IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly ..............32-39 IZA 2120-HZ and ZA 2120-HZ Amplifier PCB Assembly ............40-46 FreeSpace IZA 2120-HZ and ZA 2120-HZ LED & Output PCB Assembly ........46 IZA 2120-HZ DSP PCB Assembly ....................47-55 IZA 2120-HZ Front PCB Assembly ....................
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. WARRANTY The Bose FreeSpace Integrated Zone Amplifier and Zone Amplifier are covered by a 5-year limited warranty.
IZA/ZA 2120-HZ/LZ chassis are full width. ® Of the four chassis, two have internal DSP with switch selections for Bose Professional speakers (Hi-Z Master and Lo-Z Master) as well as a paging input along with 2 channels of amplifier output.
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Product Information FreeSpace IZA 2120-HZ ® Product Description Applications For background/foreground music and paging applications, Bose ® • Designed for a wide range of applications, FreeSpace ® including: experience when using FreeSpace ® loudspeakers. Optimized for • Retail stores • Restaurants and bars Loudspeaker EQ to enrich audio quality, Opti-voice ®...
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PAGE INPUT GAIN – Allows for 0 dB to +50 dB of gain control of PAGE INPUT signal. setting. Use this setting for loudspeakers that are not Bose or that do not require EQ. The HPF is set at 55 Hz.
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Product Information FreeSpace IZA 2120-HZ ® AC Current Draw and Thermal Dissipation Information IZA 2120-HZ, AC Current Draw and Thermal Dissipation Thermal Dissipation, Max Load Configuration Total Audio 120VAC 60Hz. 230VAC 50Hz. Test Signal & Power Level (Both IZA channels driven) Output, W Line Current, A Line Current, A...
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Product Information FreeSpace ZA 2120-HZ ® Product Description The Bose FreeSpace ® ® front-end Bose products such as FreeSpace ® and ControlSpace engineered sound processors. ® Key Features • optimized for 70/100V high-impedance applications. • Dual remotes support optional volume adjustment for independent, or combined, zone control which eliminates the need for bulky, •...
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Product Information FreeSpace ZA 2120-HZ ® Power Rating 2 x 120 W @ 70/100V Audio Performance Frequency Response 55 Hz - 20 kHz (+0/–3 dB, @ 1 W reference 1 kHz) THD+N ≤ 0.3 % (at rated power) Channel Separation (Crosstalk) ≤ –58 dBu (below rated power, 1 kHz) Dynamic Range 88 dB Audio Inputs...
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ZONE 1+2. 70V/100V – The output can be set to 70V or 100V. MUTE – Contact closure connection that upon trigger (short) will mute all outputs. REMOTE – Input connectors for the Bose volume control user interface accessory (PC 041966). ®...
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Product Information FreeSpace ZA 2120-HZ ® AC Current Draw and Thermal Dissipation Information Thermal Dissipation, Max Load Configuration Total Audio 120VAC 60Hz. 230VAC 50Hz. Test Signal & Power Level (Both IZA channels driven) Output, W Line Current, A Line Current, A Watts BTU/hr.
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Product Information FreeSpace IZA 2120-LZ ® Product Description Applications For background/foreground music and paging applications, Bose ® • Designed for a wide range of applications, FreeSpace ® audio including: experience when using FreeSpace loudspeakers. Optimized for ® • Retail stores •...
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EQ – Provides loudspeaker equalization presets: Flat, DS 16, DS 40, DS 100 and RMU105. Use the Flat setting for loudspeakers that are not Bose or that do not require EQ. PAGE INPUT THRESHOLD – Adjusts the level at which the VOX PAGE INPUT signal causes other inputs to be lowered.
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Product Information FreeSpace IZA 2120-LZ ® AC Current Draw and Thermal Dissipation Information Thermal Dissipation, Max Load Configuration Total Audio 120VAC 60Hz. 230VAC 50Hz. Test Signal & Power Level (Both IZA channels driven) Output, W Line Current, A Line Current, A Watts BTU/hr.
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Product Information FreeSpace ZA 2120-LZ ® Product Description The Bose ® FreeSpace ® front-end Bose products such as FreeSpace ® and ControlSpace ® engineered sound processors. Key Features • optimized for low-impedance applications. • Remote option for volume control eliminates the need for bulky, •...
