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HealthyAir HA-CMSC-G3 Manual

Ceiling-mount source capture system
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HealthyAir® Ceiling-Mount Source
Capture System®
Air Purification & Local Exhaust
Ventilation System
Model: HA-CMSC-G3
Healthy Air Inc.
The Source For Source Capture®
800-259-2535
www.HealthyAir.com

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Summary of Contents for HealthyAir HA-CMSC-G3

  • Page 1 HealthyAir® Ceiling-Mount Source Capture System® Air Purification & Local Exhaust Ventilation System Model: HA-CMSC-G3 Healthy Air Inc. The Source For Source Capture® 800-259-2535 www.HealthyAir.com...

  • Page 2: Table Of Contents

    Source Capture System® Model: HA-CMSC-G3 Table of Contents HealthyAir® HA-SERIES-1219 Filters Important Safety Instructions Technical Specifications Packaging Reference Component Reference 7-14, 24-29 Installation Instructions: HA-CMSC-G3-3 15-23, 24-29 Installation Instructions: HA-CMSC-G3-4 Electrical Wiring Instructions Electrical Wiring Schematic Operation Guidelines 32-33 Filter Replacement 34-38...

  • Page 3: Healthyair® Ha-Series-1219 Filters

    HealthyAir® Ceiling Mount Source Capture System® Model: HA-CMSC-G3 Recirculating Ventilation Outside Ventilation (Air Purification System) (Local Exhaust System) Replacement Filters: HA-SERIES-1219-CM The Source For Source Capture® 800-259-2535 Healthy Air Inc. www.HealthyAir.com...

  • Page 4: Important Safety Instructions

    WARNING Cut power to the unit before servicing or replacing filters. Failure to do so could result in serious personal injury and death. I. Important Safety Instructions Read the Owner's Manual and Important Safety Instructions carefully. Failure to follow these instructions could cause a malfunction of the filter or unsatisfactory performance.

  • Page 5: Technical Specifications

    II. Technical Specifications Visit www.HealthyAir.com and select Specifications from the menu bar to download detailed Specification Sheet, with complete product dimensions and air flow rate information. HA-CMSC-G3 Model Number (Note letters following Generation "GX" specify color & extraction hose options)

  • Page 6: Packaging Reference

    Ceiling Mount Source Capture Air Purification System, model ® ® HA-CMSC-G3-3-WS/WD, is packaged in two (2) boxes as follows: Note, in cases when multiple units are ordered, or customized orders are placed, the secondary items may be packed in additional boxes. Box 1: •...
  • Page 7 The HealthyAir Ceiling Mount Source Capture Air Purification System, model ® ® HA-CMSC-G3-4-W, is packaged in three (3) boxes as follows: Box 1: • (1) Air Purification Unit w/ (3) Series 1219-CM Filters, (4) Eye Bolts, (1) Remote Control, (1) Manual Box 2: •...

  • Page 8: Component Reference

    IV. Component Reference 1. Thumb Screw 12. Eye Bolt 2. Face Plate 13. Capacitor 3. Pre-Filter 14. HV PCB 4. eGrid 15. PCB Board ® 5. eHEPA Filter 16. Wiring Box ® 6. Activated Carbon Filter 17. Safety Switch 7. Fan Coil 18.

