Amazone ZA-M 900 Operating Manual
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Amazone ZA-M 900 Operating Manual

Fertiliser spreader
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M G 1 4 8 6
B A G 0 0 3 4 . 0 0 4 . 0 6
P r i n t e d i n G e r m a n y
Operating manual
az
ZA-M 900
ZA-M 1200
ZA-M 1500
Fertiliser spreader
Please read this operating
manual before first
commissioning.
Keep it in a safe place
for future use!

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  • Page 1 Operating manual ZA-M 900 ZA-M 1200 ZA-M 1500 Fertiliser spreader Please read this operating manual before first M G 1 4 8 6 commissioning. B A G 0 0 3 4 . 0 0 4 . 0 6 Keep it in a safe place...
  • Page 2 READING THE INSTRUCTION manual and adhering to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything should work by itself.
  • Page 3 I d e n t i f i c a t i o n d a t a I d e n t i f i c a t i o n d a t a E n t e r t h e m a c h i n e i d e n t i f i c a t i o n d a t a h e r e . Y o u w i l l f i n d t h e i d e n t i f i c a - t i o n d a t a o n t h e t y p e p l a t e .
  • Page 4 F o r e w o r d F o r e w o r d D e a r C u s t o m e r , Y o u h a v e c h o s e n o n e o f t h e q u a l i t y p r o d u c t s f r o m t h e w i d e p r o d u c t r a n g e o f A M A Z O N E N - W E R K E , H .

  • Page 5: Table Of Contents

    T a b l e o f C o n t e n t s User Information ..................8 1 . 1 P u r p o s e o f t h e d o c u m e n t ......................8 1 .
  • Page 6 T a b l e o f C o n t e n t s 5 . 4 . 1 C o m m e n t s o n s p r e a d i n g d i s c s 1 0 - 1 2 a n d 1 0 - 1 6 .
  • Page 7 T a b l e o f C o n t e n t s 1 0 . 5 . 1 C o m b i n a t i o n m a t r i x f o r c e n t r i f u g a l b r o a d c a s t e r s f o r s p r e a d i n g s l u g p e l l e t s ......1 0 2 Faults ......................103 1 1 .

  • Page 8: User Information

    U s e r I n f o r m a t i o n User Information T h e U s e r I n f o r m a t i o n c h a p t e r s u p p l i e s i n f o r m a t i o n o n h a n d l i n g t h e o p e r a t i n g m a n u a l .

  • Page 9: General Safety Instructions

    G e n e r a l S a f e t y I n s t r u c t i o n s General Safety Instructions T h i s c h a p t e r c o n t a i n s i m p o r t a n t i n f o r m a t i o n o n s a f e o p e r a t i o n o f t h e m a c h i n e .
  • Page 10 G e n e r a l S a f e t y I n s t r u c t i o n s R i s k s i n h a n d l i n g t h e m a c h i n e T h e m a c h i n e h a s b e e n c o n s t r u c t e d t o t h e s t a t e - o f - t h e a r t a n d t h e r e c o g n i s e d r u l e s o f s a f e t y .

  • Page 11: R E P R E S E N T A T I O N O F S A F E T Y S Y M B O L

    G e n e r a l S a f e t y I n s t r u c t i o n s Representation of safety symbols S a f e t y i n s t r u c t i o n s a r e i n d i c a t e d b y t h e t r i a n g u l a r s a f e t y s y m b o l a n d t h e h i g h l i g h t e d s i g n a l w o r d .

  • Page 12: O R G A N I S A T I O N A L M E A S U R E

    G e n e r a l S a f e t y I n s t r u c t i o n s Organisational measures T h e o p e r a t o r m u s t p r o v i d e t h e n e c e s s a r y p e r s o n a l p r o t e c t i v e e q u i p - m e n t , s u c h a s : P r o t e c t i v e g l a s s e s •...

