner’s Manual. Success in riding downhill depends on how familiar and skilled you are with using your brakes.
  • Page 56: Swerving

    Getting To Know Your ATV Swerving Swerving is an emergency maneuver required to avoid an obstacle, but is similar to a quick turn. Swerving differs as a quick turn involves slight acceleration during the turn. Do not accelerate if you swerve to maintain better control of your ATV. If you are in a situation where you feel you must swerve, use this riding method: 1.
  • Page 57: Crossing Through Shallow Water

    Getting To Know Your ATV To clear a single-track (only one tire contacts the obstacle) hazards, follow the same guidelines, except: 1. Use the ATVs momentum to clear the obstacle. 2. Do not pull up on the handlebar. 3. Do not apply any throttle. Crossing Through Shallow Water WARNING Operating this vehicle through deep or fast flowing water can lead to loss of control...
  • Page 58: Sliding Or Skidding

    Getting To Know Your ATV Sliding and Skidding WARNING Skidding or sliding improperly may cause you to lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. Care should be used when riding on loose or slippery surfaces since the ATV may slide.
  • Page 59: Braking

    Getting To Know Your ATV 3. If the brakes are frozen, move the ATV to a warm location to thaw out the brakes. WARNING For your personal safety, do not attempt to free frozen brakes by pouring warm water on the brakes. NOTE: After the brakes have thawed, dry them by compressing the brake lever several times while riding slowly.
  • Page 60: Parking

    Getting To Know Your ATV Parking Parking requires following the previous rules of braking; then: 1. When the ATV comes to a complete stop, shift ATV into the neutral “N” position. 2. Stop the engine using the engine stop switch located on the handlebar. 3.
  • Page 61: Trailering And Towing

    WARNING Never use the cargo racks as a towing or trailering point. Your ARGO ATV is equipped with a frame-mounted trailer hitch. A proper size ball as specified by the trailer manufacturer must be purchased separately. When loading a trailer properly, two items are critical.
  • Page 62: Transporting Your Atv

    Getting To Know Your ATV Transporting Your ATV When transporting your ATV, ARGO recommends to set the ATV in its normal operating position (level, on all four wheels) and use the following procedure: 1. Engage the parking brake and place the transmission in forward gear.
  • Page 63: What To Do If

    Getting To Know Your ATV WHAT TO DO IF This section is designed to be a reference guide only. Be sure to read each section on riding techniques completely. WHAT TO DO..If your ATV doesn't turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again.
  • Page 64: Section 6 - Before You Ride Engine Break-In

    ATV to arrange for and pay for this initial service. Because of the technical ability and resources available at an authorized ARGO dealer, it is best to take your ATV to the dealer for service rather than attempting to perform this initial service yourself.
  • Page 65: Pre-Operation Checklist

    Operation - Before You Ride Before operating this ATV, check the following points: ITEM ROUTINE • Check fuel level in fuel tank and add recommended fuel if Fuel necessary. • Check fuel line for leakage. Correct if necessary. • Check oil level in engine and add recommended oil to Engine Oil specified level if necessary.
  • Page 66: Front And Rear Brakes

    Always check the brakes at the start of every ride. Do not ride the ATV if you find any problem with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by an authorized ARGO dealer. Fuel Fill the fuel tank when necessary and make sure there is sufficient gasoline in the tank.
  • Page 67: Drive Select Lever

    Operation - Before You Ride WARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to spill fuel, especially on the engine or exhaust pipe.
  • Page 68: Engine Oil

    SAE 5W-30. Ambient temperature should determine the correct weight of oil. See the viscosity chart or consult an authorized ARGO dealer for guidance. CAUTION Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled “Energy Conserving”) contain anti-friction additives which will cause starter clutch slipping, resulting in reduced component life and poor engine performance.
  • Page 69: Chain

    Fittings and Fasteners Always check chassis fittings and fasteners to ensure they are tight and secure. Take the ATV to an authorized ARGO dealer or refer to the Service Manual for correct torque specifications. Lights Check the headlight, taillight and brakelight to ensure they are in proper operating condition.
  • Page 70: Tire Wear Limit

    WHAT CAN HAPPEN Loss of control, increasing the risk of an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, contact an authorized ARGO dealer.
  • Page 71 NOTES:...
  • Page 72: Section 7 - Operation

    “N” (Neutral) position. When the select lever is in neutral, the neutral indicator light should be illuminated. If the indicator light fails to illuminate when the gear select lever is in the neutral position, have an ARGO dealer inspect the vehicle.
  • Page 73: Warming Up The Engine

    Operation 5. Use the choke lever in reference to the below: Full Choke: Cold engine start - ambient temperature below 40⁰F (5⁰C). Half Choke: Cold engine start - ambient temperature 30⁰ - 90⁰F (0⁰ - 30⁰C) Choke Off: - Cold engine start - ambient temperature above 80⁰F (25⁰C) 6.
  • Page 74: Transmission Ranges