  • Page 9: Installation Instructions: Ha-Cmsc-G3-3

    V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.1 Install Eye Bolts 5.1.1 Carefully place the unit face down, as shown in Fig. 1. 5.1.2 Screw the four (4) Eye Bolts into the respective rivet nuts, located at the four corners of the Bottom Plate.
  • Page 10 5.2.2 Depending on the type of building structure, and whether the ceiling has I-Beam or concrete construction, follow the appropriate protocol for proper installation and support of the unit. 5.3 Mount to I-Beam Ceiling Structure Using Fig. 2 as a guide, install the HealthyAir Ceiling Mount Source Capture ® ®...
  • Page 11 V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.4 Mount to Concrete Ceiling Structure Using Fig. 3 as a guide, install the HealthyAir Ceiling Mount Source Capture ® ® Air Purification System in accordance with all applicable building and mechanical codes. Concrete Ceiling Expansion Tube M6 Expansion Screw &...
  • Page 12 V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.5 Install Inlet Tube The Face Plate of the unit has two (2) 4” Ø Inlet Ports. One of the Inlets Ports may be sealed with an Inlet Port Cover Plate, while the other is uncovered.
  • Page 13 V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.5 Install Inlet Tube 5.5.3 With the Inlet Tube positioned near, and aligned with, the Inlet Port, pass the LED Cable Socket though the Inlet Tube. 5.5.4 The flange of the Inlet Tube has a three-hole cutout pattern, as shown in Fig.
  • Page 14 V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.6 Install Flex Hose The Flex Hose is constructed of interlocking bands that enable its length and shape to be adjusted. Note that, the Flex Hose will unravel if it is lengthened or bent past its tolerance point. The diameter of the Flex Hose can be also adjusted by rotating sections of the hose counterclockwise.
  • Page 15 V. Installation Instructions HA-CMSC-G3-3-WS/WD 5.6 Install Flex Hose Screw Hole LED Cable (Option) Screw Hole Thumb Screw Flex Hose Fig. (7) –Installing Flex Hose on Inlet Tube...
  • Page 16 5.7 Install LED Lighting (Optional Feature) Note that, the LED Lighting system is an optional feature. To add this feature visit www.HealthyAir.com and contact Healthy Air Inc. 5.7.1 Mount the LED Light Bulb on the Grill, by inserting the lip of the bulb into the 4-piece cylinder located in the center of the Grill.