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Product Information FreeSpace ZA 2120-LZ ® Power Rating 2 x 120 W @ 4 Ω, 2 x 60 W @ 8 Ω Audio Performance Frequency Response 20 Hz - 20 kHz (+0/–3 dB, @ 1 W reference 1 kHz) THD+N ≤...
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The OFF position disables the feature. OUTPUT – The output can be set to STEREO or MONO. MUTE – Contact closure connection that upon trigger (short) will mute all outputs. REMOTE – Input connector for the Bose ® volume control user interface accessory (PC 041966).
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Product Information FreeSpace ZA 2120-LZ ® AC Current Draw and Thermal Dissipation Information Thermal Dissipation, Max Load Configuration Total Audio 120VAC 60Hz. 230VAC 50Hz. Test Signal & Power Level (Both IZA channels driven) Output, W Line Current, A Line Current, A Watts BTU/hr.
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices: • Perform work at an electrically grounded work station. • Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.
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PACKAGING PART LIST IZA 2120-HZ and IZA 2120-LZ Amplifiers (refer to Figure 1) Item Description Part Number Qty. Note Number PE FOAM, REAR, 508X107X56 740151-001S CARTON, LINE CORD/ACCESSORIES 753016-001S PLUG, 4P, GREEN (PAGE INPUT) PLUG, 4P, BLACK (REMOTES) IZA 2120-HZ IZA 2120-LZ PLUG, 2P, BLACK (MUTE) PLUG, 2P, GREEN (OUTPUTS)
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PACKAGING PART LIST ZA 2120-HZ and ZA 2120-LZ Systems (refer to Figure 2) Item Description Part Number Qty. Note Number PE FOAM, REAR, 508X107X56 740151-001S RCA CABLE 351448-0010 ZIP LOCK BAG PLUG, 2P, GREEN (OUTPUTS) PLUG, 2P, BLACK (REMOTES AND MUTE) ZA 2120-HZ ZA 2120-LZ PLUG, 5P (INPUT)
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MAIN PART LIST IZA 2120-HZ and IZA 2120-LZ Amplifiers (refer to Figure 3) Item Description Part Number Qty. Note Number TOP COVER (with foam) 719961-031S SCREW, M3x5, MACHINE, FLAT-CS PCB ASSY, REAR PANEL OUTPUT, SVCE 729597-001S BRASS TUBE, M3x6.3 PCB ASSY, USB, SERV 729593-001S PCB ASSY, REAR, MASTER HI-Z, SVCE 729421-001S...
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MAIN PART LIST IZA 2120-HZ and IZA 2120-LZ Amplifiers (refer to Figure x) Item Description Part Number Qty. Note Number ASSY, CABLE, GROUND INLET 753371-001S ASSY, HARNESS, DSP TO AMP 753370-001S ASSY, HARNESS, DSP TO PS 753369-001S ASSY, HARNESS, IEC TO SWITCH 753367-001S ASSY, HARNESS, PS TO AMP 753368-001S...
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MAIN PART LIST ZA 2120-HZ and ZA 2120-LZ Amplifiers (refer to Figure 4) Item Description Part Number Qty. Note Number TOP COVER ASSY, SVCE 719961-031S (INCLUDES INSULATING SHEET) SCREW, MACHINE, M3x5, FLAT-CS PCB ASSY, REAR PANEL OUTPUT, HI-Z, SVCE 729597-001S BRASS TUBE, M3x18 PCB ASSY, REAR, AMPO HI-Z, SVCE 729421-003S...
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PART OF ITEM 1 Figure 4. ZA 2120-HZ and ZA 2120-LZ Amplifiers Exploded View...
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Figure 5. IZA 2120-HZ Chassis View AC INPUT J716 Rear Panel board Output board J700 J710 J401 J400 J202 J204 DSP board Amplifier board Power Supply board J404 J201 J406 J403 J405 J203 J902 LED board Front Panel board POWER SWITCH J950 J900 Figure 6.
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Figure 7. ZA 2120-HZ Chassis View AC INPUT Rear Panel board Output board J701 J402 J404 J403 J710 J202 J204 Amplifier board Power Supply board J201 J203 LED board POWER SWITCH J950 Figure 8. ZA 2120-HZ Wiring Diagram...
