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gerardi VDI Instructions For The Use And Maintenance

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CONSIGLI SULL' USO E MANUTENZIONE
PORTAUTENSILI MOTORIZZATI
PER
VDI - BIGLIA - CMZ - DMG MORI - DOOSAN - GOODWAY - HAAS - MAZAK - MIYANO - NAKAMURA - OKUMA - TSUGAMI
INSTRUCTIONS FOR THE USE AND MAINTENANCE
VDI - BIGLIA - CMZ - DMG MORI - DOOSAN - GOODWAY - HAAS - MAZAK - MIYANO - NAKAMURA - OKUMA - TSUGAMI
DRIVEN TOOLS
OF
GERARDI SPA
21015 LONATE POZZOLO (VA) Italy
via Giovanni XXIII, 101
tel. +39.0331.303911 - fax +39.0331.30153
www.gerardispa.com - gerardi@gerardispa.com
2 YEARS
WARRANTY

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  • Page 1 CONSIGLI SULL’ USO E MANUTENZIONE PORTAUTENSILI MOTORIZZATI VDI - BIGLIA - CMZ - DMG MORI - DOOSAN - GOODWAY - HAAS - MAZAK - MIYANO - NAKAMURA - OKUMA - TSUGAMI INSTRUCTIONS FOR THE USE AND MAINTENANCE DRIVEN TOOLS VDI - BIGLIA - CMZ - DMG MORI - DOOSAN - GOODWAY - HAAS - MAZAK - MIYANO - NAKAMURA - OKUMA - TSUGAMI...

  • Page 2: Table Of Contents

    ........................11 ........12 3.4A) Installazione portautensile sul disco VDI Con spina statica - Toolholder installation on VDI disc 3.4B) Installazione portautensile sul disco VDI BRH su faccia disco - Toolholder installation on BMT disc ....... 13 ... 14 3.4C) Installazione portautensile sul disco BMT con centraggio fisso - Tool holder installation on BMT disc with fixed centring 3.4D) Installazione portautensile con spina di regolazione eccentrica -...

  • Page 3: Informazioni Generali

    I motorizzati GERARDI sono prodotti di precisione di altissima qualità, e ti ringraziamo per la tua scelta. Lo scopo di questo manuale è di permettere all’ Utilizzatore di comprendere le potenzialità del prodotto GERARDI, ed al contempo di fornire delle linee guida per il corretto utilizzo e funzionamento dello stesso.

  • Page 4: Warranty

    Any damage due to non compliance with safety regulations and / or the lack of use of the appropriate protective devices are due to the incorrect use of the same. Therefore, in order to avoid damage to the User’s safety, GERARDI obliges Users to always wear personal protective equipment (PPE), such as gloves, shoes and suitable clothing.
  • Page 5 GERARDI obliges NOT TO USE damaged driven toolholders and if they are not carefully cleaned. The use of products that are not intact can lead to their incorrect functioning. If this happens, the user is invited to contact the Service Center for repair, replacement and disposal.

  • Page 6: Product Specification

    è tenuto a rispettare per evitare guasti. An example of Table with the most important information / Technical data relating to the product that Gerardi laserizes on each of its motorized and that the customer is required to respect to avoid breakdowns.

  • Page 7: Types Of Directions Of Rotation

    DRIVEN TOOLS 2.1 Tipi di sensi di rotazione 2.1 Types of directions of rotation B: n1 : n2 >< (Discorde) B: n1 : n2 >> (Concorde) B: n1 : n2 > >< (Doppia Uscita) www.gerardi.it Pag. 7...

  • Page 8: Method Of Use

    Una volta posizionata la chiave di bloccaggio albero sarà possibile svitare la ghiera e rilasciare la punta. Once the blocking Lock shank has been positioned, it will be possible to unscrew the ring nut and release the tip. www.gerardi.it Pag. 8...
  • Page 9 DRIVEN TOOLS Sostituire la punta Replace the tip. Chiudere la ghiera Close the ring nut. Rimuovere la Chiave di bloccaggio albero Remove the blocking lock shank. www.gerardi.it Pag. 9...
  • Page 10 Operating without the wrench can lead to break of the tenon as indicated in the following figure. GERARDI suggerisce l’uso della tabella seguente come riferimento per la coppia di chiusura delle ghiere GERARDI suggests the use of the following table as a reference for the closing torque of the ring nuts. Reference cone...

  • Page 11: Replacement Of Collets

    Le istruzioni sopra elencate sono regole di uso comune, si invita sempre a seguire le istruzioni fornite dal costruttore per eventuali indicazioni specifiche. The instructions listed above are rules of common use, please always follow the instructions provided by the manufacturer for any specific indications www.gerardi.it Pag. 11...

  • Page 12: Toolholder Installation On Vdi Disc

    1. Clean the face of the disc on which you want to mount the toolholder, taking care NOT to use compressed air. 2. Inserire il portautensile e chiudere il tassello VDI ad ¼ del valore necessario per la chiusura. 2. Insert the toolholder and close the VDI plug to ¼ of the value required for closing 3.