  • Page 13: U S E R T R A I N I N

    G e n e r a l S a f e t y I n s t r u c t i o n s User training O n l y t h o s e p e o p l e w h o h a v e b e e n t r a i n e d a n d i n s t r u c t e d m a y w o r k w i t h / o n t h e m a c h i n e .
  • Page 14 G e n e r a l S a f e t y I n s t r u c t i o n s Safety measures in normal operation O n l y o p e r a t e t h e m a c h i n e i f a l l t h e s a f e t y a n d p r o t e c t i o n e q u i p m e n t i s f u l l y f u n c t i o n a l .
  • Page 15 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 0 . 1 S p a r e a n d w e a r p a r t s a n d a i d s I m m e d i a t e l y r e p l a c e a n y m a c h i n e p a r t s w h i c h a r e n o t i n a p e r f e c t s t a t e .
  • Page 16 G e n e r a l S a f e t y I n s t r u c t i o n s 2.13 Warning pictograms and other signs on the machine A l w a y s k e e p a l l t h e w a r n i n g p i c t o g r a m s o f t h e m a c h i n e c l e a n a n d i n a l e g i b l e s t a t e .
  • Page 17 G e n e r a l S a f e t y I n s t r u c t i o n s O r d e r n u m b e r a n d e x p l a n a t i o n W a r n i n g p i c t o g r a m M D 0 7 5 D a n g e r f r o m c u t t i n g o r c u t t i n g o f f f i n g e r s a n d...
  • Page 18 G e n e r a l S a f e t y I n s t r u c t i o n s M D 0 8 9 D a n g e r ! R i s k o f c o n t u s i o n s o v e r t h e w h o l e b o d y i n t h e d a n g e r a r e a b e n e a t h s u s p e n d e d l o a d s / m a c h i n e p a r t s ! T h i s d a n g e r w i l l c a u s e s e r i o u s i n j u r i e s a n y w h e r e...
  • Page 19 G e n e r a l S a f e t y I n s t r u c t i o n s M D 0 9 7 D a n g e r o f c o n t u s i o n f o r t h e w h o l e b o d y i n t h e l i f t i n g a r e a o f t h e t h r e e p o i n t l i n k a g e b y s p a c i n g n a r r o w i n g w h e n a c t u a t i n g t h e t h r e e p o i n t h y d r a u l i c s y s t e m !
  • Page 20 G e n e r a l S a f e t y I n s t r u c t i o n s M D 1 1 5 M a x i m u m o p e r a t i o n a l p r e s s u r e o f t h e h y d r a u l i c s y s t e m : 2 0 0 b a r .
  • Page 21 G e n e r a l S a f e t y I n s t r u c t i o n s M E 6 4 9 1 . V o r d e r a c h s e n t l a s t u n g d e s S c h l e p p e r s b e a c h t e n .
  • Page 22 G e n e r a l S a f e t y I n s t r u c t i o n s M E 6 5 6 N u r z u l ä s s i g b e i A n h ä n g e r n m i t A u f l a u f - o d e r S e i l z u g b r e m s e .
  • Page 23 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 3 . 1 P o s i t i o n i n g o f w a r n i n g p i c t o g r a m s a n d o t h e r l a b e l s W a r n i n g p i c t o g r a m s T h e f o l l o w i n g d i a g r a m s s h o w t h e a r r a n g e m e n t o f t h e w a r n i n g p i c t o - g r a m s o n t h e m a c h i n e .
  • Page 24 G e n e r a l S a f e t y I n s t r u c t i o n s 2.14 Dangers of no observance of the safety information N o o b s e r v a n c e o f t h e s a f e t y i n f o r m a t i o n C a n p o s e b o t h a d a n g e r t o p e o p l e a n d a l s o t o t h e e n v i r o n m e n t •...
  • Page 25 G e n e r a l S a f e t y I n s t r u c t i o n s 2.16 Safety information for users W A R N I N G R i s k o f c o n t u s i o n s , c u t s , d r a g g i n g , c a t c h i n g o r k n o c k s f r o m i n - s u f f i c i e n t t r a f f i c a n d o p e r a t i o n a l s a f e t y .
  • Page 26 G e n e r a l S a f e t y I n s t r u c t i o n s W h e n c o u p l i n g a n d d e c o u p l i n g m a c h i n e s , m o v e t h e s u p p o r t •...
  • Page 27 G e n e r a l S a f e t y I n s t r u c t i o n s M a c h i n e t r a n s p o r t a t i o n W h e n u s i n g p u b l i c h i g h w a y s , c o m p l y w i t h t h e n a t i o n a l r o a d •...
  • Page 28 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 6 . 2 H y d r a u l i c s y s t e m T h e h y d r a u l i c s y s t e m i s u n d e r a h i g h p r e s s u r e .
  • Page 29 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 6 . 3 E l e c t r i c a l s y s t e m W h e n w o r k i n g o n t h e e l e c t r i c a l s y s t e m , a l w a y s d i s c o n n e c t t h e •...
  • Page 30 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 6 . 4 O p e r a t i o n w i t h P T O s h a f t s O n l y u s e P T O s h a f t s w h i c h a r e d e s i g n e d f o r t h e i m p l e m e n t b y •...
  • Page 31 G e n e r a l S a f e t y I n s t r u c t i o n s 2 . 1 6 . 5 F e r t i l i s e r s p r e a d e r o p e r a t i o n S t a n d i n g i n t h e o p e r a t i o n a l r a n g e i s f o r b i d d e n .

  • Page 32: Loading And Unloading

    L o a d i n g a n d u n l o a d i n g Loading and unloading L o a d i n g w i t h a h o i s t c r a n e : D A N G E R ! W h e n l o a d i n g t h e m a c h i n e w i t h a h o i s t c r a n e u s e t h e i n d i c a t e d p o i n t s...

