HealthyAir Source Capture HA-SCE-G2 Manual

HealthyAir Source Capture HA-SCE-G2 Manual

Fan-filter exhauster

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Source Capture
®
Fan-Filter Exhauster
HA-SCE-G2
Distributed by Aerovex Systems, Inc.
1-800-288-2023
www.aerovexsystems.com

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Summary of Contents for HealthyAir Source Capture HA-SCE-G2

  • Page 1 Source Capture ® Fan-Filter Exhauster HA-SCE-G2 Distributed by Aerovex Systems, Inc. 1-800-288-2023 www.aerovexsystems.com...
  • Page 2: Table Of Contents

    Table of Contents HealthyAir® Model Numbers – Unit & Filter Important Safety Instructions Technical Specifications Packaging Reference Unpacking Notice Component Reference Assembly Instructions - Outside Ventilation Assembly Instructions – Recirculating Ventilation 11-16 Assembly Instructions – Inlet Ports/Hose/LED 17-18 Operation Guidelines...
  • Page 3: Healthyair® Model Numbers - Unit & Filter

    HealthyAir ® Source Capture ® Fan-Filter Exhauster HA-SCE-G2 Recirculating Ventilation Outside Ventilation Filter Model No. HA-IFM-1111 www.aerovexsystems.com...
  • Page 4: Important Safety Instructions

    It is advised that a surge protector device with a minimum rating of 1,000 Joules is used to protect the HealthyAir ® unit from damage by AC power transients or lightening surges.
  • Page 5: Technical Specifications

    II. Technical Specifications Model Number HA-SCE-G2-W/B/G Rated Voltage 120V/60HZ Power Consumption 200W Weight 40 lbs. (18 kg) Base Dimensions 14x12x24 in. (350×310×615 mm) Hose Length 48 in (122 cm) (Standard) Air Flow Total 470 cfm (800 m Air Flow/Inlet (Avg.) 118 cfm (200 m Sound Level 54 dB...
  • Page 6: Packaging Reference

    III. Packaging Reference The Source Capture Fan-Filter Exhauster is shipped in two (2) cartons, as ® follows: Carton 1: (1) Fan-Filter Exhauster Unit, (1) Fan-Filter Module, (4) Wheel Casters, (2) Inlet Flange, (1) Outlet Flange, (1) Acoustic Mat, (1) Remote Control, (1) Power Cord, (1) Screwdriver Carton 2: (2-4) Extraction Hose w/ Hood, (2-4) LED Grille + LED Cable + LED Bulb (Optional), (1-2) Inlet Tube (Optional)
  • Page 7: Unpacking Notice

    IV. Unpacking Notice NOTICE Before operating the machine, do the following: 1. Open the Access Door (Refer to Section 7.2) 2. Remove the Integrated Filter Module (HA-FFM-1111) 3. Remove the plastic wrapping from the filter! 4. Re-install the Integrated Filter Module 5.
  • Page 8: Component Reference

    IV. Component Reference 21. LED Cable Plug (Option) 1. Outer Frame 11. Fan-Filter Module 22. LED Cable Socket 2. Acoustic Mat 12.Inlet Port 23. Top Cover 13. Safety Switch 3. Blower/Motor 24. Control Panel Display 4. Metal Screen 14. Capacitor 25.
  • Page 9: Assembly Instructions - Outside Ventilation

