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HealthyAir Source Capture HA-SCP-G4 Manual

Recirculating ventilation outside ventilation
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Source Capture
Air Purification System
HA-SCP-G4
Recirculating Ventilation
Outside Ventilation
IMC Ventilation Code
Compliant Technology
Aerovex Systems Inc.
800-288-2023
www.aerovexsystems.com

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Summary of Contents for HealthyAir Source Capture HA-SCP-G4

  • Page 1 ® Source Capture Air Purification System HA-SCP-G4 Recirculating Ventilation Outside Ventilation IMC Ventilation Code Compliant Technology Aerovex Systems Inc. 800-288-2023 www.aerovexsystems.com...

  • Page 2: Table Of Contents

    Table of Contents HealthyAir® HA-IFM-1111 Filter Important Safety Instructions Technical Characteristics Packaging Reference Packing Notice Component Reference 7-14 Assembly Instructions 15-16 Operation Guidelines 17-19 Filter Replacement Maintenance 21-25 Basic Service and Troubleshooting Electrical Wiring Schematic 1-Yeart Limited Warranty Product Registration Form HealthyAir®...

  • Page 3: Healthyair® Ha-Ifm-1111 Filter

    ® HealthyAir Model HA-SCP-G4 ® Source Capture Air Purification System Recirculating Ventilation Outside Ventilation System System with ® HealthyAir HA-IFM-1111 Filter www.aerovexsystems.com...

  • Page 4: Important Safety Instructions

    WARNING Unplug the power cord before servicing or replacing filters. Failure to do so could result in serious personal injury and death. I. Important Safety Instructions Read the Owner's Manual and Important Safety Instructions carefully. Failure to follow these instructions could cause a malfunction of the filter or unsatisfactory performance.

  • Page 5: Technical Characteristics

    II. Technical Characteristics Visit www.HealthyAir.com and select Specifications from the menu bar to download detailed Specification Sheet, with complete product dimensions and air flow rate information. Model Number HA-SCP-G4-W/B/G Rated Voltage 120V/60HZ Power Consumption 200W Weight 37 lbs. (17 kg) Base Dimensions 14x12x24 in.

  • Page 6: Packaging Reference

    III. Packaging Reference ® The Source Capture Air Purification System is shipped in two (2) cartons, as follows: ® Carton 1: (1) Source Capture Air Purification Unit w/ (1) Integrated Filter Module, (4) Wheel Casters, (1) Acoustic Mat, (1) Remote Control, (1) Power Cord, (1) Screwdriver, (1) Manual Carton 2: (1/2) Flex Hose + Hood, (1/2) Hose Clamp, (1/2) Grill + LED Cable + LED Bulb (Optional), (1) Outside Vent Adapter Kit –...

  • Page 7: Packing Notice

    IV. Packaging Notice NOTICE Before operating the machine, do the following: 1. Open the Access Door (Refer to Section 8.2) 2. Remove the Integrated Filter Module (HA-IFM-1111) 3. Remove the plastic wrapping from the filter! 4. Re-install the Integrated Filter Module 5.

  • Page 8: Component Reference

    V. Component Reference 24. LED Grill (Optional) 1. Outer Frame 13. eGrid 25. LED Cable Plug (Optional) 2. Acoustic Mat 14. Silicon Seal 26. LED Cable Socket 3. Blower/Motor 15. Pre-Filter 27. Inlet Tube 4. Metal Screen 16. HV PCB 28.

  • Page 9: Assembly Instructions

    VI. Assembly Instructions 6.1 Install Caster Wheels The following procedure is for Recirculating Ventilation use of the unit, whereby purified air is vented through the Base Plate and reintroduced into the facility. For Outside Ventilation application, in which purified air is vented out of the facility, skip Section 6.1 and refer to installation instructions in Section 6.4.
  • Page 10 VI. Assembly Instructions 6.2 Install LED Lighting (Optional) Note that, the LED Lighting system is an optional feature. To add this feature, visit www.aerovexsystems.com If LED Lighting was not purchased, skip section and proceed to Section 6.3. 6.2.1 Mount the LED Light Bulb on the Grill, by inserting the lip of the bulb into the 4-piece cylinder located in the center of the Grill.
  • Page 11 VI. Assembly Instructions 6.3 Install Flex Hose The Flex Hose is constructed of interlocking bands that enable its length and shape to be adjusted. Note that, the Flex Hose will unravel if it is lengthened or bent past its tolerance point. The diameter of the Flex Hose can be also adjusted by 10% by rotating sections of the hose counterclockwise.
  • Page 12 VI. Assembly Instructions 6.4 Install Pop-Up Source Capture Vent (Optional) Visit www.HealthyAir.com to download the manual with complete installation ® “Pop-Up” Vent. instructions for the HealthyAir® Source Capture ® Source Capture® “Pop-Up” Vent provides an alternative to the The HealthyAir use of extraction arms for source capture at the point of chemical application.
  • Page 13 VI. Assembly Instructions 6.4 Install Pop-Up Source Capture Vent (Optional) Fig. (4) – Pop-Up Vent Integration for Recirculating Ventilation Fig. (5) – Pop-Up Vent Integration for Outside Ventilation...
  • Page 14 VI. Assembly Instructions 6.5 Install Outside Vent Adapter Kit (Optional) Note that, the Outside Vent Adapter Kit is an optional feature that enables a Recirculating Ventilation unit to be converted to an Outside Ventilation unit, which is capable of exhausting filtered air out of the facility with connection to exhaust ducting.
  • Page 15 VI. Assembly Instructions 6.4 Install Outside Vent Adapter Kit (Optional) The HealthyAir® HA-SCP-G4 has two Outside Vent Outlet Ports, one located on the back panel and one located on the side panel, as shown in Fig. 7. Either Outlet Port may be used for outside venting, depending on which configuration is more suitable for connection to exhaust ducting.
  • Page 16 VI. Assembly Instructions 6.4 Install Outside Vent Adapter Kit (Optional) 6.4.5 Install the Outlet Flange on one of the Outside Vent Outlet Ports (either side panel or back panel), based on a determination of the ideal setup configuration, as shown in Fig. 8. 6.4.6 Install the Outlet Port Cover Plate on the Outside Vent Outlet Port that is not being used.