  • Page 33: Product Description

    P r o d u c t d e s c r i p t i o n Product description T h i s c h a p t e r : P r o v i d e s a c o m p r e h e n s i v e o v e r v i e w o f t h e m a c h i n e s t r u c t u r e . •...
  • Page 34 P r o d u c t d e s c r i p t i o n Safety and protection equipment ( 7 ) C h a i n g u a r d o f a g i t a t o r s h a f t d r i v e ( 8 ) G u a r d f o r s h a f t b e t w e e n c e n t r e a n d a n g u l a r g e a r b o x ( 9 ) P T O s h a f t g u a r d ( 1 0 ) G u a r d t u b e f o r o p e r a t i o n w i t h t h e s p r e a d i n g d i s c s O M 2 4 - 3 6...
  • Page 35 P r o d u c t d e s c r i p t i o n Designated use of the machine A M A Z O N E Z A - M 9 0 0 / 1 2 0 0 / T h e f e r t i l i s e r s p r e a d e r 1 5 0 0...
  • Page 36 P r o d u c t d e s c r i p t i o n D a n g e r a r e a s e x i s t . ● B e t w e e n t h e t r a c t o r a n d t h e m a c h i n e , p a r t i c u l a r l y d u r i n g c o u - p l i n g a n d d e c o u p l i n g o p e r a t i o n s .

  • Page 37: C O N F O R M I T

    P r o d u c t d e s c r i p t i o n Technical data H o p p e r P a y l o a d W e i g h t F i l l i n g F i l l i n g T o t a l w i d t h T o t a l...

  • Page 38: N E C E S S A R Y T R A C T O R E Q U I P M E N

    P r o d u c t d e s c r i p t i o n 4.10 Necessary tractor equipment F o r p r o p e r m a c h i n e o p e r a t i o n , t h e t r a c t o r m u s t f u l f i l t h e f o l l o w i n g r e - q u i r e m e n t s : T r a c t o r e n g i n e p o w e r H o p p e r c a p a c i t y :...

  • Page 39: Structure And Function

    S t r u c t u r e a n d f u n c t i o n Structure and function T h e f o l l o w i n g c h a p t e r p r o v i d e s i n f o r m a t i o n o n t h e m a c h i n e s t r u c t u r e a n d t h e f u n c t i o n s o f t h e i n d i v i d u a l c o m p o n e n t s .

  • Page 40: P T O S H A F

    S t r u c t u r e a n d f u n c t i o n PTO shaft T h e P T O s h a f t p r o v i d e s t h e p o w e r t r a n s m i s s i o n b e t w e e n t r a c t o r a n d m a c h i n e .

  • Page 41: C O U P L I N G T H E P T O S H A F

    S t r u c t u r e a n d f u n c t i o n O n l y u s e t h e s u p p l i e d P T O s h a f t a n d t h e s u p p l i e d P T O s h a f t •...

  • Page 42: U N C O U P L I N G T H E P T O S H A F

    S t r u c t u r e a n d f u n c t i o n 5 . 2 . 2 U n c o u p l i n g t h e P T O s h a f t C A U T I O N D a n g e r f r o m g e t t i n g b u r n t t h r o u g h h o t c o m p o n e n t s o f t h e P T O s h a f t .
  • Page 43 S t r u c t u r e a n d f u n c t i o n Hydraulic system connections W A R N I N G D a n g e r o f i n f e c t i o n f r o m e s c a p i n g h y d r a u l i c f l u i d a t h i g h p r e s - s u r e ! W h e n c o u p l i n g a n d d e c o u p l i n g t h e h y d r a u l i c h o s e l i n e s , e n s u r e t h a t t h e h y d r a u l i c s y s t e m i s d e p r e s s u r i s e d o n b o t h t h e m a c h i n e a n d t r a c -...

  • Page 44: C O U P L I N G T H E H Y D R A U L I C H O S E L I N E

    S t r u c t u r e a n d f u n c t i o n C A U T I O N I n c a s e o f l e a k i n g c o n t r o l s p o o l v a l v e s a n d / o r a p r o l o n g e d s t a n d - s t i l l , e .

  • Page 45: U N C O U P L I N G T H E H Y D R A U L I C H O S E L I N E

    S t r u c t u r e a n d f u n c t i o n 5 . 3 . 2 U n c o u p l i n g t h e h y d r a u l i c h o s e l i n e s 1 .

  • Page 46: C O M M E N T S O N S P R E A D I N G D I S C S

    S t r u c t u r e a n d f u n c t i o n 5 . 4 . 1 C o m m e n t s o n s p r e a d i n g d i s c s 1 0 - 1 2 a n d 1 0 - 1 6 T h e s p r e a d i n g d i s c O M 1 0 - 1 2 h a s b e e n d e v e l -...

  • Page 47: A G I T A T O

    S t r u c t u r e a n d f u n c t i o n Agitator S p i r a l a g i t a t o r s i n t h e h o p p e r t i p s ( F i g . 1 1 / 1 ) p r o v i d e a n e v e n f e r t i l i z e r f l o w o n t o t h e s p r e a d i n g d i s c s .