    Base Blank-Off Plate Fig. (1) –Outside Ventilation Configuration The HealthyAir® HA-SCE-G2 unit has two Outside Vent Outlet Ports, one located on the back panel, and one located on the side panel, as shown in Fig. 2. Each Outlet Port is equipped with an Outlet Port Cover Plate.
  • Page 10 V. Assembly Instructions 5.1 Outside Ventilation Configuration Outside Vent Outside Vent Outlet Port w/ Outlet Port w/ Cover Plate Cover Plate (Back Panel) (Side Panel) Fig. (2) – Outside Vent Outlet Ports 5.1.1 Remove the (16) Mounting Screws that are preinstalled on the Base Plate.
  • Page 11 V. Assembly Instructions 5.1 Outside Ventilation Configuration 5.1.5 Determine which Outlet Port (back panel or side panel) will be used for connection to exhaust ducting, and then remove the Outlet Port Cover Plate to open the Outlet Port. 5.1.6 Install the Outlet Flange on the Outlet Port, as shown in Fig.3. 5.1.7 Connect a 5’’...
  • Page 12: Assembly Instructions - Recirculating Ventilation

    V. Assembly Instructions 5.2 Recirculating Ventilation Configuration When the unit is setup for Recirculating Ventilation, particles are collected by the unit and filtered air is discharged from the bottom of the unit and recirculated within the facility. 5.2.1 Place the unit on its side on a flat surface, as shown in Fig. 4. 5.2.2 Locate the four (4) Caster Wheels and the screwdriver that are provided in Carton 1.
  • Page 13: Assembly Instructions - Inlet Ports/Hose/Led

    V. Assembly Instructions 5.3 Inlet Port Configuration The HA-SCE-G2 unit has a total of (4) Inlet Ports, with (2) Inlet Ports located on the top, (1) Inlet Port located on the left side, and (1) Inlet Port located on the right side of the unit, as shown in Fig. 5. The unit comes with (2) Inlet Flange installed on the top port and (2) Inlet Port Cover Plate installed on the left and right side port, respectively, as shown in Fig.
  • Page 14 V. Assembly Instructions 5.3 Inlet Port Configuration Depending on the number of workstations that are being served by the unit, (2-4) Inlet Ports may be utilized. In some cases, use of the Inlet Ports on the side of the unit may be preferred and the unit can be reconfigured accordingly.
  • Page 15 V. Assembly Instructions 5.3 Inlet Port Configuration To utilize (3-4) Inlet Ports, additional Inlet Flange or Inlet Tube are required. These components are optional add-ons and may be ordered by contacting us. 5.3.5 To make use of the (3-4) Inlet Ports, remove the Inlet Port Cover Plate, shown in Fig.
  • Page 16 V. Assembly Instructions 5.4 Extraction Hose Installation The Extraction Hose is semi self-supporting and constructed of interlocking bands that enable its length and shape to be adjusted. Note that, the Extraction Hose will unravel if it is lengthened or bent past its tolerance point.
  • Page 17 V. Assembly Instructions 5.4 Extraction Hose Installation 5.4.2 If the side ports are being used, install the Extraction Hose on the unit by sliding the end of the Extraction Hose into the Inlet Flange, as shown in Fig. 9 and Fig. 10. If the diameter of the Extraction Hose needs to be increased, twist the end of the hose counterclockwise.
  • Page 18 V. Assembly Instructions 5.5 Install LED Lighting (Optional) Note that, the LED Lighting system is an optional feature. To add this feature after the initial purchase contact us to order. 5.5.1 Mount the LED Light Bulb on the Grille, by inserting the lip of the bulb into the 4-piece cylinder located in the center of the Grille.
  • Page 19: Operation Guidelines

    VI. Operation Guidelines 6.1 Source Capture System Positioning Place the Source Capture Fan-Filter Exhauster in the desired location and adjust the Extraction Hose to position the Hood approximately 6”-12” from the source of the particulate and fume generation. If the unit is configured for recirculating ventilation, place the Acoustic Mat below the unit to dampen the sound.
  • Page 20 VI. Operation Guidelines 6.3 Source Capture System Controls TIMER • To set the timer manually, press the TIMER button once for every hour you wish to run the machine (i.e. press TIMER once for 1-hour of run time, press TIMER twice for 2-hours of run time, press TIMER three times for 3-hours of run time, and press TIMER four times for 4-hours of run time).
  • Page 21: Filter Replacement

