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3150 REMOTE METER WIRING DIAGRAM
WHITE
B
L
A
C
K
G
R
E
E
N
Y
E
L
L
O
W
BLUE
GREY
RED
PINK
O
R
A
N
G
B
R
O
W
N
TAN
#RED
#RED/BLACK
1
2
3
4
5
6
7
8
9
#WHITE
10
11
12
#BLUE
13
14
15
16
#WHITE/BLACK
17
18
19
#GREEN
IC1
#ORANGE
#BLACK
# - DENOTES LOW VOLTAGE CABLE WIRE
TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCK
TB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCK
TYPICAL OUTPUT WIRING
IC1 - INTERLOCK CABLE RECEPTACLE
UDM - UPPER DRIVE MOTOR
TB1-GREY
LDM - LOWER DRIVE MOTOR
1
AUX - AUXILARY RELAY
HCAM - VALVE HOMING CAM
1
NEUTRAL
SCAM - VALVE STEP CAM
2
BVCAM - BRINE VALVE CAM
LINE
S1
SW1 - VALVE HOMING SWITCH
3
EARTH GND
SW2 - VALVE STEP SWITCH
4
5
UDM
NOTE:
6
VALVE SHOWN IN SERVICE POSITION.
7
LDM
8
HOT
9
AUX
10
AUX
M1
11
NEUTRAL
12
250VAC/3A MAX. RESISTIVE
13
30VDC/3A MAX. RESISTIVE
S1 - SOLENOID ON DURING REGENERATION 24VAC,0.25A MAX
M1 -OPTIONAL MOTOR/PUMP ON DURING REGENERATION
OR CPO DEVICE ON DURING SERVICE(N.O. OUTPUT)
TYPICAL INPUT WIRING
TB2-ORANGE
P/N 19781
1
+5 VDC
RED
DC GROUND
2
3
4
5
LOCKOUT INPUT
6
SENSOR INPUT
7
SHIELD
GREEN
METER INPUT
8
LOCKOUT SWITCH
9
(OPTIONAL)
SENSOR SWITCH
(OPTIONAL)
FLOW METER
(OPTIONAL)
32 • Fleck 3200 NXT
TB1-GREY
1
NEUTRAL
1
WHITE
LINE
2
GREEN
EARTH GND
3
NOT USED
4
UDM
5
BLACK
NOT USED
6
LDM
7
NOT USED
8
E
AUX
9
AUX
1
0
NOT USED
11
12
13
+5 VDC
TB2-ORANGE
DC GROUND
1
P/N 19781
BLACK
2
3
STEP
WHITE
4
LOCKOUT
5
HOME
6
RED
SENSOR
7
METER
8
NOT USED
9
BVCAM
SCAM
TROUBLESHOOTING
Detected Errors
If a communication error is detected, an Error Screen will
alternate with the main (time of day) screen every few seconds.
• All units In Service remain in the In Service position.
• All units in Standby go to In Service.
• Any unit in Regeneration when the error occurs
completes Regeneration and goes to In Service.
• No units are allowed to start a Regeneration Cycle while
the error condition exists, unless they are manually forced
into Regeneration.
• When an error is corrected and the error no longer
displays (it may take several seconds for all of the units
in a system to stop displaying the error message), the
system returns to normal operation.
NOTE: During the error condition the control continues
to monitor the flow meter and update the volume
remaining. Once the error condition is corrected all
units return to the operating status they were in prior
to the error. Regeneration queue is rebuilt according
to the normal system operation. Or, if more than
one unit has been queued for regeneration, then the
queue is rebuilt according to which one communicates
UDM
HCAM
first.
Message Displayed
Flashing time
Detected Error = Matching Address
Detected Error = Program Mismatch
Detected Error = No Message #1
Detected Error = No Message #2
Detected Error = No Message #3
Detected Error = No Message #4
Detected Error = E2 Reset Unit
Test Mode
Black Squares on screen
INI on screen for more than 2
minutes
CHG on screen for more than 2
minutes
Cause For Error
Power outage.
Program time by holding UP on Unit #1.
Two or more units programmed with the same valve address
Program each unit with unique valve
number.
address number in Master Programming.
Master program parameters do not match between two or
Confirm Master Programming for each
more controls.
unit.
No power to Control #1.
Power Control #1.
Communication Cable to Valve Address #1 bad or missing.
Connect or replace Communication Cable.
No power to Control #2.
Power Control #2.
Communication Cable to Valve Address #2 bad or missing.
Connect or replace Communication Cable.
No power to Control #3.
Power Control #3.
Communication Cable to Valve Address #3 bad or missing.
Connect or replace Communication Cable.
No power to Control #4.
Power Control #4.
Communication Cable to Valve Address #4 bad or missing.
Connect or replace Communication Cable.
Reprogram control using Master
This message appears after a software reset.
Programming section.
Circuit Board was not programmed at factory.
Replace Circuit Board.
Bad Circuit Board.
Replace Circuit Board.
Inspect Motor - should be rotating.
Circuit board not getting feedback from cycle switch.
Connect wire harness to cycle switch.
Check Cycle Micro Switch.
Control programmed incorrectly as 2900 or 3900 valve type.
Reprogram unit as Stager Valve type.
Correction
Fleck 3200 NXT • 33
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