  • Page 48: B O U N D A R Y / S I D E S P R E A D I N

    S t r u c t u r e a n d f u n c t i o n T h e s h u t t e r i s o p e n e d w h e n t h e s h u t t e r r o d ( F i g . 1 4 / 1 ) i s e x t e n d e d .
  • Page 49 S t r u c t u r e a n d f u n c t i o n " T e l e - S e t " B o r d e r s p r e a d d i s c s ( o p t i o n ) E n a b l e s a f e r t i l i z i n g a l o n g s i d e t h e f i e l d ' s b o u n d - a r y a s p r e s c r i b e d b y t h e d r a f t o f a f e r t i l i z e r d e -...

  • Page 50: O N B O A R D C O M P U T E R ( O P T I O

    S t r u c t u r e a n d f u n c t i o n On board computer (Option) A M A T R O N A M A D O S W h e n m a k i n g u s e o f t h e Z A - M w i t h o n - b o a r d c o m p u t e r a d h e r i n g t o t h e o p e r a t o r ' s m a n u a l f o r A M A T R O N A M A D O S...

  • Page 51: G U A R D S C R E E N I N S I D E T H E H O P P E

    S t r u c t u r e a n d f u n c t i o n Guard screen inside the hopper T h e f o l d a b l e g u a r d s c r e e n s c o v e r t h e e n t i r e h o p - p e r a n d s e r v e a s p r o t e c t i o n a g a i n s t t o u c h i n g t h e r o t a t i n g •...

  • Page 52: T R A N S P O R T - A N D P A R K I N G D E V I C E ( D E T A C H A B L E , O P T I O

    S t r u c t u r e a n d f u n c t i o n 5.10 Transport- and parking device (detachable, option) T h e d e t a c h a b l e t r a n s p o r t - a n d p a r k i n g d e v i c e ( F i g .

  • Page 53: S W I V E L A B L E H O P P E R C O V E R ( O P T I O

    S t r u c t u r e a n d f u n c t i o n 5.12 Swivelable hopper cover (option) A l s o i n w e t w e a t h e r c o n d i t i o n s , t h e s w i v e l a b l e h o p p e r c o v e r g u a r a n t e e s d r y s p r e a d i n g m a t e r i a l .

  • Page 54: T W O - W A Y - V A L V E U N I T ( O P T I O

    S t r u c t u r e a n d f u n c t i o n 5.14 Two-way-valve unit (option) T h e t w o - w a y - v a l v e i s r e q u i r e d f o r t h e h y d r a u l i c s i n g l e s h u t t e r c o n t r o l o n t r a c t o r s w i t h o n l y o n e s i n g l e a c t i n g h y d r a u l i c c o n n e c t i o n .

  • Page 55: T H R E E W A Y V A L V E ( O P T I O

    S t r u c t u r e a n d f u n c t i o n 5.15 Three way valve (option) T h e t h r e e w a y v a l v e i s r e q u i r e d f o r t h e h y d r a u l i c s i n g l e s h u t t e r c o n t r o l a n d u s e o f t h e L i m i t e r M o n t r a c t o r s w i t h o n l y o n e s i n g l e a c t i n g h y d r a u l i c c o n t r o l v a l v e .
  • Page 56 S t r u c t u r e a n d f u n c t i o n 8 . P u l l c o n n e c t i n g y o k e o f f t h e g e a r b o x i n p u t s h a f t a g a i n .

  • Page 57: Commissioning

    C o m m i s s i o n i n g Commissioning T h i s c h a p t e r c o n t a i n s i n f o r m a t i o n •...

  • Page 58: C H E C K I N G T H E S U I T A B I L I T Y O F T H E T R A C T O

    C o m m i s s i o n i n g Checking the suitability of the tractor W A R N I N G D a n g e r o f b r e a k i n g d u r i n g o p e r a t i o n , i n s u f f i c i e n t s t a b i l i t y a n d i n s u f f i c i e n t t r a c t o r s t e e r i n g a n d b r a k i n g p o w e r o n i m p r o p e r u s e o f t h e t r a c t o r ! •...
  • Page 59 C o m m i s s i o n i n g 6 . 1 . 1 . 1 D a t a r e q u i r e d f o r t h e c a l c u l a t i o n F i g .
  • Page 60 C o m m i s s i o n i n g 6 . 1 . 1 . 2 C a l c u l a t i o n o f t h e m i n i m u m b a l l a s t f r o n t G t o e n s u r e t h e s t e e r a b i l i t y V m i n •...
  • Page 61 C o m m i s s i o n i n g 6 . 1 . 1 . 7 T a b l e A c t u a l v a l u e a c c o r d i n g t o P e r m i s s i b l e v a l u e D o u b l e t h e p e r m i s - t h e c a l c u l a t i o n...

  • Page 62: F I T T I N G T H E P T O S H A F

    C o m m i s s i o n i n g Fitting the PTO shaft C A U T I O N A M A Z O N E O n l y u s e t h e P T O s h a f t p r e s c r i b e d b y t h e •...