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Figure 9. IZA 2120-LZ Chassis View AC INPUT J716 Rear Panel board Output board J700 J710 J401 J400 J202 J204 DSP board Amplifier board Power Supply board J404 J201 J406 J403 J405 J203 J902 LED board Front Panel board POWER SWITCH J950 J900 Figure 10.
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Figure 11. ZA 2120-LZ Chassis View AC INPUT Rear Panel board Output board J404 J701 J402 J403 J710 J202 J204 Amplifier board Power Supply board J201 J203 LED board POWER SWITCH J950 Figure 12. ZA 2120-LZ Wiring Diagram...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Resistors Reference Description Vendor Part Note Designator Number R200 RMG, 1/16W, 0R, 1%, 0603 4723-000A R202 RMG, 1/16W, 2.2K, 1%, 0603/1608 4723-222A R203 RMG, 1/16W, 3K, 1%, 0603 4723-302A R204 RMG, 1/16W, 4.7K, 1%, 0603/1608...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Resistors (continued) Reference Description Vendor Part Note Designator Number R270 RMG, 1/16W, 100R, 1%, 0603 4723-101A R271 RMG, 1/16W, 100R, 1%, 0603 4723-101A R272 RMG, 1/16W, 100K, 1%, 0603 4723-104AR R273 RMG, 1/16W, 100K, 1%, 0603...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Resistors (continued) Reference Description Vendor Part Note Designator Number R359 RMG, 1/16W, 1K, 1%, 0603/1608 4723-102A R360 RMG, 1/16W, 1K, 1%, 0603/1608 4723-102A R361 RMG, 1/16W, 1K, 1%, 0603/1608 4723-102A R362 RMG, 1/16W, 47K, 1%, 0603...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Capacitors (continued) Reference Description Vendor Part Note Designator Number C254 CC, 1000V, 2200P, 10%, 1206, X7R 150N-222KCF C255 CC, 1000V, 2200P, 10%, 1206, X7R 150N-222KCF C256 CC, 50V, 1500pF, 10%, 0805, 1.2x2.0 150F-152KBD C257 CM, 400V, 0.47U, 5%RB, 16X16, X7,...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Capacitors (continued) Reference Description Vendor Part Note Designator Number C307 CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC C308 CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC C310 CER2, 1206, X7R, 50V, 100N, PM10, R 150F-104KCF C311 CER2, 1206, X7R, 50V, 100N, PM10, R...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Diodes (continued) Reference Description Vendor Part Note Designator Number D205 DIODE, ULTRAFAST, 600V, 16A, ER1606CT, RL, 4800-6CT0 PANJIT D206 DIODE, ULTRAFAST, 600V, 16A, ER1606CT, RL, 4800-6CT0 PANJIT D207 DIODE, SCHOTTKY, 40V, 2A, SK24, SMB, SM, 480S-K240...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Transistors (continued) Reference Description Vendor Part Note Designator Number Q213 TR, 3904, HFE, 100-300, SM 4860-0640 Q214 TR, MMBTA92, PNP, SOT23, KEC 4860-5360 Q215 TR, NPN, 2SC2655Y, HFE, 40, TO-92MOD, RLT 4856-55Y0 Q216 TR, MMBTA42-7-F, NPN, SMD, SOT23...
ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ SMPS PCB Assembly Miscellaneous (continued) Reference Description Vendor Part Note Designator Number SCREW SCREW, M3X10, W/S&F, WASHER, (BLK) 2900-3010 SCREW, M3 SCREW, MACHINE, PAN, M3X8, CROSS- 2900-3008 RECESS, BZ SILICON INSULATN-SHEET, SIL-PAD, 800, 18X13 3101-0611 T200...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ Amplifier PCB Assembly Resistors Reference Description Vendor Part Note Designator Number RMG, 1/16W, 10K, 1%, 0603 4723-103AR RMG, 1/16W, 10K, 1%, 0603 4723-103AR RMG, 1/16W, 30K, 1%, 0603/1608 4723-303A RMG, 1/16W, 330K, 5%, 0603/1608 4723-334J RMG, 1/16W, 330K, 5%, 0603/1608 4723-334J...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ Amplifier PCB Assembly Resistors (continued) Reference Description Vendor Part Note Designator Number RMG, 1/16W, 7.5K, 1%, 0603/1608 4723-912A RMG, 1/16W, 7.5K, 1%, 0603/1608 4723-912A RMG, 1/16W, 7.5K, 1%, 0603/1608 4723-912A RMG, 1/16W, 7.5K, 1%, 0603/1608 4723-912A RMG, 1/16W, 10K, 1%, 0603...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ Amplifier PCB Assembly Capacitors Reference Description Vendor Part Note Designator Number CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC CC, 50V, 0.1uF, 10%, 0603, X7R 150F-104KAC...
