Millipore RiOs 3 User Manual
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Millipore RiOs 3 User Manual

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3, 5, 8 system
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Summary of Contents for Millipore RiOs 3

  • Page 1 RiOs 3, 5, 8 system ™ User manual...
  • Page 3 Millipore SAS. Millipore SAS assumes no responsibility for any errors that might appear in this document. This manual is believed to be complete and accurate at the time of publication. In no event shall Millipore SAS be liable for incidental or consequential damages in connection with or arising from the use of this manual.
  • Page 4 Product warranty and limitation of liability The applicable warranty and limitation of liability for the products listed in this publication may be found at http://www.millipore.com/ec/cp3/terms within the "Terms and Conditions of Sale" applicable to your purchase transaction. Directive 2002/96 EC: For European users only The symbol “crossed bin”...

  • Page 5: Table Of Contents

    Table of Contents Introduction ..........................1 Using this Manual ................................1 Safety Information ................................. 1 Contacting Millipore® SAS ............................2 Product Information ....................... 3 RiOs System Overview ..............................3 RiOs Water Specifications ............................3 Schematic of Main Components ..........................4 Operating principle ................................
  • Page 6 Troubleshooting ........................35 Ordering Information ......................37 Catalogue Numbers for RiOs Systems ........................37 Catalogue Numbers for Consumables ........................37 Catalogue Numbers for Accessories ........................37...

  • Page 7: Introduction

    This User Manual is a guide for use during the installation, normal operation and maintenance of a RiOs 3, 5 and 8 Water Purification System. ‘RiOs’ is used in this manual to refer to the RiOs 3, 5 or 8 unless otherwise noted. It is highly recommended to completely read this manual and to fully comprehend its contents before attempting normal operation or maintenance of the Water Purification System.

  • Page 8: Contacting Millipore® Sas

    Introduction Contacting Millipore® SAS Internet The Millipore SAS Internet Site can be used to find addresses, telephone/fax numbers and other information. Internet Site Address: www.millipore.com www.millipore.com/techservice www.millipore.com/lab_water Manufacturing Site Millipore SAS 67120 Molsheim FRANCE...

  • Page 9: Product Information

    RO water RiOs System Type Specifications flowrate (5°C < T < 35°C) 3 LPH ± 15% @ 25°C RiOs 3 15 LPH to 25LPH LPH 5 LPH ± 15% @ 25°C RiOs 5 35LPH RiOs 8 8 LPH ± 15% @ 25°C...

  • Page 10: Schematic Of Main Components

    Product Information Schematic of Main Components 1 Booster Pump 5 RO Reject Capillary 2 Inlet Solenoid Valve 6 Check Valve and RO Permeate 3 SmartPak® RO Conductivity Cell 4 RO Reject Solenoid Valve 7 Tank Operating principle Potable tap water enters the SmartPak RO through the Booster Pump. The SmartPak RO (called ‘SmartPak’ for the remainder of this manual) combines Pretreatment and Reverse Osmosis (RO) purification technology.

  • Page 11: Technical Specifications

    Dimensions System Height, Width and Depth Shipping Box • Height: 56 cm • Width: 42 cm • Depth: 64 cm Weight SYSTEM RiOs 3 RiOs 5 RiOs 8 Dry Weight 7 kg 6 kg 6 kg Operating Weight 14.9 kg 8.9 kg...

  • Page 13: Pre Installation

    Pre Installation Installation Requirements Feedwater Type of Feedwater Potable Requirements Flowrate ≥ 30 LPH Minimum Pressure ≥ 0.5 bar Maximum Pressure ≤ 6 bar Conductivity < 2000 µS/cm Temperature 5 to 35 °C 4 - 10 Fouling Index < 10 Iron <...

  • Page 14: Optional Equipment You May Need

    Bracket supplied. External Tank The Millipore SAS Catalogue Number for a Tank Connector Kit is TANKPECKT. An external tank holding up to 30 Litres can be used instead of the internal 6 Litre tank. Connector The mounting hardware for connecting the external tank to the system is not included and must be supplied.