  • Page 63: M A T C H I N G T H E P T O S H A F T L E N G T H T O T H E T R A C T O

    C o m m i s s i o n i n g Matching the PTO shaft length to the tractor W A R N I N G D a n g e r f r o m d e f e c t i v e a n d / o r d e s t r o y e d f l i n g i n g c o m p o n e n t s r e s u l t i f t h e P T O s h a f t u p s e t s o r i s p u l l e d a p a r t d u e t o i m p r o p e r m a t c h i n g o f t h e P T O s h a f t l e n g t h w h e n l i f t i n g / l o w e r i n g t h e m a - c h i n e c o u p l e d o n t o t h e t r a c t o r !
  • Page 64 C o m m i s s i o n i n g S h o r t e s t d i m e n s i o n o f t h e P T O s h a f t a t h o r i z o n t a l a r r a n g e m e n t o f t h e P T O s h a f t .

  • Page 65: S E C U R I N G T R A C T O R / M A C H I N E F R O M U N I N T E N T I O N A L S T A R T - U P A N D R O L L I N

    C o m m i s s i o n i n g Securing tractor/machine from unintentional start-up and rolling W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s w h e n m a k i n g i n t e r v e n t i o n s i n t h e m a c h i n e t h r o u g h u n i n t e n t i o n a l l o w e r i n g o f t h e m a c h i n e w h e n i t i s r a i s e d w i t h •...

  • Page 66: S E T T I N G T H E S Y S T E M C O N V E R T I N G B O L T O N T H E B R O A D C A S T E R V A L V E B L O C

    C o m m i s s i o n i n g Setting the system converting bolt on the broadcaster valve block C o m f o r t e q u i p m e n t o n l y ! T h e s e t t i n g o f t h e c o n v e r t i n g b o l t ( F i g .

  • Page 67: Coupling And Uncoupling The Machine

    C o u p l i n g a n d u n c o u p l i n g t h e m a c h i n e Coupling and uncoupling the machine W h e n c o u p l i n g a n d u n c o u p l i n g m a c h i n e s , f o l l o w t h e i n s t r u c t i o n s g i - v e n i n t h e s e c t i o n "...
  • Page 68 C o u p l i n g a n d u n c o u p l i n g t h e m a c h i n e W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s w h e n t h e m a c h i n e u n e x p e c t e d l y r e l e a s e s f r o m t h e t r a c t o r ! U s e t h e i n t e n d e d e q u i p m e n t t o c o n n e c t t h e t r a c t o r a n d t h e m a - •...
  • Page 69 C o u p l i n g a n d u n c o u p l i n g t h e m a c h i n e L o c k i n g l e v e r m u s t c a t c h ! ( F i g . 4 1 ) 3 .

  • Page 70: U N C O U P L I N G T H E M A C H I N

    C o u p l i n g a n d u n c o u p l i n g t h e m a c h i n e Uncoupling the machine W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s t h r o u g h i n s u f f i c i e n t s t a b i l i t y a n d p o s s i b l e t i l t i n g o f t h e d e c o u p - l e d m a c h i n e !

  • Page 71: Adjustments

    A d j u s t m e n t s Adjustments W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s t h r o u g h U n i n t e n t i o n a l f a l l i n g o f t h e m a c h i n e r a i s e d u s i n g t h e t r a c - •...

  • Page 72: S E T T I N G T H E M O U N T I N G H E I G H

    A d j u s t m e n t s Setting the mounting height D A N G E R A s k p e o p l e t o l e a v e t h e d a n g e r z o n e b e h i n d o r u n d e r n e a t h t h e m a c h i n e , a s i t m a y s w i n g t o t h e r e a r a n d d o w n i f t h e u p p e r l i n k h a l v e s e r r o n e o u s l y a r e t w i s t e d a p a r t r e s p .
  • Page 73 A d j u s t m e n t s 8 . 1 . 2 L a t e t o p d r e s s i n g T h e s p r e a d i n g d i s c s a r e s u p p l i e d a s s t a n d a r d w i t h s p r e a d i n g v a n e s b y w h i c h b e s i d e s t h e n o r - m a l s p r e a d i n g p r o c e d u r e a l s o l a t e t o p d r e s s i n g i n c r o p s t o g r o w t h h e i g h t o f 1 m m a y b e c o n -...
  • Page 74 A d j u s t m e n t s 8 . 2 . 1 S e t t i n g t h e s h u t t e r s l i d e p o s i t i o n w i t h t h e a i d o f t h e s e t t i n g l e v e r s 1 .
  • Page 75 A d j u s t m e n t s 8 . 2 . 3 D e t e r m i n e t h e s h u t t e r s l i d e p o s i t i o n w i t h t h e a i d o f t h e c a l c u l a t i n g d i s c r u l e T h e c a l c u l a t i n g d i s c r u l e c o n s i s t s o f : T h e o u t e r w h i t e s c a l e w i t h t h e s p r e a d r a t e s •...
  • Page 76 A d j u s t m e n t s 3 . C a r e f u l l y m e a s u r e a t e s t d i s t a n c e i n t h e f i e l d . M a r k b e g i n n i n g a n d e n d o f t h e t e s t d i s t a n c e .
  • Page 77 A d j u s t m e n t s T h e m u l t i p l i e r f o r t h e t o t a l q u a n t i t y c o n s i d e r s t h e o n e - s i d e d •...
  • Page 78 A d j u s t m e n t s R e q u i r e d f o r w a r d d i s - M u l t i p l i e r f o r t h e t o t a l W o r k i n g w i d t h [ m ] A r e a c o v e r e d [ h a ] t a n c e [ m ]...

