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Beckhoff EP6080-0000 Documentation

Beckhoff EP6080-0000 Documentation

Ethercat box, novram memory 128 kbyte
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Documentation | EN
EP6080-0000
EtherCAT Box, NOVRAM memory 128 kByte
2024-02-15 | Version: 1.0

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  • Page 1 Documentation | EN EP6080-0000 EtherCAT Box, NOVRAM memory 128 kByte 2024-02-15 | Version: 1.0...

  • Page 3: Table Of Contents

    8 Appendix .............................. 39 General operating conditions ...................... 39 Accessories .............................  40 Version identification of EtherCAT devices .................. 41 8.3.1 General notes on marking.................... 41 8.3.2 Version identification of IP67 modules ................ 42 8.3.3 Beckhoff Identification Code (BIC) ...................  43 EP6080-0000 Version: 1.0...
  • Page 4 Table of contents 8.3.4 Electronic access to the BIC (eBIC).................  45 Support and Service........................ 47 Version: 1.0 EP6080-0000...

  • Page 5: Foreword

    , XTS and XPlanar are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Patent Pending...

  • Page 6: Safety Instructions

    All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

  • Page 7: Documentation Issue Status

    YY - year of production 10 - year of production 2010 FF - firmware version 02 - firmware version 02 HH - hardware version 01 - hardware version 01 Further information on this topic: Version identification of EtherCAT devices [} 41]. EP6080-0000 Version: 1.0...

  • Page 8: Ethercat Box - Introduction

    • digital outputs with 0.5 or 2 A output current • analog inputs and outputs with 16 bit resolution • Thermocouple and RTD inputs • Stepper motor modules XFC (eXtreme Fast Control Technology) modules, including inputs with time stamp, are also available. Version: 1.0 EP6080-0000...
  • Page 9 Fig. 3: EtherCAT Box with M12 connections for sensors/actuators Basic EtherCAT documentation You will find a detailed description of the EtherCAT system in the Basic System Documentation for EtherCAT, which is available for download from our website (www.beckhoff.com) under Downloads. EP6080-0000 Version: 1.0...

  • Page 10: Product Overview

    The EP6080-0000 EtherCAT memory box module offers 128 kbytes of non-volatile memory (NOVRAM). This box module can be used to store and read parameters and recipes. Part of the memory can also be used for cyclic storage of machine data, such as operating hours counters or production counter values.

  • Page 11: Technical Data

    EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529) Approvals/markings Approvals/markings  CE, cURus [} 21] *) Real applicable approvals/markings see type plate on the side (product marking). Additional tests The devices have undergone the following additional tests: EP6080-0000 Version: 1.0...

  • Page 12: Scope Of Supply

    Scope of supply Make sure that the following components are included in the scope of delivery: • 1x EP6080-0000 EtherCAT Box • 1x protective cap for supply voltage input, M8, transparent (pre-assembled) • 1x protective cap for supply voltage output, M8, black (pre-assembled) •...

  • Page 13: Process Image

    The control word (CW) is located in the output process image, and is transmitted from the controller to the box. CW.15 CW.14 CW.13 CW.12 CW.11 CW.10 CW.9 CW.8 Name - CW.7 CW.6 CW.5 CW.4 CW.3 CW.2 CW.1 CW.0 Name - Cyclic operation with handshake, "Start Writing" EP6080-0000 Version: 1.0...

  • Page 14: Mounting And Connection

    CuZn, gold-plated Power feed through max. 4 A Installation position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 126 x 30 x 26.5 mm (without connectors) Version: 1.0 EP6080-0000...

  • Page 15: Fixing

    The upper mounting holes also serves as a connection for functional earth (FE). Make sure that the box is grounded to low impedance via the functional earth (FE) connection. You can achieve this, for example, by mounting the box on a grounded machine bed. EP6080-0000 Version: 1.0...

  • Page 16: Ethercat

    For standardization, the core colors of the ZB9030, ZB9032 and ZK1090-3xxx-xxxx cables have been changed to the EN61918 core colors: yellow, orange, white, blue. So there are different color codes in circulation. The electrical properties of the cables have been retained when the core colors were changed. Version: 1.0 EP6080-0000...

  • Page 17: Status Leds

    (CAT5) according to EN 50173 or ISO/IEC 11801 should be used. EtherCAT uses four wires for signal transmission. Thanks to automatic line detection ("Auto MDI-X"), both symmetrical (1:1) or cross-over cables can be used between Beckhoff EtherCAT. Detailed recommendations for the cabling of EtherCAT devices EP6080-0000...