  • Page 17: Installation Instructions: Ha-Cmsc-G3-4

    V. Installation Instructions HA-CMSC-G3-4-W 5.8 Install Eye Bolts 5.8.1 Carefully place the unit face down, as shown in Fig. 9. 5.8.2 Screw the four (4) Eye Bolts into the respective rivet nuts, located at the four corners of the Bottom Plate.
  • Page 18 5.9.2 Depending on the type of building structure, whether the ceiling has an I-Beam or concrete construction, follow the appropriate protocol for proper installation and support of the unit. 5.10 Mount Unit to I-Beam Ceiling Structure Using Fig. 10 as a guide, install the HealthyAir Ceiling Mount Source Capture ® ®...
  • Page 19 V. Installation Instructions HA-CMSC-G3-4-WS 5.11 Mount Unit to Concrete Ceiling Structure Using Fig. 11 as a guide, install the HealthyAir Ceiling Mount Source Capture ® ® Air Purification System in accordance with all applicable building and mechanical codes. Concrete Ceiling...
  • Page 20 V. Installation Instructions HA-CMSC-G3-4-W 5.12 Assemble Inlet Tube and Gooseneck Note that, the Inlet Tube and Gooseneck are typically shipped preassembled. If that is the case, the following two sections may be bypassed, and the installation process will continue at Section 5.14. However, if these items need to be assembled, or reassembled at any point, then proceed as follows: 5.12.1 Install the 3.5”...
  • Page 21 V. Installation Instructions HA-CMSC-G3-4-W 5.13 Assemble Inlet Tube and Flex Hose The Flex Hose is constructed of interlocking bands that enable its length and shape to be adjusted. Note that, the Flex Hose will unravel if it is lengthened or bent past its tolerance point.
  • Page 22 V. Installation Instructions HA-CMSC-G3-4-W 5.14 Install Hood and Handle Note that, there are two (2) holes on each side of the Flex Hose that are used to install the Handle and Hood Assembly, as shown in Fig. 14. 5.14.1 Unscrew and remove the four (4) Thumb Screws from the Hood, as shown in Fig.
  • Page 23 V. Installation Instructions HA-CMSC-G3-4-W 5.15 Configure and Prepare Face Plate The Face Plate of the unit has two (2) 4” Ø Inlet Ports. One of the Inlets Ports is uncovered, while the other is sealed with an Inlet Port Cover Plate. Note that, either Inlet Port can be used depending on the preferred arrangement.
  • Page 24 V. Installation Instructions HA-CMSC-G3-4-W 5.16 Install Extraction Hose Assembly 5.16.1 Pass the LED Cable through the entire length of the Flex Hose, such that the LED Cable Plug comes out of the end of the Flex Hose, as shown in Fig. 16.
  • Page 25 V. Installation Instructions HA-CMSC-G3-4-W Fig. (18) – Fully Assembled Unit...
  • Page 26 V. Installation Instructions HA-CMSC-G3-3-WS/WD & HA-CMSC-G3-4-W 5.17 Outside Vent Application The HealthyAir Ceiling Mount Source Capture Air Purification Outside Vent ® ® System, model HA-CMSC-G2-OV, is designed to enable filtered air to be discharged from the facility via exhaust ducting.
  • Page 27 V. Installation Instructions HA-CMSC-G3-3-WS/WD & HA-CMSC-G3-4-W 5.18 Outside Vent Application 5.17.3 Install the HealthyAir Ceiling Mount Source Capture Air Purification ® ® Outside Vent System in accordance with the instructions provided in Sections 5.1-5.4 herein. 5.17.4 Connect a universal 4’’x10” to 6” Ø Transition (not supplied) to the Outside Vent Outlet Port and ensure that the junction is secure.
  • Page 28 Face Plate. Conversely, the HealthyAir Ceiling Mount Source Capture Air Purification ® Outside Vent System can be converted to a HealthyAir Ceiling Mount Source ® Capture Air Purification Recirculating Vent System by removing Outlet Vent Cover Plates from the back of the Face Plate.
  • Page 29 V. Installation Instructions 5.19 Converting Recirculating Vent to Outside Vent (Optional) Thumb Screw Recirculating Vent Face Plate Fig. (22) – Opening Face Plate 5.18.4 Locate and remove the eight (8) Hex Nuts that are preinstalled on the back of the Face Plate, as shown in Fig. 23. Outlet Vent Threaded Studs w/ Hex Nuts...
  • Page 30 V. Installation Instructions 5.19 Converting Recirculating Unit to Outside Vent (Optional) 5.18.5 Locate the two (2) Outlet Vent Cover Plates, shown in Fig. 24. Outlet Vent Cover Plate Hex Nut Fig. (24) –Outlet Vent Cover Plates 5.18.6 Install the Outlet Vent Cover Plates one the Face Plate Outlet Vents, as shown in Figs.
  • Page 31 V. Installation Instructions 5.19 Converting Recirculating Unit to Outside Vent (Optional) 5.18.7 Reinstall the eight (8) Hex Nuts to secure the Outlet Vent Cover Plates on the Face Plate. 5.18.8 Close the Face Plate and reinstall the two (2) Thumb Screws, as shown in Fig.

  • Page 32: Electrical Wiring Instructions

    VI. Electrical Wiring Instructions Note: The HealthyAir Ceiling Mount Source Capture Air Purification system ® ® must be hard wired when recess mounted. All wiring must comply with applicable electrical codes and ordinances. 6.1 Hard Wire 120V AC, 60 Hz 6.1.1 Install a 15 Amp external circuit breaker to bring power to the unit.

  • Page 33: Electrical Wiring Schematic

    VII. Electrical Wiring Schematic Fig. (28) – Electrical Wiring Schematic...

  • Page 34: Operation Guidelines

    VIII. Operation Guidelines 8.1 Power Supply and Activation The input power to the unit should include an external circuit breaker with a minimum 15 Amp current rating. 8.1.1 Provide power to the unit by turning the circuit breaker to the ON position.
  • Page 35 Active indicator light is off, while the eHEPA button is on, it signals that the eGrid is malfunctioning and the unit requires service. • LIGHT button, on the Control Panel and Remote Control, is inactive. Note that, LED lighting is an optional feature on HealthyAir Ceiling ® Mount Source Capture Air Purification Systems.