  • Page 79: S T A T I O N A R Y S P R E A D R A T E C H E C

    A d j u s t m e n t s 8 . 3 . 2 . 1 C o n v e r s i o n o f t h e r e q u i r e d t e s t d i s t a n c e f o r w o r k i n g w i d t h s n o t s h o w n i n t h e s e t t i n g t a b l e W o r k i n g w i d t h s u p t o 2 1 m M u l t i p l i e r 4 0 5 0 0...
  • Page 80 A d j u s t m e n t s 2 . S e t s h u t t e r s l i d e p o s i t i o n 4 3 . 3 . H a g i n c o l l e c t i n g b u c k e t . 4 .

  • Page 81: S E T T I N G T H E S H U T T E R S L I D E P O S I T I O N W I T H T H E A I D O F T H E C A L I B R A T I O N D E V I C E ( S P E C I A L O P T I O

    A d j u s t m e n t s Setting the shutter slide position with the aid of the calibration device (special option) W h e n d e t e r m i n i n g t h e s h u t t e r s l i d e p o s i t i o n w i t h t h e a i d o f t h e c a l i b r a - t i o n d e v i c e , m a k e u s e o f t h e c a l c u l a t i o n d i s c r u l e p r o v i d e d w i t h t h i s s p e c i a l o p t i o n ! ( O n t h e c e n t r e , c o l o r e d s c a l e y o u w i l l f i n d p o s i t i o n „...
  • Page 82 A d j u s t m e n t s F o r w o r k i n g w i d t h s o f m o r e t h a n 2 4 m h a l v e t h e c o l l e c t e d a m o u n t o f f e r t i l i z e r ( e .

  • Page 83: S E T T I N G T H E W O R K I N G W I D T

    A d j u s t m e n t s Setting the working width T h e w o r k i n g w i d t h ( d i s t a n c e b e t w e e n t h e t r a m l i n e s ) a r e a d j u s t a b l e w i t h i n t h e w o r k i n g w i d t h s o f t h e r e l e v a n t O m n i a - S e t ( O M ) s p r e a d i n g d i s c p a i r s ( w h e n s p r e a d i n g u r e a , h o w e v e r , d e v i a t i o n s m i g h t o c c u r ) .
  • Page 84 A d j u s t m e n t s T h e s c a l e ( F i g . 5 4 / 1 ) w i t h t h e f i g u r e f r o m 5 t o 2 8 r e f e r s t o t h e •...

  • Page 85: C H E C K I N G T H E W O R K I N G W I D T H W I T H T H E M O B I L E T E S T K I T ( O P T I O

    A d j u s t m e n t s 8 . 5 . 2 C h e c k i n g t h e w o r k i n g w i d t h w i t h t h e m o b i l e t e s t k i t ( o p t i o n ) T h e s e t t i n g v a l u e s o f t h e s e t t i n g c h a r t h a v e t o b e c o n s i d e r e d a s g u i d e v a l u e s o n l y , a s t h e s p r e a d - i n g p r o p e r t i e s o f t h e k i n d s o f f e r t i l i z e r v a r y .

  • Page 86: B O U N D A R Y A N D S I D E S P R E A D I N G W I T H B O R D E R S P R E A D I N G S Y S T E M L I M I T E R

    A d j u s t m e n t s N o r m a l - b o r d e r s p r e a d i n g ( F i g . 5 7 ) : T h e a d j a c e n t a r e a i s a n a r a b l e f i e l d .
  • Page 87 A d j u s t m e n t s F o r s e t t i n g t h e f i g u r e s m o v e t h e b o r d e r s p r e a d d e f l e c t o r o n t h e g u i d e b r a c k e t .