  • Page 18: Supply Voltages

    In some types of EtherCAT Box modules the ground potentials GND and GND are connected. • If several EtherCAT Box modules are supplied with the same electrically isolated voltages, check whether there is an EtherCAT Box among them in which the ground potentials are connected. Version: 1.0 EP6080-0000...

  • Page 19: Connectors

    Control voltage Brown Peripheral voltage White GND to U Blue GND to U Black The core colors apply to cables of the type: Beckhoff ZK2020-3xxx-xxxx 4.5.2 Status LEDs Display Meaning (control voltage) The supply voltage U is not available. green illuminated The supply voltage U is available.

  • Page 20: Conductor Losses

    Vert. Faktor: 0,45 cm / V Vert. Faktor: 0,4 0.34 mm² Vert. Faktor: 0,45 cm / V Vert. Faktor: 0.5 mm² 0.25 mm² 0.34 mm² 0.75 mm² 0.5 mm² 0.75 mm² Cable length (m) Cable length (m) Version: 1.0 EP6080-0000...

  • Page 21: Ul Requirements

    To meet the UL requirements, EtherCAT Box Modules has to be operated only at an ambient temperature range of -25 °C to +55 °C! Marking for UL All EtherCAT Box Modules certified by UL (Underwriters Laboratories) are marked with the following label. Fig. 6: UL label EP6080-0000 Version: 1.0...

  • Page 22: Commissioning And Configuration

    An operational case may occur where the box is switched off or the task is stopped during cyclic or acyclic write access. In this case, shadow buffers or the NOVRAM in the EP6080-0000 ensure data consistency at the lowest level, so that the last correctly written data set can always be accessed.

  • Page 23: Cyclic Memory Access

    • The data to be written from the task to the EP6080-0000 is output via the PDO "IO Outputs". • The last valid data received from the EP6080-0000 arrives at the task as read data via the PDO "IO Inputs" without further action.
  • Page 24 The structure of the Input/Output data is subject to the following restriction up to TwinCAT 2.10 build 1330: all defined variables must be composed of n*bytes; individual bits or such types of composed structures are not permissible. If such data is defined, the EP6080-0000 attains the OP state, but reports an error due to Working Counter = 1.
  • Page 25 Process data image and frame length In the case of short cycle times, an extensive process image for the EP6080-0000 can result in an Ethernet frame that is longer than the cycle time. Therefore, in order to use the entire 1280 bytes of the cyclic process image, the cycle time must be at least 200 µs.

  • Page 26: Acyclic Memory Access

    • y bytes: a shadow buffer as large as the largest memory object is kept on standby in the background. Sample: The acyclic memory objects Obj1, Obj2 and Obj3 are defined with 1,000, 3,000 and 7,000 bytes respectively --> x = 11,000 bytes and y = 7,000 bytes. Thus 113,072 bytes of memory space remain. Version: 1.0 EP6080-0000...
  • Page 27 Change in the data structure If the data structure or the object 0x2F00 is changed, all existing data in the EP6080-0000 is deleted. The data structure can be locked against modification by setting the lock object 0xF200:02. Procedure short form: 1.
  • Page 28 270 bytes in 4 memory objects, which can each be accessed acyclically via the CoE. A corresponding entry for this must be made in the EP6080-0000’s StartUp list. This list is empty by default on the EP6080-0000.
  • Page 29 Confirm with OK. The new StartUp entry looks like this: Fig. 12: New EP6080-0000 StartUp entry This configuration must now be loaded to the EP6080-0000 and, in particular, the PREOP-->SAFEOP state transition must be run through as defined in the StartUp entry.
  • Page 30 • the current memory contents are displayed in the order according to associated CoE objects 0x2000, 0x2008, 0x2010 etc. Updating the CoE directory In order to update the display of the CoE directory, use AutoUpdate, UpdateList or the appropriate dialog under Advanced. Version: 1.0 EP6080-0000...
  • Page 31 16#2000 + ((byObjectNo - 1) * 8), pSrcBuf:= pDataForWrite, cbBufLen:= wSizeOfData, bExecute:= TRUE, tTimeout:= tAdsTimeOut, bCompleteAccess:= FALSE, bBusy=> , bError=> , nErrId=> ); Sample program The EL6080 documentation contains a sample program that demonstrates CoE access from a PLC program. Documentation on EL6080 EP6080-0000 Version: 1.0...

