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VARMIG 1605D PROFIMIG
VARMIG 2005D PROFIMIG
DAIHEN VARSTROJ
varjenje in rezanje ter robotizacija d.d.
Industrijska ulica 4
SLO- 9220 Lendava
N A V O D I L O Z A U P O R A B O
B E N U T Z E R H A N D B U C H
O W N E R ' S M A N U A L
U P U T S T V O Z A U P O T R E B U
N Á V O D K P O U Ž I T Í
Tel:
,
fax:
E-mail:
url:
+ 386 (0)2 5788 820
+ 386 (0)2 5751 277
info@varstroj.si
http://www.varstroj.si
Art. 607101.v.2023.03
Prodaja:
+386 (0)2 5788 834, 835
Export:
+386 (0)2 5788 839, 840
Servis-tel:
+386 (0)2 5788 836, 879
Servis-fax:
+386 (0)2) 5751 646
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Related Manuals for Daihen varstroj VARMIG 1605D PROFIMIG
Summary of Contents for Daihen varstroj VARMIG 1605D PROFIMIG
- Page 1 O W N E R ' S M A N U A L U P U T S T V O Z A U P O T R E B U N Á V O D K P O U Ž I T Í VARMIG 1605D PROFIMIG VARMIG 2005D PROFIMIG Art. 607101.v.2023.03...
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Page 2: Table Of Contents
CONTENTS 1. SAFETY REGULATIONS 2. GENERAL DESCRIPTION ……………………..………………..…………………………….…..……..…………………………………………… ………. 3. MAIN PARAMETER ……...………..……...…………………….………...………..……………………………………….. 4. STRUCTURE OF WELDER …….……...…...……..………………………………….…..……….…………………………………… 5. INSTALLTION …….……...…...………………………..…………….…..……….…………………………………… ……………………………………………………………………………………………………………………………… 6. WELDING PARAMETERS ….. 7. CAUTION 8. MAINTENANCE 9. DAILY CHECKING 10. CONNECTION DIAGRAM OF THE MACHINE 11. SPARE PARTS LIST http://www.daihen-varstroj.si/varilni-aparati/navodila/ The latest version of the user manual can be found at: Art. -
Page 3: Safety Regulations
IMPORTANT This manual been written for expert operators and must be read entirely before operating the equipment. Persons not conversant with methods and operations of the equipment should consult the manufacturer. Do not attempt to set up, operate or service equipment if not qualified to do so or if this manual has not been read and understood. - Page 4 6. Compressed gas cylinders are potentially dangerous; consult the supplier for correct handling procedures. Always protect cylinders from direct sunlight, flame, flames, sudden temperature changes and low temperatures. Fire and explosion prevention Hot slag and sparks can cause fire outbreaks. Explosions and fires can be prevented by following the procedure described below: Clear away or protect inflammable objects and substances (wood, saw dust, clothing, paints, solvents, petrol, kerosene, natural gas, acetylene, propane, etc.) with fire-proof material..
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Page 5: General Description
1.6 Transporting the power source The machine is easy to lift, transport and handle, though the following procedures must always be observed: 1. The machine may be carried by the power source handle. 2. Always disconnect the power source and accessories from mains supply before any lifting or handling operations. - Page 6 Unpacking your machine: When unpacking, inspect carefully for any damage that may have occurred during transit. Check carefully to ensure all the contents on the list below have teen received in good condition Included items: Description Qty. MIG Welder 1set Operator’s Manual Electrode Holder Earth Clamp...
- Page 7 BLOK DIAGRAM INPUT CONTROL LIFT TIG also called the contact type arcing TIG. Needed items: inverter welder with LIFT TIG function, contact type MIG gun with one output power cable and one air tube. The use way of LIFT TIG is shown as below: The output power cable connect with the negative output terminal, and the air tube connect with the gas meter on the argon gas bottle.
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Page 8: Main Parameter
3. MAIN PARAMETER MODEL VARMIG 1605D PROFIMIG VARMIG 2005D PROFIMIG Power supply voltage 230 V ±10% 230 V ±10% Function Input current 26/14 A 19/11 A 29/16 A 35/16 A 27/12 A 31/14 A max/eff. Output current range 50-160 A... -
Page 9: Structure Of Welder
4. STRUCTURE OF WELDER 1. Gas selection 2. VRD/2T/4T Selection function 3. welding mode selection button: MMA/LIFT TIG/MIG 4. Voltage/voltage refine/error digital display 5. Current/inductance/wire feed speed digital display 6. Wire diameter (Synergy) selection /Separate mode 7. Gas check 8. Wire check 9. -
Page 10: Installtion
5. INSTALLTION 5.1. MIG Welding Set Up & Operation 5.1.1 Fitting the spool 5.1.1.1 open the cover door for the wire feed compartment. Remove the wire spool retainer (23) by threading off anti clockwise. 5.1.1.2 fit the 200mm diameter wire spool to the spool holder, ensuring the end of the wires exits towards the wire feeder from the bottom of the spool. - Page 11 5.1.3 Setup for gasless MIG welding operation 5.1.3.1 Connect the MIG Torch Euro Connector (26) to the torch socket on the front of the welder (11). Secure by firmly hand tightening the threaded collar on the MIG Torch Euro Connector clockwise. 5.1.3.2 Check that the correct flux cored, gasless wire, matching drive roller (21) and welding tip (30) are fitted 5.1.3.3 Connect Torch Connection Power Lead (14) to the negative (-) welding output terminal (13).