  • Page 15: Installation

    Installation Preparation of the System • Open the front cover. Locate the tie wrap used to hold the Booster Pump in place during shipping (A). • Press on the tab of the tie wrap (B). Remove and pull the tie wrap out. Connection of Tubing section Connection of tubing for a RiOs 5 and 8”...
  • Page 16 Installation Feedwater Tubing • Locate the Feedwater Tubing exiting from the bottom middle of the system (B). A 1/2 inch Female GAZ fitting with a screen filter is attached at the end of this tubing. Unroll it until the fitting reaches the Feedwater source. •...
  • Page 17 Installation Tank Outlet Tubing • Locate the Tank Outlet Valve, the Tank Outlet Tubing and the adaptor fitting in the Accessories Bag. • Install the Tank Outlet Valve and Tubing as shown (F, G and H). • Open the Tank Outlet Valve (I). This allows the tank to be emptied of any water in it.

  • Page 18: Connection Of Tubing For A Rios 5 And 8

    Installation Connection of tubing for a RiOs 5 and 8 • Rotate the RiOs so you can see the back of the system (see photo A). 1. Feedwater tubing 2. Reject tubing 3. Tubing TO tank (Tubing connected here goes to the bottom of the Reservoir) 4.

  • Page 19: Connection Of The Power Cord − Turning On The System Power

    Installation Connection of the Power Cord − Turning on the System Power • Open the front cover of the system (A). This will allow the system to go into STANDBY mode once the system is powered. • Plug the Power Cord into the system (B). •...
  • Page 20 Installation Calibration of the The Analogue Level Sensor has a Signal Voltage measured by the PCB. There is a Signal Voltage corresponding to an empty Reservoir. There is a Signal Voltage corresponding Tank Level to a full Reservoir. The TANK LEVEL Calibration is done by telling the software which Signal Voltage represents a full Reservoir and which Signal voltage represents an empty Reservoir.

  • Page 21: Installation Of The Smartpak

    Installation Installation of the SmartPak Open the Tank Outlet Valve before installing a new SmartPak. This keeps the ATTENTION tank from filling until the SmartPak is rinsed out (A). Installation • Make sure the front cover is opened. • STANDBY should be viewed on the Display (B). •...
  • Page 22 Installation • Install the SmartPak until it is fully seated into the system ports as shown (D, E and F). • CLOSE THE FRONT COVER. NOTE: The Tank Outlet Valve should be left open (G).

  • Page 23: Flush Mode

    Installation Flush Mode ATTENTION The Tank Outlet Valve should be left open during FLUSH mode. • The system will now go into FLUSH mode for 15 minutes (H). This is done to empty the SmartPak of air and hydrate the material inside. •...

  • Page 24: Installation Of The Vent Filter

    Installation Installation of the Vent Filter This procedure is for RiOs 3, in case of RiOs 5 and 8, refer to the User Manual of your Reservoir. • Obtain the Vent Filter. • Insert the Vent Filter firmly into the fitting (A, B).

  • Page 25: Using The Rios

    Maintenance or Alarms How to Get Water from the RiOs From the Tank Outlet Valve • On a RiOs 3 system: RO Water is obtained from the Tank Outlet. Open the Tank Outlet Valve when RO Water is needed (A).

  • Page 26: Operating Modes

    Using the RiOs Operating Modes Standby STANDBY mode is displayed when the front cover is removed. The system will depressurize during which STANDBY will be blinking on the Display for 10 seconds. All system operations are disabled. STANDBY mode is selected before attempting maintenance on the system.
  • Page 27 Using the RiOs Tank Full TANK FULL mode is shown when the tank was full and has not been emptied below the 60% level. The tank is not being filled with water.

  • Page 28: How To View The Water Quality In Tank Full Mode

    Using the RiOs How to View the Water Quality in Tank Full mode Press: The Display will show the last RO Permeate Water conductivity value measured during FILLING TANK mode. The water quality is displayed for 5 seconds. NOTE: The RO water quality is automatically displayed during FILLING TANK mode. Pack Alarm •...

