Royal Enfield SHOTGUN 650 Owner's Manual
  1. Manuals
  2. Brands
  3. Royal Enfield Manuals
  4. Motorcycle
  5. SHOTGUN 650
  6. Owner's manual

Royal Enfield SHOTGUN 650 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

UK ENGLISH

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SHOTGUN 650 and is the answer not in the manual?

Questions and answers

Related Manuals for Royal Enfield SHOTGUN 650

Summary of Contents for Royal Enfield SHOTGUN 650

  • Page 1 UK ENGLISH...
  • Page 3 As the manufacturer of the world’s oldest motorcycle in continuous production, Royal Enfield has long been a canvas for customisation and personalisation for millions of riders across the world. The Shotgun 650 is our ode to the spirit of generations of riders who have challenged conventions and broken boundaries.
  • Page 4 Please take care while disassembling and assembling the seats, and sheet metal parts, as any sharp edges will lead to injuries. “© Copyright 2023 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield”.

  • Page 5: Table Of Contents

    Running in period ............59 Radio type approval ............128 Starting ................60 Service / Maintenance record ........129 Gear shifting, riding and stopping ........64 Wiring diagram ............... 130 Parking ................66 Notes ................131 Tools kit ................68 Royal Enfield Shotgun 650...

  • Page 6: Safety Definitions

    Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons. CAUTION This message, if disregarded, may result in damage to the motorcycle. NOTE Indicates important and useful messages for better understanding. Royal Enfield Shotgun 650...

  • Page 7: Personal And Motorcycle Information

    Locality / Town City Country Res: Off: Contact No. Mobile: Email: Licence No. Valid till: Model Color: Engine No. VIN. No. Tyre Make Front: Rear: Tyre Nos. Front: Rear: Battery make Battery No. Sold by Date of Sale Royal Enfield Shotgun 650...

  • Page 8: Safe Riding Tips / Guidelines

     Open the fuel tank cap slowly.  Use only genuine Royal Enfield spare parts and approved accessories. Use of other manufacturer’s  Do not fill the fuel in tank to its brim. Please fill...
  • Page 9 Any motorcycle may be subject to the following up-setting with its operation and handling characteristics under forces:  Wind blasts from passing vehicles. all conditions.  Rough or uneven road surfaces.  Slippery road surfaces. Royal Enfield Shotgun 650...
  • Page 10  When carrying a pillion rider, it is your responsibility Lack of regular maintenance at the suggested intervals instruct them on proper riding procedures. may affect the safe/durability/longevity operation of your motorcycle. Royal Enfield Shotgun 650...
  • Page 11  Consult your Royal Enfield Authorised Service Centre regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so may aggravate an initial problem, cause costly repairs and jeopardize your personal safety. Royal Enfield Shotgun 650...

  • Page 12: Rules Of The Road

    Never try to pass another vehicle going in the same down and wait for the light to change to green. Never direction at street intersections, on curves, or when run through a yellow or red traffic light. going up / or down a hill. Royal Enfield Shotgun 650...
  • Page 13 Your motorcycle is equipped with convex mirrors and have clearly with reference to your riding posture. a curved surface. Royal Enfield Shotgun 650...

  • Page 14: Accessories And Luggage

     Do not exceed 110 km/h (68.3 mph) when riding solo, and luggage racks can adversely affect handling of the carrying a pillion or payload on an accessory equipped motorcycle. Use only Royal Enfield genuine motorcy- motorcycle. cle accessories which are model specific and follow ...
  • Page 15  The maximum permissible weight of the top box  Royal Enfield offers a range of Genuine Motorcycle (Royal Enfield Genuine motorcycle Accessory) is 3 kg. Accessories that have been fully approved and exten- Do not exceed this weight limit.