  • Page 32: Delete Data

    This reset also deletes the LOCK in 0xF200:02 [} 35]. Protecting an acyclic structure against changes Protecting an acyclic structure against changes If the CoE object 0xF200:02 [} 35] is set to <1>, the structure from CoE object 0x2F00 [} 34] can no longer be changed. Version: 1.0 EP6080-0000...

  • Page 33: Restore The Delivery State

    ð All backup objects are reset to the delivery state. Alternative restore value With some older modules the backup objects can be changed with an alternative restore value: Decimal value: 1819238756 Hexadecimal value: 0x6C6F6164 An incorrect entry for the restore value has no effect. EP6080-0000 Version: 1.0...

  • Page 34: Coe Parameters

    EtherCAT XML Device Description The display matches that of the CoE objects from the EtherCAT XML Device Description. We recommend downloading the latest XML file from the download area of the Beckhoff website and installing it according to installation instructions.
  • Page 35 Index (hex) Name Meaning Data type Flags Default F200:0 Module list Maximum subindex UINT8 0x02 (2 F200:01 Control Control UINT16 0x0000 (0 F200:02 Lock Acyclic structure is protected against changes, if bit is UINT16 0x0000 (0 set. EP6080-0000 Version: 1.0...

  • Page 36: Standard Objects

    Index (hex) Name Meaning Data type Flags Default 1008:0 Device name Device name of the EtherCAT slave STRING EP6080-0000 Index 1009 Hardware version Index (hex) Name Meaning Data type Flags Default 1009:0 Hardware version Hardware version of the EtherCAT slave...
  • Page 37 Index distance of the objects of the individual channels UINT16 0x0001 (1 distance F000:02 Maximum number of Number of channels UINT16 0x0001 (1 modules Index F008 Code word Index (hex) Name Meaning Data type Flags Default F008 Code word Codeword [} 32] EP6080-0000 Version: 1.0...

  • Page 38: Troubleshooting

    Error message in TwinCAT: The variables in the process data Ensure that the sum of the "Invalid SM In/Out Cfg". objects "IO Inputs" and variables in each of the process "IO Outputs" exceed 1280 bytes. data objects does not exceed 1280 bytes. Version: 1.0 EP6080-0000...

  • Page 39: Appendix

    (ph value > 12) unstable > 40 °C Acetic acid unstable Argon (technically pure) stable • resistant: Lifetime several months • non inherently resistant: Lifetime several weeks • not resistant: Lifetime several hours resp. early decomposition EP6080-0000 Version: 1.0...

  • Page 40: Accessories

    ZB8801-0000 Torque wrench for plugs, 0.4…1.0 Nm ZB8801-0001 Torque cable key for M8 / wrench size 9 for ZB8801-0000 Further accessories Further accessories can be found in the price list for fieldbus components from Beckhoff and online at https://www.beckhoff.com. Version: 1.0 EP6080-0000...

  • Page 41: Version Identification Of Ethercat Devices

    Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave Information) in the form of an XML file, which is available for download from the Beckhoff web site. From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since 2014/01)”.

  • Page 42: Version Identification Of Ip67 Modules

    Version identification of IP67 modules The serial number/ data code for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker. The serial number indicates the configuration in delivery state and therefore refers to a whole production batch, without distinguishing the individual modules of a batch.

  • Page 43: Beckhoff Identification Code (Bic)

    8.3.3 Beckhoff Identification Code (BIC) The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016.
  • Page 44 Fig. 18: Example DMC 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 An important component of the BIC is the Beckhoff Traceability Number (BTN, position 2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g.
  • Page 45 Electronic access to the BIC (eBIC) Electronic BIC (eBIC) The Beckhoff Identification Code (BIC) is applied to the outside of Beckhoff products in a visible place. If possible, it should also be electronically readable. The interface that the product can be electronically addressed by is crucial for the electronic readout.
  • Page 46 • The following auxiliary functions are available for processing the BIC/BTN data in the PLC in Tc2_Utilities as of TwinCAT 3.1 build 4024.24 ◦ F_SplitBIC: The function splits the Beckhoff Identification Code (BIC) sBICValue into its components using known identifiers and returns the recognized substrings in the ST_SplittedBIC structure as a return value ◦...
  • Page 47 Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: www.beckhoff.com You will also find further documentation for Beckhoff components there.
  • Page 49 More Information: www.beckhoff.com/ep6080-0000 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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