MR CEDASPE VST2 080 Operating Instructions Manual

MR CEDASPE VST2 080 Operating Instructions Manual

Pressure relief device

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THE POWER BEHIND POWER.
Operating instructions
Pressure relief device. CEDASPE® VST2 080
10707531/00 EN

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Summary of Contents for MR CEDASPE VST2 080

  • Page 1 THE POWER BEHIND POWER. Operating instructions Pressure relief device. CEDASPE® VST2 080 10707531/00 EN...
  • Page 2 Generally the information provided and agreements made when processing the individual quotations and orders are binding. The product is delivered in accordance with MR's technical specifications, which are based on information provided by the customer. The customer has a duty of care to ensure the compatibility of the specified product with the customer's planned scope of application.
  • Page 3: Table Of Contents

    Table of contents Introduction .............. 5 Manufacturer ................... 5 Safekeeping ..................... 5 Notation conventions................ 5 1.3.1 Hazard communication system............. 5 1.3.2 Information system................. 7 1.3.3 Instruction system .................. 7 1.3.4 Typographic conventions............... 8 Security ................ 9 Intended use .................... 9 Fundamental safety instructions............ 10 Personnel qualification .................  12 Personal protective equipment ............ 13 Product description............
  • Page 4 Commissioning ............ 28 Filling with oil and performing the venting test ........  28 Leak test.................... 29 Checking the function of the micro-switches ........ 29 Operation.............. 30 Contact signals .................. 30 Pressure relief device operating state.......... 31 Manually resetting the micro-switches.......... 32 Maintenance and inspection ........
  • Page 5: Introduction

    1 Introduction This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning and monitoring of the product. This technical document is intended solely for specially trained and autho- rized personnel. 1.1 Manufacturer CEDASPE S.r.l. Via Colombara 1 20098 S.
  • Page 6 1.3.1.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec- tions or several paragraphs within this technical document. Warnings relating to sections have the following format: WARNING Type of danger! Source of the danger and its consequences. Action Action 1.3.1.2 Embedded warning information...
  • Page 7: Information System

    1.3.2 Information system Information is designed to simplify and improve understanding of particular procedures. In this technical file it is laid out as follows: Important information. 1.3.3 Instruction system This technical file contains single-step and multi-step instructions. Single-step instructions Instructions which consist of only a single process step are structured as fol- lows: Aim of action Requirements (optional).
  • Page 8: Typographic Conventions

    1.3.4 Typographic conventions Typographic convention Purpose Example UPPERCASE Operating controls, ON/OFF switches [Brackets] PC keyboard [Ctrl] + [Alt] Bold Software operating controls Press Continue button …>…>… Menu paths Parameter > Control param- eter Italics System messages, error Function monitoring alarm messages, signals triggered [►...
  • Page 9: Security

    2 Security Read this technical file through carefully to familiarize yourself with the prod- uct. This technical file is a part of the product. – Read and observe the safety instructions provided in this chapter in partic- ular. – Observe the warnings in this technical file to avoid function-related dan- gers.
  • Page 10: Fundamental Safety Instructions

    2.2 Fundamental safety instructions To prevent accidents, malfunctions and damage as well as unacceptable ad- verse effects on the environment, those responsible for transport, installa- tion, operation, maintenance and disposal of the product or parts of the product must ensure the following: Personal protective equipment Loosely worn or unsuitable clothing increases the danger of becoming trapped or caught up in rotating parts and the danger of getting caught on...
  • Page 11 Safety markings Warning signs and safety information plates are safety markings on the prod- uct. They are an important aspect of the safety concept. Safety markings are depicted and described in the chapter "Product description". – Observe all safety markings on the product. –...
  • Page 12: Personnel Qualification

    2.3 Personnel qualification The person responsible for assembly, commissioning, operation and inspec- tion must ensure that personnel are sufficiently qualified. Electrically skilled person The electrically skilled person has a technical qualification and therefore has the required knowledge and experience, and is also conversant with the ap- plicable standards and regulations.
  • Page 13: Personal Protective Equipment

    CEDASPE S.r.l Via Colombara 1 20098 S. Giuliano Milanese (MI) Italy Tel.: +39 029 820 4411 Internet: www.reinhausen.com 2.4 Personal protective equipment Personal protective equipment must be worn during work to minimize risks to health. – Always wear the personal protective equipment required for the job at hand.
  • Page 14: Product Description