  • Page 16: Technical Specifications

    Spark plug......BOSCH UR5CC Max torque ......52.3 Nm @ 5650 rpm Spark plug gap ....0.7 mm to 0.8 mm Idle RPM ......1200 ± 100 rpm Starting ....... Electric start Air filter element ....Paper element Royal Enfield Shotgun 650...
  • Page 17 Front disc....... Single 320 mm disc, twin piston floating caliper 1.429:1 Rear disc ......Single 300 mm disc, twin 1.190:1 piston floating caliper 1.040:1 ABS ........ Dual channel 0.962:1 Secondary drive....Sprockets and chain (5/8 Pitch) Secondary ratio ....2.667:1 Royal Enfield Shotgun 650...
  • Page 18 Type of wheel Solo With pillion Dead stock......1.7 L Front 32 psi 32 psi * The above values are approximate and the actual fuel filling capacity will vary from the values mentioned. Rear 36 psi 42 psi Royal Enfield Shotgun 650...
  • Page 19 Enfield, will seriously affect the performance of the vehicle Brake lamp ......4.5 W, LED and will render the warranty void. Tail lamp ......2.5 W, LED Turn signal ......12 V, 10 W Instrument cluster....Digital display with analog speedometer Royal Enfield Shotgun 650...
  • Page 20 Width........820 mm Width........835 mm (Bar end mounting) Height......... 1105 mm Wheel base ......1465 mm Ground clearance ....141 mm WEIGHTS Kerb weight (90% fuel and oil) ..240 kg Gross vehicle weight ......428 kg Royal Enfield Shotgun 650...

  • Page 21: Recommended Lubricants

    Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance. * Do not mix DOT 4 or other brake fluid together. NOTE 1. Recommendation subject to change without notice. 2. The above values are approximate and the actual capacity will vary. Royal Enfield Shotgun 650...

  • Page 22: Motorcycle Identification Numbers

    CAUTION It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will render the vehicle registration and warranty void. Royal Enfield Shotgun 650...

  • Page 23: Location Of Key Parts

    2. Turn signal switch 3. High/Low beam/Flashing switch 4. Instrument cluster 18:88 AMPM GEAR F AB 00000.0 miles 5. Ignition key 6. Tripper (If fitted) 7. Ignition/Engine kill switch 8. Hazard switch 9. Fuel tank cap Royal Enfield Shotgun 650...
  • Page 24 LOCATION OF KEY PARTS 1. License plate illuminator 2. Right trafficator rear 3. Pillion seat 4. Rider seat 5. Right side panel 6. Starter motor 7. Spark plug 8. Right trafficator front 9. Horn 10. Brake pedal Royal Enfield Shotgun 650...
  • Page 25 1. Head lamp 2. Left trafficator front 3. Fuel tank 4. USB charger port (Inside panel) 5. Left side panel 6. Tail lamp 7. Left trafficator rear 8. Side stand 9. Center stand 10. Gear change pedal Royal Enfield Shotgun 650...