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ELECTRICAL PART LIST FreeSpace ® IZA 2120-HZ and ZA 2120-HZ Amplifier PCB Assembly Capacitors (continued) Reference Description Vendor Part Note Designator Number CM, 400V, 0.1U, 5%, RB, 17.5X11X5 153T-104J7U CM, 400V, 0.1U, 5%, RB, 17.5X11X5 153T-104J7U CM, 400V, 0.1U, 5%, RB, 17.5X11X5 153T-104J7U CM, 400V, 0.1U, 5%, RB, 17.5X11X5 153T-104J7U...
DISASSEMBLY PROCEDURES Note: The IZA 2120-HZ, IZA 2120-LZ, ZA 2120- HZ and ZA 2120-LZ all share a similar design. As a result, the disassembly procedures are similar for all four models. Any differences in disassembly are detailed in the following procedures.
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DISASSEMBLY PROCEDURES 4. DSP PCB Removal 7. Front Panel PCB Removal (IZA 2120-HZ and IZA 2120-LZ units only) (IZA 2120-HZ and IZA 2120-LZ units only) 4.1 Perform procedure 1. 7.1 Perform procedures 1, 2 and 4. 4.2 Unplug the ribbon cables at J400, J401, 7.2 Unplug the ribbon cable at J902.
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DISASSEMBLY PROCEDURES 8.3B Remove the ten screws that secure 11. Fan Removal the rear panel jacks to the chassis. Lift out the PCB assembly. 11.1 Perform procedure 1. IMPORTANT NOTE: Do not remove the screws located on the inside of the chassis 11.2 Unplug the fan wiring harness from the that are on the PCB assembly itself.
• Audio Precision ATS-1 or equivalent • Audio Precision AUX-0025 digital filter or equivalent ® • Remote Volume control with A/B Select User Interface (Bose PC 041967) • 2- 4 ohm, 250 Watt load resistors Test Setup: • Bass and Treble control, set at 12:00 o’clock position.
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TEST PROCEDURES 2.2 Change the input frequency to 40Hz. Verify that the output level is -1dBr +/- 1. 2.3 Change the input frequency to 18kHz. Verify that the output level is -1dBr +/- 1. 2.4 Turn off the signal generator output. Measure the noise level with a 20kHZ filter and A-weighting.
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TEST PROCEDURES 3.3 Rotate the Treble control fully CCW (counter-clockwise). Verify that the output level is -5 dBr, +/- 1.5. 3.4 Rotate the Treble control fully CW (clockwise). Verify that the output level is +5dBr, +/- 1.5dBr. 3.5 Apply a -30dBV, 100Hz sine wave to the input A RCA jacks. Adjust the Input A gain rear panel control to allow a 1W output level.
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Return all dip switches to the default positions. 8. Remote Control Test ® 8.1 Connect a volume control with A/B Select User Interface (Bose PC 041967) to the Remote Control input jack located on the rear panel. Set the A/B Select dip switch to the REMOTE position.
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TEST PROCEDURES 8.4 Remove the audio inputs. Move the A/B Select dip switch to the FRONT position. Re-apply the audio inputs. Verify that the remote control is now inactive and that the controls on the amplifier chassis are now working again. 9.
• Audio Precision AUX-0025 digital filter or equivalent ® • Remote Volume control with A/B Select User Interface (Bose PC 041967) • 2 - 42 ohm (for 70V units) or 83 ohm (for 100V units), 250 Watt load resistors Test Setup: •...
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TEST PROCEDURES 1.10 Verify that the output level is 120W from both channels and that the THD+N is <0.3%. 2. Frequency Response and Output Noise Tests 2.1 Set the front panel Input A / Input B switch to Input A. Apply a -30dBV, 1kHZ sine wave to the input A RCA jacks.
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TEST PROCEDURES 3. Tone Control Frequency Response Tests 3.1 Set the front panel Treble and Bass controls to the 12 o’clock position. Set the front panel Input A / Input B switch to Input A. 3.2 Apply a -30dBV, 7kHz sine wave to the input A RCA jacks. Adjust the Input A gain rear panel control to allow a 1W output level.