- Page 12 5.1.4.7 Connection of Shield Gas Cev za plin, ki prihaja iz varilnega aparata, priključite na regulator plina. Sistem za oskrbo s plinom vključuje plinsko steklenico, regulator plina in cev za plin. Cev za plin je treba vstaviti na priključek na hrbtni strani stroja in ga s pomočjo objemke za cev priviti, da se prepreči puščanje ali vstop zraka in tako zaščitite mesto varjenja.
- Page 13 5.1.5 Controls for MIG welding 5.1.5.1 Gas selection: CO2--ordinary CO2 gas; MIX--20% CO2 80% argon; FLUX-- flux cored 5.1.5.2 Function selection: 2T in MIG mode/4T in MIG mode; VRD in MMA mode 5.1.5.3 Welding mode selection: MIG welding mode; TIG welding mode; MMA welding mode 5.1.5.4 Voltage meter: in MIG mode it shows setting voltage and welding voltage;...
- Page 14 5.2. Basic welding guide 5.2.1. Position of MIG Torch The angle of MIG torch to the weld has an effect on the width of the weld The welding gun should be held at an angle to the weld joint. (See Secondary Adjustment Variables below) Hold the gun so that the welding seam is viewed at all times.
- Page 15 5.2.2. Distance from the MIG Torch Nozzle to the Work Piece The electrode wire stick out from the MIG Torch nozzle should be between 10mm to 20.0mm. This distance may vary depending on the type of joint that is being welded 5.2.3.
- Page 16 Nozzle Angle and can be either trailing (pulling) or leading (pushing). Whether the operator is left handed or right handed has to be considered to realize the effects of each angle in relation to the direction of travel 5.2.8. Establishing the Arc and Making Weld Beads Before attempting to weld on a finished piece of work, it is recommended that practice welds be made on a sample metal of the same material as that of the finished piece The easiest welding procedure for the beginner to experiment with MIG welding is the flat position.
- Page 17 The deposition rate required The bead profile desired The position of welding Cost of the wire Range of welding current and voltage in CO2 welding Short circuit transition Granular transition Wireφ(mm) Current（A） Voltage (V) Current（A） Voltage (V) 40~70 17~19 160~400 25~38 60~100 18~19...
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Page 18: Welding Parameters
6. WELDING PARAMETERS TABLE The option of the welding current and welding voltage directly influences the welding stability, welding quality and productivity. In order to obtain the good welding quality, the welding current and welding voltage should be set optimally. Generally, the setting of weld condition should be according to the welding diameter and the melting form as well as the production requirement. -
Page 19: Caution
Plate thickness Wire Welding Welding Welding speed Gas volume T (mm) g(mm) φ(mm) current (A) voltage (V) (cm/min) (L/min) 2.5~3.0 70~100 18~19 50~60 10~15 2.5~3.0 1.0 ~ 1.2 50~60 90~120 18~20 10~15 3.0~3.5 1.0 ~ 1.2 50~60 10~20 100~130 19~20 3.0~3.5 50~60 10~20... - Page 20 Safety tips 7.2. Over-current/overheating protection circuit is installed in this welding machine. If the output current is too high or overheating generated inside this welding machine, this welding machine will stop automatically. However, inappropriate use will still lead to machine damage, so please note: 1.
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Page 21: Maintenance
8. MAINTENANCE 1. Disconnect input plug or power before maintenance or repair on machine. 2. Be sure input ground wire is properly connect to a ground terminal. 3. Check whether the inner gas-electricity connection is well (esp. the plugs), and tighten the loose connection; if there is oxidization, remove it with sand paper and then re-connect. -
Page 22: Daily Checking
9. DAILY CHECKING To make best use of the machine, daily checking is very important. During the daily checking, please check in the order of torch, wire-feeding vehicle, all kinds of PCB, the gas hole, and so on. Remove the dust or replace some parts if necessary. -
Page 23: Connection Diagram Of The Machine
10. CONNECTION DIAGRAM OF THE MACHINE... -
Page 24: Spare Parts List
SPARE PARTS LIST VARMIG 1605D VARMIG 2005D Naziv dela Opombe Profimig Profimig Torch EURO connector 607043 607043 Front panel 607147 607147 Front panel PCB 607044 607044 VP socket 607045 607045 Outlet Socket 607046 607046 PVC front cover 607148 607148 IGBT 607071 607071 Handle...