  • Page 36: Filter Replacement

    IX. Filter Replacement 9.1 Replacement Filters The HealthyAir Ceiling Mount Source Capture Air Purification System ® ® (HA-CMSC-G3) utilizes theHA-SERIES-1219-CM or HA-SERIES-1219 Replacement Filters, as follows: • ® HealthyAir Pre-Filter Model No. HA-PF-1219 • ® ® HealthyAir eHEPA Filter Model No. HA-EH-1219 •...
  • Page 37 IX. Filter Replacement 9.2 Filter Change Hinge Thumb Screws Face Plate Fig. (30) – Opening Face Plate to Access Filters 9.2.3 Unscrew and remove the four (4) Thumb Screws, which secure the Filter Housing, as shown in Fig. 31. 9.2.4 Gently pull the Filter Housing straight down, to access the filters. The Filter Housing slides down a track comprised of four rods.
  • Page 38 Filter Housing Thumb Screws Fig. (31) –Lowering Filter Housing to Access Filters 9.2.6 Install a new set of HealthyAir Series 1219 Replacement Filters into ® the Filter Housing, as follows and as shown in Fig. 32: • Insert the HealthyAir Pre-Filter: HA-PF-1219 ®...
  • Page 39 IX. Filter Replacement 9.2 Filter Change 9.2.7 Push the Filter Housing up to reinsert it within the unit. While holding the Filter Housing in place, screw in the four (4) Thumb Screws to secure it the housing to the body of the unit. 9.2.8 Swing the Face Plate back up, so that it is flush and properly aligned with the body of the unit and secure the Face Plate by screwing in the (2) Thumb Screws.
  • Page 40 IX. Filter Replacement 9.3 Reset Filter Change Indicator Light Once the filters have been replaced and the unit is turned on, the Filter Change indicator light may continue to flash. To reset the filter change timer and deactivate the flashing light, go through the following reset procedure: 9.3.1 Turn the unit Power On.

  • Page 41: Maintenance

    X. Maintenance Caution: The HV Contact Spring may store a slight charge even after the unit is powered off. Avoid direct contact with the HV Contact Spring after the filters have been removed from the Filter Housing. ® 10.1 Clean Pre-Filter and eHEPA Filter To extend the effective life of the Pre-Filter and eHEPA Filter, remove the...

  • Page 42: Basic Service And Troubleshooting

    XI. Basic Service and Troubleshooting The Basic Service Guide should cover most performance issues. If you continue to experience issues after referring to this list, please contact Healthy Air Inc. 11.1 Air Purification System is Inoperable If the unit fails to power on, the issue may be the result of one of the following causes.
  • Page 43 XI. Basic Service and Troubleshooting 11.3 Air Purification System Power is On but Fan Inoperable If the unit powers on but the fan fails to operate, the issue may be the result of a faulty motor or board and will require service by the manufacturer or a professionally licensed electrician.
  • Page 44 XI. Basic Service and Troubleshooting 11.5 Filter Change Indicator Light Flashing If the unit is properly functioning and the Filter Change indicator light is flashing, the default filter change timer has expired, and the filter should be replaced. Possible Cause Solution Filter change cycle timer expired Replace filter and reset timer...
  • Page 45 XI. Basic Service and Troubleshooting 11.7 Flex Hose Fails to Remain in Position If the Flex Hose assembly fails to remain in position, the issue may be the result of one of the following causes or may require replacement parts. Possible Cause Solution Flex Hose rigidity reduced...
  • Page 46 XI. Basic Service and Troubleshooting 11.9 LED Light Fails to Turn On If the LED Light fails to turn on, the issue may be the result of one of the following causes and may require replacement parts. Possible Cause Solution LED Cable is not connected Reconnect LED Cable LED Mount is faulty...

  • Page 47: 1-Yeart Limited Warranty Product

    Healthy Air Inc. only makes this 1-Year Limited Warranty ("Limited Warranty") to the original retail purchaser who submits the enclosed Warranty Registration Card within 15 days of purchase by email to Orders@HealthyAir.com. This Limited Warranty applies only to the repair or replacement of any manufactured or supplied part of this product which, upon inspection by Healthy Air Inc.

  • Page 48: Registration Form

    Orders@HealthyAir.com. Note that, the Model Number and Serial Number are written on the sticker located at the bottom of the side panel of the unit. Please contact us at (800) 259-2535 or visit www.HealthyAir.com for Customer Service and Orders. Name:...

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