  • Page 88: B O U N D A R Y A N D S I D E S P R E A D I N G W I T H B O R D E R S P R E A D I N G D I S C T E L E - S E

    A d j u s t m e n t s Y o u w i l l f i n d e a c h o n e s e t t i n g b a r ( F i g . 6 2 / 1 ) o n t h e l e f t h a n d a n d r i g h t h a n d e d g e o n t h e u p p e r s i d e o f t h e b o u n d a r y s p r e a d d e f l e c t o r .
  • Page 89 A d j u s t m e n t s 1 . A f t e r h a v i n g s l a c k e n e d t h e c o r r e s p o n d i n g t h u m b n u t , s w i v e l t h e t e l e s c o p i c b l a d e s ( F i g .
  • Page 90 A d j u s t m e n t s 1 . E x a m p l e : D i s t a n c e o f t h e f i r s t t r a m l i n e t o t h e f i e l d ' s b o r d e r : 9 m ( T S 5 - 9 ) K i n d o f f e r t i l i z e r : C A N 2 7 % N g r a n u l a r , B A S F ( w h i t e ) , ( G r o u p I )

  • Page 91: E X C E P T I O N S A T B O R D E R S P R E A D I N G

    A d j u s t m e n t s 8 . 6 . 3 E x c e p t i o n s a t b o r d e r s p r e a d i n g ( t r a m l i n e c e n t e r d o e s n o t c o r r e s p o n d t o h a l f t h e w o r k i n g w i d t h f r o m t h e f i e l d ' s s i d e ) H e r e c h o o s e s h u t t e r p o s i t i o n ( s e t t i n g l e v e r p o s i t i o n ) f o r s e t t i n g t h e s p r e a d r a t e i n d e p e n d e n c e o f t h e v a r i o u s w o r k i n g w i d t h s ( t r a m l i n e...

  • Page 92: Transportation

    T r a n s p o r t a t i o n Transportation C o m p l y w i t h t h e c h a p t e r " S a f e t y i n f o r m a t i o n f o r t h e u s e r " , f r o m •...
  • Page 93 T r a n s p o r t a t i o n C A U T I O N H i t c h i n g d e v i c e f o r o p e r a t i n g i m p l e m e n t s a n d t w o a x l e t r a i l e r s , p r o v i d e d t h a t : t h e f o r w a r d s p e e d o f 2 5 k m / h i s n o t e x c e e d e d , •...

  • Page 94: Use Of The Machine

    U s e o f t h e m a c h i n e Use of the machine W h e n u s i n g t h e m a c h i n e , o b s e r v e t h e i n f o r m a t i o n i n t h e C h a p t e r s "...
  • Page 95 U s e o f t h e m a c h i n e W A R N I N G R i s k o f c a t c h i n g a n d t r a p p i n g a n d d a n g e r f r o m f l i n g i n g f o r e i g n p a r t i c l e s w i t h i n t h e d a n g e r z o n e o f t h e d r i v e n P T O s h a f t .
  • Page 96 U s e o f t h e m a c h i n e W A R N I N G N e v e r e v e r r e a c h i n t o t h e a r e a o f t h e r o t a t i n g a g i t a t o r s p i r a l . •...

  • Page 97: F I L L I N G T H E S P R E A D E

    U s e o f t h e m a c h i n e 10.1 Filling the spreader B e f o r e f i l l i n g e n s u r e t h a t t h e r e a r e n o r e s i d u e o r f o r e i g n p a r t i c l e s •...

  • Page 98: S P R E A D I N G O P E R A T I O

    U s e o f t h e m a c h i n e 10.2 Spreading operation Z A - M F o r w i t h o n b o a r d c o m p u t e r , p l e a s e r e f e r t o t h e i n s t r u c t i o n m a n u a l f o r t h e o n - b o a r d c o m p u t e r .
  • Page 99 U s e o f t h e m a c h i n e I f i n s p i t e o f a n e q u a l s h u t t e r p o s i t i o n a n u n e v e n e m p t y i n g o f t h e •...

  • Page 100: E X C H A N G I N G T H E S P R E A D I N G D I S C

    U s e o f t h e m a c h i n e 10.3 Exchanging the spreading discs W A R N I N G S e c u r e t h e t r a c t o r / m a c h i n e f r o m u n i n t e n t i o n a l s t a r t - u p a n d u n i n - t e n t i o n a l r o l l i n g .

  • Page 101: R E C O M M E N D A T I O N S F O R B R O A D C A S T I N G O N T H E H E A D L A N D

    U s e o f t h e m a c h i n e 10.4 Recommendations for broadcasting on the headlands P r e c o n d i t i o n f o r a n a c c u r a t e b r o a d c a s t i n g a t f i e l d b o r d e r s o r f i e l d s i d e s i s t h e c o r r e c t c r e a t i n g o f t r a m l i n e s .
  • Page 102 U s e o f t h e m a c h i n e W h e n s p r e a d i n g s l u g p e l l e t s t a k e c a r e t h a t t h e s h u t t e r o p e n i n g s •...

  • Page 103: Faults

    F a u l t s Faults W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s t h r o u g h U n i n t e n t i o n a l f a l l i n g o f t h e m a c h i n e r a i s e d u s i n g t h e t r a c - •...
  • Page 104 F a u l t s Z A - M F a u l t s , c a u s e s a n d r e m e d y f o r w i t h C o m f o r t - e q u i p m e n t F a u l t C a u s e R e m e d y...