  • Page 26: Operation Of Controls

     Key can be removed only if ignition is in OFF or  Turn the key in the clockwise direction to unlock the steering is locked. steering. Royal Enfield Shotgun 650...
  • Page 27 In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain.  Do not smoke while refuelling or when fuel tank cap is open.  Lift key flap on fuel tank cap and insert key. Royal Enfield Shotgun 650...
  • Page 28  In case of prolonged stoppage of vehicle, please turn off ignition key to avoid discharge of battery. IGNITION/ENGINE KILL SWITCH E-START SWITCH Push and hold electric start switch until engine “OFF” starts for a maximum of 5 seconds. “ON” Royal Enfield Shotgun 650...
  • Page 29 CAUTION - Hazard will keep working for a duration of 30 minutes - Unless manual deactivation (OFF).  Hazard flashing will create a strain on battery. Do not use hazard warning for longer period unless necessary. Royal Enfield Shotgun 650...
  • Page 30 “ON”. beam indicator tell tale located in instrument cluster  All the trafficator lamps will flash simultaneously. will glow when high beam is selected. HORN Press the horn button to sound horn. High beam Low beam Royal Enfield Shotgun 650...
  • Page 31 ⇦ SIDE PANEL LEFT Left turn signal “ON” ⇧  Turn key anticlockwise to unlock the left side panel. “OFF” (Push to cancel) ⇨  Gently open the left side panel. Right turn signal “ON” Royal Enfield Shotgun 650...
  • Page 32 2 button head screws by using 5 mm Allen key avail- able in the tool kit and then remove the reservoir panel.  Pull and disengage the side panel from locator and gently remove the side panel. Royal Enfield Shotgun 650...
  • Page 33 14 mm socket and ratchet. Place the removed seat in a safe location to prevent from scratches and dirt. PILLION AND RIDER SEAT ASSEMBLY  Ensure mounting holes of the rider seat are aligned with frame. Royal Enfield Shotgun 650...
  • Page 34  Turn the key anti clockwise direction to lock the pillion  Insert the bottom two bolts and retaining nuts and seat and remove the key. tighten to 45 Nm.  Place the pillion seat and slide it backwards to locate it. Royal Enfield Shotgun 650...
  • Page 35  Using a 14 mm socket with ratchet, remove the retain- ing nut and partially remove the hex head bolt from the LH and RH shock absorber upper mounting, holding the shock absorbers in place while allowing the sub- frame to slide free from its mounting. Royal Enfield Shotgun 650...
  • Page 36 LH and RH shock absorber upper mounting and tighten to 50 Nm.  Gently remove the subframe from chassis assembly.  Replace the upper infill panel into the frame and tighten the three button head bolts to 8 Nm. Royal Enfield Shotgun 650...
  • Page 37  Ensure mounting holes of the rider seat are aligned NOTE with frame. Insert the two mounting bolts and retain- ing nuts and tighten to 45 Nm. For further assistance you may visit to nearest Authorised Royal Enfield Service Centre. Royal Enfield Shotgun 650...
  • Page 38 INFO BUTTON MANAGEMENT DETAILS  LCD SEQUENCE (Info switch press <1 second):- If Trip F enabled. TRIP A TRIP B TRIP F TRIP A TRIP B NOTE  For trip re-set press info button for T>3 second. Royal Enfield Shotgun 650...
  • Page 39 11 10 9 8 7 14. Low fuel indicator 15. Left turn signal indicator DISCLAIMER  Cluster unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on the cluster unit. Royal Enfield Shotgun 650...
  • Page 40 4. Trip value (A/B & F) CLOCK AMPM 18:88 GEAR  Display in 12 hour format with AM / PM indication. F AB 00000.0  Will reset to 12:00 AM when battery is disconnected. miles Royal Enfield Shotgun 650...
  • Page 41 Save data and exit clock setting mode for 3 seconds and release NOTE  In case no action is observed between clock setting function for more than 20 seconds last shown value to be dis- played. Royal Enfield Shotgun 650...
  • Page 42  Service reminder can be reset only by authorised personnel at service centre after service is completed. AMPM 18:88  Service reminder symbol will flash on as per below dis- GEAR F AB tance input from odometer. 00000.0 miles Royal Enfield Shotgun 650...
  • Page 43 Trip B display mode and enter into ODO/Trip F (If enable) INFO Press and release INFO switch mode TRIP B Press and hold INFO switch for INFO Reset Trip B km value 3 seconds and release Royal Enfield Shotgun 650...
  • Page 44  Display can be toggled using info button during this smooth road surfaces. condition but will auto appear after 25 seconds linked  Trip F will update only when side stand is removed. with stand switch to avoid re-set when in side stand condition. Royal Enfield Shotgun 650...
  • Page 45  Displays the gear position in which the vehicle is traveling. AMPM 18:88 GEAR  When in neutral the indication will be “”. F AB 00000.0  When in gear the appropriate number between 1 to 6 miles will be displayed. Royal Enfield Shotgun 650...
  • Page 46 EMS malfunction. 7. High beam indication: Head lamp high beam “ON”. 8. Low oil pressure indicator: This indicator glows whenever the oil pressure is too low. 7 8 9 9. Turn right: Right turn signal “ON”. Royal Enfield Shotgun 650...
  • Page 47  Do not run motorcycle in case the malfunction remains “ON” continuously as it can cause severe damage to the ECU & Sensors. Please visit the nearest authorised Royal Enfield dealer to diagnose & rectify the defect in CAUTION the EMS.
  • Page 48 00000.0 miles damage to the fuel pump.  Digital with 7 segment bar graph.  Last segment blinking along with low fuel tell tale “ON” for low fuel condition. Royal Enfield Shotgun 650...
  • Page 49  Device is capable of showing turn by turn navigation 3.Secondary direction or next to next turn on a custom designed round colour TFT with uniquely 4.Distance to next turn designed arrow font designed intuitively for ease of riding. Royal Enfield Shotgun 650...
  • Page 50  User can select day and night mode (through RE  Android Support: Current version (-2).  iOS support: Current version (-1). Mobile app only).  Connectivity control only through RE Mobile app.  Mobile phone low battery indication. Royal Enfield Shotgun 650...
  • Page 51 SW version no input in paired mode helmet google tripper will show clock Clock a) If no connection is established b) If connection is established but no navigation input is observed c) Once destination is reached Royal Enfield Shotgun 650...
  • Page 52 RE Mobile app to setup establishing connection. the device, after that auto-pairing will happen if same  Ensure first time pairing is done in isolated environ- device is connected. ment to avoid cross connections (one time). Royal Enfield Shotgun 650...
  • Page 53 (-2)) and iOS (Current Version (-1)) versions, for other lower versions performance lag can be expected.  Tripper Bluetooth version is 4.2. Tripper time display may have a mismatch with actual time displayed in mobile device once the Bluetooth connectivity is lost. Royal Enfield Shotgun 650...
  • Page 54  Recommended not to use in rainy conditions to avoid multiple makes mobile phones and cannot be com- damages to smart phones and charger, RE shall not be pared with the performance of original smartphone liable for any damage to smart phones. chargers. Royal Enfield Shotgun 650...
  • Page 55  USB charger will function only when engine is in running condition.  Use standard approved and high quality USB cables for proper functioning. Royal Enfield Shotgun 650...