    3 Product description 3.1 Scope of delivery The following items are included in the scope of delivery: – Pressure relief device – O-ring gasket for assembly – O-ring gasket for connection to the oil escape opening 3.2 Function description The pressure relief device with the device flange is mounted tightly on the top or on the side of transformer tank or on the on-load tap-changer.
  • Page 15: Design

    3.3 Design The device is mounted via a 4-hole flange. The device is equipped with a pro- tective cover with integrated terminal box. The protective cover has a square 4-hole connection for a pipe (Ø 70 mm) so that escaping oil can be drained away cleanly.
  • Page 16: Nameplate

    7 Valve plate 8 Spring assembly 9 Device flange 10 Terminal box 11 Micro-switch (optional) 3.4 Nameplate The nameplate is on the device upper side. Figure 2: Nameplate 1 Nameplate 16  Product description 10707531/00 EN...
  • Page 17: Packaging, Transport And Storage

    4 Packaging, transport and storage 4.1 Purpose The packaging is designed to protect the packaged product during transport, loading, unloading and during periods of storage in such a way that no detri- mental changes occur. The packaging must protect the goods against per- mitted transport stresses such as vibration and knocks.
  • Page 18: Transportation, Receipt And Handling Of Shipments

    4.4 Transportation, receipt and handling of shipments In addition to vibrations, jolts must also be expected during transportation. In order to prevent possible damage, avoid dropping, tipping, knocking over and colliding with the product. If the packaging tips over or falls, damage is to be expected regardless of the weight.
  • Page 19: Storage Of Shipments

    Hidden damage When damage is not determined until unpacking after receipt of the ship- ment (hidden damage), proceed as follows: – Make the party responsible for the damage liable as soon as possible by telephone and in writing, and prepare a damage report. –...
  • Page 20: Mounting

    5 Mounting This chapter describes how to correctly mount and connect the device. The pressure relief device is mounted on a device flange on the transformer or on-load tap-changer. Note the connection diagrams provided. DANGER Electric shock! Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment.
  • Page 21: Checking The Pipe Flanges

    CAUTION Risk of injury and damage to property! Escaping hot oil and gas can lead to injuries and damage to the device. Direct escaping hot oil and gas away from people and critical transformer parts. The pressure relief device can be mounted horizontally or vertically, as close as possible to potential error sources.
  • Page 22 NOTICE!  A residual distance between the flanges caused by a deviation in evenness can cause damage to the flanges.Even slight unevenness can cause the flange of the device to be curved too much, leading to cracks in the flange caused by the resulting transverse stress. Therefore, check the following: –...
  • Page 23: Mounting The Device

    5.2 Mounting the device You must first remove the protective cover to mount the device. After mounting, reattach the protective cover to the device. Removing the protective cover 1. Unscrew and remove the fixing screws on the protective cover. Figure 5: Unscrewing the protective cover fixing screws 1 4 x M6 fixing screws 2.
  • Page 24 5. Tighten the nuts crosswise with 60% of the max. tightening torque. NOTICE!  Damage to the holes due to a tightening torque that is too high. Tighten the nuts crosswise with 100% of the tightening torque and con- tinue to retighten the nuts with 100% of the tightening torque until the screws can no longer be turned further.
  • Page 25: Electrical Connection

    4. Then tighten the fixing screws crosswise up to the maximum tightening torque. Figure 7: Mounting the protective cover 1 4 x M6 fixing screws Mounting the oil drainage unit 1. Remove the plastic cap from the oil escape opening. 2. Insert the o-ring gasket included in the delivery into the 4-hole connection. 3.
  • Page 26: Cable Recommendation

    WARNING Danger of death or severe injury! Danger of death or severe injury due to improper electrical con- nection of the pressure relief device. When the pressure relief device trips, the transformer must be immedi- ately de-energized by the circuit breaker. Ensure that the pressure relief device's signaling contact is correctly looped into the tripping circuit of the transformer circuit breaker.
  • Page 27 4. Unscrew the screws on the terminal strip (3, 6, 9 or 12 x M3, bladed screw- driver). 5. Remove an amount of sheathing from the double-insulated cable appropri- ate for the wiring, strip off 7 mm of insulation from the individual wires and cap off with ferrules.
  • Page 28: Commissioning

    6 Commissioning Prior to commissioning the transformer, perform the following checks. If any- thing is unclear regarding the checks or troubleshooting, please contact CEDASPE S.r.l [►Section 1.1, Page 5]. 6.1 Filling with oil and performing the venting test WARNING Danger of explosion and danger of poisoning! Explosive gases in the device can deflagrate or explode and re- sult in severe injury or death.
  • Page 29: Leak Test