  • Page 105: F A I L U R E O F E L E C T R O N I C

    F a u l t s 11.2 Failure of electronics I n c a s e o f t r o u b l e o n t h e o n - b o a r d c o m p u t e r o r t h e e l e c t r i c s e t t i n g m o t o r s w h i c h c a n n o t b e r e m e d i e d i m m e d i a t e l y , o p e r a t i o n c a n b e c o n t i n u e d ( s e e o p e r a t o r ' s m a n u a l f o r o n - b o a r d c o m p u t e r ) .

  • Page 106: Cleaning, Maintenance And Repairs

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s Cleaning, maintenance and repairs W A R N I N G R i s k o f c o n t u s i o n s , c u t t i n g , c a t c h i n g , d r a w i n g i n a n d k n o c k s t h r o u g h U n i n t e n t i o n a l f a l l i n g o f t h e m a c h i n e r a i s e d u s i n g t h e t r a c -...

  • Page 107: L U B R I C A T I O N R E G U L A T I O N

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s C A U T I O N C l e a n , g r e a s e o r a d j u s t t h e c e n t r i f u g a l b r o a d c a s t e r o r t h e u n i - v e r s a l j o i n t s h a f t o n l y a f t e r t h e P T O s h a f t a n d e n g i n e h a v e b e e n s t o p p e d a n d t h e i g n i t i o n k e y i s r e m o v e d .

  • Page 108: 2 . 2 . 2 G R E A S I N G T H E P T O S H A F

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s C o m p a n y L u b r i c a n t d e s i g n a t i o n N o r m a l e E i n s a t z - E x t r e m e E i n s a t z - B e d i n g u n g e n...

  • Page 109: M A I N T E N A N C E P L A N - O V E R V I E

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.3 Maintenance plan – Overview C a r r y o u t m a i n t e n a n c e w o r k w h e n t h e f i r s t i n t e r v a l i s r e a c h e d . •...

  • Page 110: S H E A R O F F S A F E T Y F O R P T O S H A F T S A N D A G I T A T O R S H A F T D R I V

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.4 Shear off safety for PTO shafts and agitator shaft drive T h e s e p a r a t e l y s u p p l i e d b o l t s 8 x 3 0 , D I N 9 3 1 , 8 .

  • Page 111: C H E C K O F T H E H Y D R A U L I C O I L F I L T E

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.6 Check of the hydraulic oil filter Z A - M F o r w i t h C o m f o r t e q u i p m e n t : D u r i n g o p e r a t i o n t h e f u n c t i o n o f t h e h y d r a u l i c o i l...

  • Page 112: E X C H A N G I N G O F T H E S P R E A D I N G V A N E S A N D S W I V E L B L A D E

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.9 Exchanging of the spreading vanes and swivel blades T h e t e c h n i c a l c o n d i t i o n o f t h e s p r e a d i n g v a n e s i n c l . t h e i r s w i v e l b l a d e s e s s e n t i a l l y i n f l u e n c e s t h e e v e n l a t e r a l f e r t i l i z e r d i s t r i b u t i o n i n t h e f i e l d ( c r e a t i o n o f s t r i p e s ) .
  • Page 113 C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.10 Hydraulic system W A R N I N G R i s k o f i n f e c t i o n t h r o u g h t h e h i g h p r e s s u r e h y d r a u l i c f l u i d o f t h e h y d r a u l i c s y s t e m e n t e r i n g t h e b o d y ! O n l y a s p e c i a l i s t w o r k s h o p m a y c a r r y o u t w o r k o n t h e h y d r a u l i c...
  • Page 114 C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 1 2 . 1 0 . 1 L a b e l l i n g h y d r a u l i c h o s e l i n e s T h e a s s e m b l y l a b e l l i n g p r o v i d e s t h e f o l l o w - i n g i n f o r m a t i o n : F i g .
  • Page 115 C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s L i f e s p a n o f 6 y e a r s h a s b e e n e x c e e d e d . •...

  • Page 116: C H E C K I N G T H E B A S I C S E T T I N G O F T H E S H U T T E R S L I D E

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.11 Checking the basic setting of the shutter slides Z A - M w i t h j o b c o m p u t e r ;...

  • Page 117: D I S M A N T L I N G P T O S H A F

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.12 Dismantling PTO shaft 1 . S l a c k e n t a p e r e d g r e a s e n i p p l e i n t h e c o n - n e c t i n g y o k e o f t h e P T O s h a f t –...

  • Page 118: S C R E W T I G H T E N I N G T O R Q U E

    C l e a n i n g , m a i n t e n a n c e a n d r e p a i r s 12.15 Screw tightening torques W i d t h a c r o s s T i g h t e n i n g t o r q u e s [ N m ] T h r e a d f l a t s...
  • Page 119 H. DREYER GmbH & Co. KG P o s t f a c h 5 1 T e l . : + 4 9 ( 0 ) 5 4 0 5 5 0 1 - 0 D - 4 9 2 0 2 H a s b e r g e n - G a s t e T e l e f a x : + 4 9 ( 0 ) 5 4 0 5 5 0 1 - 2 3 4 G e r m a n y e - m a i l : a m a z o n e @ a m a z o n e .

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