    Operation WARNING Use only ARGO approved brake fluid. Never substitute or mix different types or grades of brake fluid, as unexpected loss of braking ability can result. Check the ATVs brake fluid level and pad wear before each use. The loss of braking ability can result in severe injury or even death.
  • Page 75 NOTES:...
  • Page 76: General Maintenance

    You may choose any qualified repair shop or person to maintain, replace, or repair emission control devices and systems with original or equivalent replacement parts. However, warranty, recall and all other services paid for by ARGO must be performed at an authorized ARGO service center which will complete repairs in a reasonable amount of time.
  • Page 77: Maintenance Schedule

    Maintenance Schedule Initial Every Every Item 100 miles/150 Km 600 miles/1000 Km 1200 miles/2000 Km 1 month 6 months 12 months Engine oil *Oil strainer Transmission oil Air filter element (for engine and *V-belt compartment) *Carburetor *Cylinder head cover breather system Spark plug *Fuel line...
  • Page 78: Engine Oil - Inspection

    General Maintenance Engine Oil Level Inspection NOTE: The ATV should be parked on level ground, with the engine key switch in the “OFF” position. 1. Remove the oil level stick (1) and wipe it off with a clean cloth. 2. Insert the oil level stick into the filler hole without screwing it in.
  • Page 79: Engine Oil Replacement

    General Maintenance 5. Clean the oil strainer with solvent. 6. Inspect the O-ring for any visible damage. Replace if necessary. 7. Reinstall the O-ring, oil strainer, compression ring and drain plug. Tighten the drain plug to 10.6 ft lb (14.7 N-m). 8.
  • Page 80: Transmission Oil Replacement

    General Maintenance 6. Fill the engine with recommended oil and install the oil filler cap. Periodic Change: 0.95 qt. (0.9 L) Total: 1.06 qt. (1 L) 7. Warm up the engine for several minutes at idle. Check for oil leaks. NOTE: Dispose of the used oil in an environmentally proper way.
  • Page 81: Spark Plug

    Consult an authorized ARGO dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling (a buildup of carbon and unburned fuel on the spark plug) make sure you thoroughly warm up your ATVs engine before riding.
  • Page 82: Air Filter

    General Maintenance Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power, gas economy and to prevent premature engine wear. If you use your ATV under normal conditions, service the filter at the intervals specified. If you ride it in dusty, wet, or muddy conditions, inspect and service the filter more frequently.
  • Page 83: Air Cleaner Housing Drain Tube

    General Maintenance Air Cleaner Housing Drain Tube It is recommended to occasionally drain any fluid that has accumulated in your ATVs air cleaner housing. If deposits can be seen in the drain tube, the tube must be cleanered before starting the vehicle. To clean the drain tube: 1.
  • Page 84: Throttle Lever Adjustment

    If the indicator reaches the wear limit line (2), take the vehicle to an authorized ARGO dealer to have the brake shoes replaced as a set. Rear Brake Pads Inspection A wear indicator (1) is provided on each rear brake (2).
  • Page 85: Brake Fluid

    If the brake lever travel becomes excessive and the brake pads are not worn beyond the recommended limit, the brake system must be bled. See your authorized ARGO dealer. Brake Lever Free Play Adjustment The front brake lever free play (A) should be adjusted to 0.4 - 0.8 in...
  • Page 86: Brake Lever Lubrication

    It is advisable to lubricate the inner cables and the cable ends using a high quality chain and cable lubricant or SAE 10W-40 motor oil. If the cables do not operate smoothly, the cables may need to be replaced. See an authorized ARGO dealer. Drive Chain Slack Inspection Inspect the drive chain while all tires are on the ground.
  • Page 87: Drive Chain Slack Adjustment

    General Maintenance Drive Chain Slack Adjustment 1. Loosen the upper and lower axle holding bolts (1). 2. Turn the adjustment nut (2), to decrease or increase the chain slack. 3. Tighten the upper and lower axle holding bolts to 48 ft lb (70 N-m). CAUTION Keep the chain slack within the specified limit.
  • Page 88: Draining The V-Belt Cover

    6. Inspect the bushings for free play by turning the steering knuckle from side to side and up and down. 7. If the bushing has excessive free play, contact an authorized ARGO dealer for service. 8. Install the wheel. 9. Install the wheel nuts and tighten the wheel nuts in a criss-cross pattern to 32 ft lb (45 N-m).
  • Page 89: Tie Rod Boots

    8. If boot damage is present or tie rod end free play is excessive, contact an authorized ARGO dealer for service. 9. Install the wheel. 10. Install the wheel nuts and tighten the wheel nuts in a criss-cross pattern to 32 ft lb (45 N-m).
  • Page 90: Wheel Installation