  • Page 29: Maintenance

    Maintenance Maintenance Schedule What to do When? How to? When the Pack See Section How Alarm display is SmartPak to Replace the blinking. Replacement SmartPak After a tank sanitization. See Section Vent Filter Replaced when the SmartPak is replaced. Installation of the Replacement Vent Filter See Section How...

  • Page 30: How To Replace The Smartpak

    Maintenance How to Replace the SmartPak Open the Tank Outlet Valve before installing a new SmartPak. This keeps the ATTENTION tank from filling until the SmartPak is rinsed out. Removing the SmartPak • Open the front cover to go into STANDBY mode. Wait for the system to depressurize.

  • Page 31: Flush Mode

    Maintenance Installation • Remove the new SmartPak from its shipping box. • Remove the protective caps on the ports of the SmartPak. • Locate the O-rings on the ports. Wet them with water. It is preferable to wet them with ultrapure water. •...
  • Page 32 Maintenance • The system will now go into FLUSH mode for 15 minutes (H). This is done to empty the SmartPak of air and hydrate the material inside. • When FLUSH mode is finished, the system will go into FILLING TANK mode automatically (I).

  • Page 33: How To Clean The Screen Filter

    Maintenance Replacing the Vent Filter • This procedure is RiOs 3, in case of RiOs 5 and 8, refer to the User Manual of your Reservoir. • The Vent Filter should be replaced whenever the SmartPak is replaced. • Remove the Vent Filter (K).

  • Page 34: How To Calibrate The Tank Level (C01)

    Maintenance • Attach the Feedwater Tubing back onto the Barbed Fitting (C). • Open the Feedwater Supply Valve. • Close the front cover. • Leave the system in FILLING TANK or TANK FULL mode. How to Calibrate the Tank Level (C01) Before calibrating the tank level, the tank needs to be filled to the 100% level or TANK FULL.
  • Page 35 Maintenance • Open the Tank Outlet Valve. Allow the tank to be emptied to its lowest water level. NOTE: The highest and lowest tank level must be calibrated together or else the tank level is not calibrated. • Close the Tank Outlet Valve. •...

  • Page 36: How To Sanitize The Tank

    A tank sanitization is performed to eliminate bacteria growth in the tank. It is recommended to sanitize the tank at least once a year. This procedure is for a RiOs 3, for a RiOs 5 and 8 refer to the User Manual of your Reservoir Things to Know BEFORE you sanitize the Tank All safety precautions must be followed when handling Hydrogen Peroxide.
  • Page 37 Maintenance Sanitizing the Tank • Open the front cover to go into STANDBY mode (C). • Remove the Vent Filter and install the clear elbow fitting from the Sanitization Kit (D). • Introduce the male connector of the clear tubing firmly into the elbow fitting (E).
  • Page 38 Maintenance • Close the front cover (G). • The system will now go into FILLING TANK mode. Let the Tank Level display go up to the 100% level (H).
  • Page 39 Maintenance • Open the front cover to go into STANDBY mode (I). • Let the system stand for 1 hour for effective bacteria elimination. • (After 1 hour) Check that the Tank Outlet Tubing is secured into the drain. Open the Tank Outlet Valve to drain all the water from the tank (J).
  • Page 41 Troubleshooting Problem Possible causes What to do The Display screen is blank. • The power cord is not plugged in. • Check that the power cord is • No source of electrical power. plugged in. • Check the source of electrical power. •...
  • Page 43 SmartPak PK RO LT (RiOs 3) SPR0LS001 SmartPak RO (RiOs 5) SmartPak RO (RiOs 3) - North America SPR00S001US SmartPak PK RO LT (RiOs 3) - North America SPR0LS001US SmartPak RO (RiOs 5) - North America SmartPak RO (RiOs 8) SPR08S001...
  • Page 44 Quick access to most common procedures Contacting Millipore® SAS ............................2 How to Replace the SmartPak ..........................24 Replacing the Vent Filter ............................27 ™ RiOs 3, 5, 8 system - FTPF09566 - V3.0 – 05/2012...

This manual is also suitable for:

Rios 5Rios 8

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