Kohler Command PRO CH440 Service Manual page 52

Starter System
E
Drive Assembly
E
is Serviced
Relay (Solenoid)
G
Nuts
I Four Screws
Relay (Solenoid) Replacement CH395, CH440
1. Disconnect all lead wires from relay (solenoid). Note
location for reassembly.
2. Remove screws securing relay (solenoid), and
remove relay (solenoid) from starter assembly.
3. Install new relay (solenoid) to starter assembly and
secure with screws. Torque screws to 3.2 N·m (28
in. lb.).
4. Reconnect all lead wires to relay (solenoid). Torque
nuts to 4.5 N·m (40 in. lb.).
Drive Replacement CH440 Type II Starter
NOTE: If access is available to remove screws (4) and
separate drive end from motor gear end, starter
removal is not necessary. If access is not
available, remove starter assembly from engine.
1. Disconnect all lead wires from starter. Note location
of each for reassembly.
2. Move square boot to access and remove brush lead
connector wire screw.
3. Remove 4 screws and separate starter.
4. Remove drive assembly and retain shim.
5. Lubricate motor to drive assembly gears with Kohler
starter drive lubricant.
6. Install shim on motor side of new drive assembly.
7. Reassemble starter components in reverse order.
Torque 4 screws to 5.8 N·m (51 in. lb.). Torque brush
lead connector wire screw to 1.7 N·m (15 in. lb.).
8. If starter assembly was removed from engine,
reinstall and torque mounting screws to 24 N·m (212
in. lb.).
52
G
I
I
H
I
F
F Shim
Motor to Starter
H
Drive Assembly
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