  • Page 13: Toolholder Installation On Bmt Disc

    1. Clean the face of the disc on which you want to mount the tool holder, taking care NOT to use compressed air. 2. Inserire il portautensile e chiudere il tassello VDI ad ¼ del valore necessario per la chiusura.
  • Page 14 2. Mount the tool holder in the desired position by aligning the 4 blocks with their respective seats in the disc. 3. Una volta posizionato il portautensile inserire le 4 viti di fissaggio e chiuderle 3. Once the tool holder is in place, insert the 4 fastening screws and close them www.gerardi.it Pag. 14...
  • Page 15 Chiudere le viti (A) per bloccare la rotazione. 3. Loosen the screws (A), Check that the VDI closure does not block the rotation. Adjust the eccentric pin by rotating it in the disc until the desired position is ob-tained. Close the screws (A) to lock the rotation.
  • Page 16 Take care NOT to use compressed air. 2. Montare il porta utensile nella posizione desiderata inserire le 4 viti. 2. Mount the tool holder in the desired position by inserting the 4 screws. www.gerardi.it Pag. 16...
  • Page 17 3.3) CAUTION! Turn the components [B] simultaneously in the same direction in order to move the adjustment block to the right and left. 3.4) Once the desired position has been found, close the screws [A]. 4. Serrare le 4 viti. 4. Tighten the 4 screws. www.gerardi.it Pag. 17...
  • Page 18 Take care NOT to use compressed air. 2. Montare il porta utensile nella posizione desiderata inserire le 4 viti. 2. Mount the tool holder in the desired position insert the 4 screws. www.gerardi.it Pag. 18...
  • Page 19 3.2) Rotate the central pin [B] so as to move the adjustment block [C] to the right and left. 3.3) Once the desired position has been found, close the screws [A]. 4. Serrare le 4 viti. 4. Tighten the 4 screws. www.gerardi.it Pag. 19...

  • Page 20: Prima Avvio - First Starting

    3.5 Prima Installazione 3.5 First Installation Su tutti i motorizzati GERARDI, prima di essere imballati, si effettua un ciclo di rodaggio fino a raggiungere la massima velocità di utilizzo. Before being packaged all GERARDI driven toolholders must do a running in cycle until the maximum speed of use is reached.

  • Page 21: Load Cycle

    Utilizzare i moduli motorizzati oltre i tempi consigliati del ciclo di lavoro può causare danni ai cuscinetti ed alle guarnizioni di tenuta e conseguentemente inficiarne il corretto funzionamento. Using the driven toolholders beyond the recommended working times can cause damage to the bearings and sealing gaskets and consequently affect their correct functioning. www.gerardi.it Pag. 21...

  • Page 22: Internal Coolant Supply

    Il motorizzato con refrigerazione interna ha la possibilità di lavorare anche a secco, ma con valori di utilizzo del 70% rispetto al diagramma (Speed-Pressure diagram). Driven tools with internal refrigeration can also be operated dry, but with operating values of 70% compared to the diagram (Speed-Pressure diagram). www.gerardi.it Pag. 22...
  • Page 23 The above limitations are used to ensure the correct operation of the GERARDI seal, which allows operation at higher speeds than what traditional seals can offer today.

  • Page 24: Switch Coolant Passage

    For good distributor operation we recommend filtering the liquid at 30 μm. Rappresentazione di Esempio Passaggio refrigerante Esterno ed Interno Rappresentation for Example to External / Internal Coolant Circuit Refrigerante Interno Refrigerante Esterno Internal Coolant External Coolant www.gerardi.it Pag. 24...
  • Page 25 Non riconoscendo alcuna forma di grandezza. A correct use and a regular preventive maintenance guarantee the good functioning of the product. Any modification, tampering or improper use exempts and releases GERARDI from any responsibility for any accidents or damages. Not recognizing any form of greatness.

  • Page 26: Cleaning And Storage

    In the case of internally cooled drives at the end of the operating cycle, before putting them into storage, ensure that all the refrigerant contained in the drive is drained out of the drains by rotating the drive by hand, in order to prevent oxide from forming during the storage period. www.gerardi.it Pag. 26...

  • Page 27: Warnings For Environmental Protection

    The user of the product is responsible for the characterisation of the waste, related to the product or its component, and for its proper disposal. Proper and correct disposal helps to avoid possible negative effects on the environment and health and promotes the recycling of materials from which the product is made. www.gerardi.it Pag. 27...

  • Page 28: Warranty Certificate

    Si precisa inoltre che: • La documentazione tecnica pertinente è custodita da Gerardi S.p.A. con sede in Giovanni XXIII, 101 - 21015 Lonate Pozzolo (VA) Italia, nella persona del suo legale rappresentante, Sig. Gerardi Ivano Douglass Jr.
  • Page 29 • The relevant technical paper has been drafted is kept at Gerardi S.p.A. premises in the seat located in via Giovanni XXIII, 101 – 2015 Lonate Pozzolo (VA) Italy, by the person of its legal representative Mr. Gerardi Ivano Douglas Jr.

  • Page 30: Incorporation Statement

    DRIVEN TOOLS www.gerardi.it Pag. 30...
  • Page 31 DRIVEN TOOLS www.gerardi.it Pag. 31...
  • Page 32 On items of uncertain origin and not marked no warranty will be allowed 2 YEAR WARRANTY GERARDI SPA 21015 LONATE POZZOLO (VA) Italy via Giovanni XXIII, 101 tel. +39.0331.303911 - fax +39.0331.30153 - gerardi@gerardispa.com www.gerardi.it www.gerardi.it Pag. 32...

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