  • Page 17: Operation Guidelines

    VII. Operation Guidelines 7.1 Source Capture System Acoustic Mat and Positioning ® Place the HealthyAir Source Capture Air Purification System in the desired location and place it on the Acoustic Mat to dampen the sound. Once the unit is in place, adjust the Flex Hose to position the Hood approximately 6” from the source of the particulate and fumes.
  • Page 18 VII. Operation Guidelines 7.3 Source Capture System Controls  TIMER button, on the Control Panel and Remote Control, is for operation of the timing clock. When this feature is in use the unit will automatically shut off after the set time expires. The system’s default timing is 4 hours of operation.

  • Page 19: Filter Replacement

    Source Capture Air Purification System (HA-SCP-G3) utilizes the HealthyAir® Series 1111 Integrated Filter Module (HA-IFM-1111). Note that, only manufacturer supplied HealthyAir® Replacement Filters are compatible with HealthyAir® Source Capture Systems. No other replacement filters are to be used with this unit. The improper use of non-manufacturer supplied filters will void any potential warranty claim.
  • Page 20 VIII. Filter Replacement 8.2 Filter Change 8.2.3 Remove the used Integrated Filter Module. Caution: The HV Contact Spring may store a slight charge even after the unit is powered off. Avoid direct contact with the HV Contact Spring. 8.2.4 Install a new Integrated Filter Module (HA-IFM-1111) into the Filter Compartment, as shown in Fig.
  • Page 21 VIII. Filter Replacement 8.3 Filter Change Indicator Light Reset Once the filter has been replaced and the unit is powered on, the Filter Change indicator light may continue to flash. To reset the filter change timer and deactivate the flashing light, go through the following reset procedure: 8.3.1 Unplug the Power Cord from the Power Socket, wait a couple seconds and plug the Power Cord back into the Power Socket.

  • Page 22: Maintenance

    IX. Maintenance Caution: The HV Contact Spring may store a slight charge even after the unit is powered off. Avoid direct contact with the HV Contact Spring. 9.1 Cleaning Filter To extend the effective life of the Integrated Filter Module, remove the filter from the unit and use a standard vacuum to remove collected particulate from the Pre-Filter section.

  • Page 23: Basic Service And Troubleshooting

    X. Basic Service and Troubleshooting The Basic Service Guide will cover most performance issues. If you continue to experience issues after referring to this list, please contact Healthy Air Inc. 10.1 Air Purification System is Inoperable If the unit fails to power on, the issue may be the result of one of the following causes.
  • Page 24 X. Basic Service and Troubleshooting 10.3 Air Purification System Powers On but Fan is Inoperable If the unit powers on but the fan fails to operate, the issue may be the result of a faulty motor and will require service by the manufacturer or a professionally licensed electrician.
  • Page 25 X. Basic Service and Troubleshooting 10.5 Flex Hose Fails to Remain in Position If the Flex Hose assembly fails to remain in position, the issue may be the result of one of the following causes or may require replacement parts. Possible Cause Solution Flex Hose rigidity reduced...
  • Page 26 X. Basic Service and Troubleshooting 10.7 LED Light Fails to Turn On If the LED Light fails to turn on, the issue may be the result of one of the following causes and may require replacement parts. Possible Cause Solution LED Cable is not connected Reconnect LED Cable LED Mount is faulty...
  • Page 27 X. Basic Service and Troubleshooting 10.11 Reduced Airflow/Reduced Dust Collection Efficiency If the fan/motor is properly functioning, but the unit exhibits reduced airflow and/or reduced particulate collection efficiency the issue may be the result of one of the following causes and may require filter replacement. Possible Cause Solution Integrated Filter is fully loaded...

  • Page 28: Electrical Wiring Schematic

    XI. Electrical Wiring Schematic Fig. (14) – Electrical Wiring Schematic...

  • Page 29: 1-Yeart Limited Warranty

    Healthy Air Inc. 1-Year Limited Warranty Healthy Air Inc. only makes this 1-Year Limited Warranty ("Limited Warranty") to the original retail purchaser who submits the enclosed Warranty Registration Card within 10 days of purchase by email to info@aerovexsystems.com. This Limited Warranty applies only to the repair or replacement of any manufactured or supplied part of this product which, upon inspection by Healthy Air Inc.

  • Page 30: Product Registration Form

    Healthy Air Inc. 1-Year Limited Warranty Product Registration Form Please complete the Product Registration Form and submit it to Healthy Air Inc. within ten (10) days of the original purchase, to validate 1-Year Limited Warranty. Submit the completed form via email by sending a scanned image or photograph to info@aerovexsystems.com.

  • Page 31: Healthyair® Promotional Offer

    Aerovex Systems offers an array of products that utilize innovative and ® patented HealthyAir technology Shop at www.aerovexsystems.com ® ® ® HealthyAir HealthyAir HealthyAir Source Capture Air Portable Air Ceiling Mount Air Purification System Purification System Purification System HA-SCP HA-PAP...

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