    The Source Capture Fan-Filter Exhauster (HA-SCE-G2) utilizes the HealthyAir® replacement filter model HA-FFM-1111. Note that, only manufacturer supplied HealthyAir® Replacement Filters are compatible with the unit. No other filters are to be used with this unit, and the improper use of non-manufacturer supplied filters will void any potential warranty claim.
  • Page 22 VII. Filter Replacement 7.2 Filter Change 7.2.3 Remove the used filter. 7.2.4 Install a new HA-FFM-1111 Filter into the Filter Compartment, as shown in Fig. 14. 7.2.5 Reinstall the Access Door, ensuring that the Access Door is properly inserted back into its track. Once the Access Door is properly aligned and set in place, secure it by screwing in the Thumb Screws.
  • Page 23 VII. Filter Replacement 7.3 Filter Change Indicator Light Reset Once the filter has been replaced and the unit is powered on, the Filter Change indicator light may continue to flash. To reset the filter change timer and deactivate the flashing light, go through the following reset procedure: 7.3.1 Unplug the Power Cord from the Power Socket, wait a couple seconds and plug the Power Cord back into the Power Socket.
  • Page 24: Maintenance

    VIII. Maintenance Caution: The HV Contact Spring may store a slight charge even after the unit is powered off. Avoid direct contact with the HV Contact Spring. 8.1 Cleaning Filter Compartment Visually inspect the interior of the Filter Compartment when the filter is removed from the unit during the filter replacement process.
  • Page 25: Basic Service And Troubleshooting

    IX. Basic Service and Troubleshooting The Basic Service Guide should cover most performance issues. If you continue to experience issues after referring to this list, please contact Healthy Air Inc. 9.1 System is Inoperable If the unit fails to power on, the issue may be the result of one of the following causes.
  • Page 26 IX. Basic Service and Troubleshooting 9.3 System Power is On but Fan is Inoperable If the unit powers on but the fan fails to operate, the issue may be the result of a faulty motor and will require service by the manufacturer or a professionally licensed electrician.
  • Page 27 IX. Basic Service and Troubleshooting 9.5 Extraction Hose Fails to Remain in Position If the Extraction Hose assembly fails to remain in position, the issue may be the result of one of the following causes or may require replacement parts. Possible Cause Solution Hose rigidity reduced...
  • Page 28 IX. Basic Service and Troubleshooting 9.7 LED Light Fails to Turn On If the LED Light fails to turn on, the issue may be the result of one of the following causes and may require replacement parts. Possible Cause Solution LED Cable is not connected Reconnect LED Cable LED Mount is faulty...
  • Page 29 IX. Basic Service and Troubleshooting 9.9 Reduced Airflow/Reduced Dust Collection Efficiency If the fan/motor is properly functioning, but the unit exhibits reduced airflow and/or reduced particulate collection efficiency, the issue may be the result of one of the following causes and may require filter replacement. Possible Cause Solution Filter is fully loaded...
  • Page 30: Electrical Wiring Schematic

    X. Electrical Wiring Schematic Fig. (17) – Electrical Wiring Schematic...
  • Page 31: 1-Yeart Limited Warranty

    Healthy Air Inc. 1-Year Warranty Healthy Air Inc. only makes this 1-Year Warranty ("Warranty") to the original retail purchaser who submits the enclosed Warranty Registration Card within 10 days of purchase by email to info@aerovexsystems.com This Warranty applies only to the repair or replacement of any manufactured or supplied part of this product which, upon inspection by Healthy Air Inc.
  • Page 32: Product Registration Form

    Healthy Air Inc. 1-Year Warranty Product Registration Form Please complete the Product Registration Form and submit it to Healthy Air Inc. within ten (10) days of the original purchase, to validate 1-Year Limited Warranty. Submit the completed form via email by sending a scanned image or photograph to Info@aerovexsystems.com.

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