    Tires WARNING Always use the size and type of tires specified for your ARGO ATV. Refer to the specifications chart in this manual for tire-related information and always maintain proper tire inflation pressure.
  • Page 91: Battery

    NOTE: You can perform your own battery maintenance if you are qualified to do so. If you do not feel qualified, take your ATV to an authorized ARGO dealer for battery service. As with all other periodic maintenance, you are responsible for any charges associated with these services.
  • Page 92 General Maintenance WARNING Any time service is performed on a battery, the following must be observed: keep sparks, open flame, cigarettes, or any other flame away. Always wear safety glasses. Protect skin and clothing when handling a battery. When servicing a battery in an enclosed space, keep the area well-ventilated.
  • Page 93: Charging / Maintenenace Charging

    7. Once the battery has reached full charge, unplug the charger from the 110-volt electrical outlet. NOTE: If, after charging, the battery does not perform to operator expectations, bring the battery to an authorized ARGO dealer for further troubleshooting. Battery Removal 1.
  • Page 94: Jump Starting

    Compress the locking tabs on either side of the fuse cover and lift it out. CAUTION Always replace a failed fuse with a fuse of the same type and rating. If the new fuse fails after a short period of use, consult an authorized ARGO dealer immediately. WARNING POTENTIAL HAZARD Using an improper fuse.
  • Page 95: Headlight

    General Maintenance Headlight NOTE: The LED headlights are fragile and must be replaced as an assembly. HANDLE WITH CARE. To replace the headlight, use the following procedure: 1. Ensure the ignition switch is in the “OFF” position. 2. Disconnect the wiring connector from the back of the headlight.
  • Page 96: Taillight / Brakelight

    General Maintenance Taillight / Brakelight To replace the taillight / brakelight bulb, use the following procedure: 1. Ensure the key switch is in the “OFF” position. 2. Rotate the socket counter-clockwise to remove the assembly from the housing. 3. To remove the bulb from the socket, gently push in and rotate the bulb counter-clockwise.
  • Page 97: Headlight Aim Adjuster

    General Maintenance Headlamp Aim Adjuster To raise or lower the headlight beam, turn the adjustment screw “IN” to raise the beam or “OUT” to lower the beam. Light Bulb Replacement The wattage rating of each bulb is listed below. When replacing a burned out bulb, always use the same wattage rating.
  • Page 98 General Maintenance 2. Remove the tail pipe (1) by pulling it out of the muffler. 3. Tap the tail pipe lightly. Using a suitable wire brush, clean any carbon deposits from the spark arrester (2) portion of the tail pipe taking care to not damage the screen.
  • Page 99: Noise Regulation

    General Maintenance NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 100: Troubleshooting

    Troubleshooting Engine doesn’t turn over Possible Cause Solution Failed fuse Replace the fuse Low battery voltage Recharge battery to 12.5 VDC Loose battery connections Check all connections and ignition Loose solenoid connections Check all connections and ignition Engine turns over but fails to start Possible Cause Solution Out of fuel...
  • Page 101 Troubleshooting Possible Cause Solution Possible lean mixture fuel cause Low or contaminated fuel Add or change fuel, clean fuel system Low octane fuel Replace with recommended fuel Possible rich mixture fuel cause Fuel is very high octane Replace with lower octane fuel Engine stops or loses power Possible Cause Solution...
  • Page 102: Section 9 - Preparation For Storage

    SECTION 9 Preparation For Storage CAUTION Prior to storing your ATV, it must be properly serviced to prevent rusting and component deterioration. Cleaning the Vehicle Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1.
  • Page 103 Storage Short Term Always store your ATV in a cool, dry place and if necessary, protect it against dust with a porous cover. WARNING Storing the ATV in a poorly ventilated room or covering it with a tarp while it is still wet, will allow water and humidity to seep in and cause rust.
  • Page 104: Section 10 - Warranty

    The warranty is validated upon examination of said parts by ARGO or an authorized ARGO dealer. ARGO reserves the right to inspect such parts at its factory for final determination if warranty should apply. ARGO will repair or replace, at its option (including any related labor charges), any parts that are found to be warrantable in material or workmanship.
  • Page 105 If a warrantable condition appears to exist, the dealer will repair or replace, at ARGO’s option, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged.
  • Page 106: Emissions Warranty

    EPA EMISSIONS CONTROL SYSTEM WARRANTY: LIMITED WARRANTIES EMISSION CONTROL SYSTEMS: ARGO warrants to the owner of any 2024 and subsequent model year ATV that the ATV is designed, built and equipped to conform at the time of sale with all applicable...
  • Page 107 Emissions Warranty Coverage: This warranty begins on the date the ATV is delivered to the first purchaser, or the date it is first used as a demonstrator, lease, or company ATV, whichever comes first and continues for the time and mileage listed below: Time: 30 months OR Mileage: 5,000 kilometers (3,100 miles) whichever comes first.
  • Page 108: Maintenance Record

    Maintenance Record...

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