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TEST PROCEDURES 100V Output Mode with 83 Ohm Loads 6. Input Sensitivity and THD+N Tests • On the rear panel, set the 70V / 100V switch to 100V 6.1 Set the front panel Input A / Input B switch to Input A. Apply a -10dBV +/- 2dBV, 1kHz sine wave to the input A RCA input jacks.
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Return all dip switches to the default positions. 11. Remote Control Test ® 11.1 Connect a volume control with A/B Select User Interface (Bose PC 041967) to the Remote Control input jack located on the rear panel. Set the A/B Select dip switch to the REMOTE position.
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TEST PROCEDURES 11.4 Remove the audio inputs. Move the A/B Select dip switch to the FRONT position. Re-apply the audio inputs. Verify that the remote control is now inactive and that the controls on the amplifier chassis are now working again. 12.
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• Audio Precision ATS-1 or equivalent • Audio Precision AUX-0025 digital filter or equivalent ® • Bose Volume Control User Interface (PC 041966) • 2- 4 ohm, 250 Watt load resistors Test Setup • Output mode set to stereo, unless otherwise specified.
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5.3 Apply a +14.8dBV +/- 2.5dBV, 1kHz sine wave to the RCA input jacks. 5.4 Verify that the Output Signal / Clip LED on the front panel is lit RED. 6. Remote Control Test 6.1 Connect a volume control with A/B Select User Interface (Bose ® PC 041967) to the Remote Control input jack located on the rear panel.
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TEST PROCEDURES 13. Auto Standby Test 13.1 Set the Auto Standby dip switch to the ON position. Turn the power switch ON. 13.2 With no input signal applied, verify that the amplifier goes into standby mode after twenty minutes. When the unit is in standby mode, the Power LED will be blinking blue. It is lit solid blue when the unit is in operate mode.
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Audio Precision ATS-1 or equivalent • Audio Precision AUX-0025 digital filter or equivalent ® • Bose Volume Control User Interface (PC 041966) • 2 - 42 ohm (for 70V units) or 83 ohm (for 100V units), 250 Watt load resistors Test Setup •...
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TEST PROCEDURES 4. Input Signal Clip Level Test 4.1 Apply a -36dBV +/- 3.5dBV, 1kHz sine wave to the RCA input jacks. 4.2 Verify that the Input Signal / Clip LED on the front panel is lit GREEN. 4.3 Apply a +10dBV +/- 2dBV, 1kHz sine wave to the RCA input jacks. 4.4 Verify that the Input Signal / Clip LED on the front panel is lit RED.
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5.4 Verify that the Output Signal / Clip LED on the front panel is lit RED. 6. Remote Control Test ® 6.1 Connect a Bose Volume Control User Interface (PC 041966) to the Remote Control input jack located on the rear panel. Set the Remote 1 control switch on the rear panel to Zone 1+2.
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TEST PROCEDURES Hi-Pot Test THIS IS A MANDATORY TEST Note: If an the unit under test requires disassembly as part of the repair, it MUST be Hi-Pot tested before being returned to the customer to ensure that there is no potential shock hazard. This test requires a Hi-Pot tester with a ground bond attachment to perform this test.
This update procedure uses a Trek update program for the IZA amplifier family. Step 1: Download the Trek updater pro- gram from the IZA/ZA 2120-HZ/LZ product page on the Bose Service web site at http:// intranet.bose.com/tsg or http:// serviceops.bose.com. Install the program by double-clicking on the Trek V1.0.exe file.
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SOFTWARE UPDATE PROCEDURES Step 5: When the update is complete, click the“OK” button. Step 6: The amplifier will reset itself. Step 7: The installation is complete when the Trek program gets back to the connected screen. The user can now unplug the USB cable and the IZA 2120 is ready to use.
SERVICE MANUAL REVISION HISTORY Date Revision Description of Change Change Driven Pages Level Affected 10/15 Document released at revision 00. Service manual release 7/16 - Packing and Main parts list changes Updates 22-26 - Test procedure changes 107-123...
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SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE Bose Corporation The Mountain Framingham Massachusetts USA 01701 719782 P/N: -SM Rev. 01, 7/2016 (P) http://serviceops.bose.com...
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