    6.2 Leak test The device is filled with insulating fluid. 1. Check the tightness of the flange connection. 2. If the connection is not tight, check the gasket and replace it if necessary. The test is complete. 6.3 Checking the function of the micro-switches The cover of the terminal box has been removed.
  • Page 30: Operation

    7 Operation 7.1 Contact signals Normal operating con- Alarm contact description Note ditions Wiring diagram 10-131K Switches 1-2/11-14 closed. When the predetermined pres- sure is exceeded, the device trips, relieves the pressure and closes tightly again once the pressure has dropped. Wiring diagram 10-291K Switches 1-2/11-14 and When the predetermined pres-...
  • Page 31: Pressure Relief Device Operating State

    7.2 Pressure relief device operating state The operating state of the pressure relief device is shown from the outside by the position of the signal pin: Figure 9: Operating positions of the signal pin 1 Operation 2 ALARM – Pressure relief device has tripped If the pressure relief device has tripped, the signal pin remains in the ALARM position, even after the pressure in the transformer/on-load tap-changer has...
  • Page 32: Manually Resetting The Micro-Switches

    7.3 Manually resetting the micro-switches If the device is equipped with the reset function, the micro-switches can be reset to the normal operating conditions manually after the device has tripped: 1. Push the signal pin into the device. The micro-switches have been reset. 32  Operation 10707531/00 EN...
  • Page 33: Maintenance And Inspection

    8 Maintenance and inspection Maintenance The product is maintenance-free. Inspection Depending on the conditions of use of the device and the national regula- tions in the respective country of use, the transformer manufacturers can specify different inspection intervals. Observe the inspection intervals defined in CIGRE Publication No. 445 "Guide for Transformer Maintenance"...
  • Page 34: Fault Elimination

    9 Fault elimination This chapter describes how to eliminate simple operating faults. 9.1 Testing the tripping circuit and reason for tripping If the signal pin is in the Operation position, this means that the pressure re- lief device has not tripped. If a micro-switch has nonetheless issued a signal, the fault may lie in the tripping circuit.
  • Page 35: Disposal

    10 Disposal Observe the national disposal regulations in the country of use. 10.1 SVHC information in accordance with the REACH regulation This product complies with the provisions of European Regulation 1907/2006/EC dated December 18, 2006 on the Registration, Evaluation, Au- thorization and Restriction of Chemicals (REACH). The following components of the product contain >...
  • Page 36: Technical Data

    11 Technical data Basic materials Mounting flange, protec- Cast aluminum, 2-layer paint system (epoxy and tive cover polyurethane), standard RAL 7031 or 7033 (other colors on request); offshore versions on request Valve plate Cast aluminum and brass Springs Spring steel Operating conditions Location of use Indoors and outdoors;...
  • Page 37 Operating Min. operat- Max. operat- Transformer Min. closing Leakage test pressure ing pres- ing pres- operating pressure pressure [bar] sure sure pressure [bar] [bar] [bar] [bar] [bar] 0.300 0.375 0.085 0.380 0.460 0.15 0.475 0.575 0.38 0.17 0.570 0.660 0.15 below the min.
  • Page 38 Micro-switches Low current change-over Quantity 1...4 (depending on device contact Micro K (Crouzet) version) Contact material Gold alloy Min. and max. current 1...100 mA Min. and max. voltage 4...30 V Connection Cable inlet gland M25 x 1.5 Connection terminals M3 screw switch Protective conductor M5 screw Insulating fluid –...
  • Page 39: Drawings

    12 Drawings The product may have been altered since this document was published. 10707531/00 EN Drawings  39...
  • Page 40 Ø160 After contacts 175 (Flange/Flange) has operated M25x1.5 View "A" Ø70 Ø100 DIMENSION SERIAL NUMBER PRESSURE RELIEF DEVICE IN mm MATERIAL NUMBER SHEET EXCEPT AS VST-2 080 1 / 1 NOTED...
  • Page 41: Glossary

    Glossary Ambient air temperature Operating temperature Permissible temperature of the air in Permissible temperature in the im- the surroundings of the equipment mediate surroundings of the device in operation on which the device is during operation taking ambient in- installed. fluences, for example due to the equipment and installation location, Insulating fluid temperature...
  • Page 44 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg Germany +49 941 4090-0 info@reinhausen.com reinhausen.com Please note: The data in our publications may differ from the data of the devices delivered. We reserve the right to make changes without notice. 10707531/00 EN - Pressure relief device Operating instructions - 12/23 THE POWER BEHIND POWER.

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