  • Page 56: Warning Indications And Safety Systems

    ABS motorcycle. Get the brake system inspected and cor- rected through a nearest Authorised Royal Enfield Ser- vice Centre. Failure to do so can result in a serious  In the event of a sudden and hard application of the injuries and loss of life.
  • Page 57  Please ride carefully and apply brakes cautiously, espe-  Always use the approved front / rear tyres and rear cially while cornering. ABS cannot estimate the sprocket by Royal Enfield to ensure correct ABS “weight shifts” and momentum of the motorcycle operation.
  • Page 58  Switch OFF both ignition & stop switches, wait for a few seconds and switch ON the ignition and stop recommended to visit nearest dealership for necessary switch again, to start the engine. action. Royal Enfield Shotgun 650...
  • Page 59  Apply both the brakes simultaneously for better effi- ciency.  In the event of the ABS indicator remaining continu- ously ON, please take the motorcycle to a nearest Authorised Royal Enfield Service Centre to inspect the brake system. Royal Enfield Shotgun 650...

  • Page 60: Pre-Operational Checks

    5. Smooth operation and free play in front and rear brake levers. 6. Engine oil level. 7. Headlamp, tail lamp, brake lamp and indicator lamps for proper functioning. 8. Proper functioning of all the warning lamps in the instru- ment cluster. Royal Enfield Shotgun 650...

  • Page 61: Running In Period

    RUNNING IN PERIOD The Royal Enfield motorcycle as you would be experiencing NOTE is capable of consistent high speeds. However as with any  During running in period, do not exceed the following new motorcycle, a “RUNNING-IN PERIOD” procedure is speed limits for optimum engine performance.

  • Page 62: Starting

     When both the ignition and engine kill switch is in “ON” position and after the vehicle is started, the MIL will glow for a few seconds and turns “OFF”, this indicates Royal Enfield Shotgun 650...
  • Page 63 CAUTION  In case the malfunction indicator does not turn OFF,  Push and hold electric start switch until engine starts get the motorcycle checked through an Royal Enfield for a maximum of 5 seconds. Authorised Service Centre for rectification.
  • Page 64  In case the engine does not start within 5 seconds, 10 V. Please get the motorcycle checked through an release starter switch and wait for about 5 seconds Royal Enfield Authorised Service Centre to identify and before attempting to start the engine again. correct the reason for not starting.
  • Page 65  Do not press the starter button more than 5 seconds move the motorcycle back and forth gently, while after three successive cranking, wait for 15 to 20 sec- simultaneously shifting the gear. onds the battery to recover. Royal Enfield Shotgun 650...

  • Page 66: Gear Shifting, Riding And Stopping

    During acceleration / deceleration disengage the clutch completely, shift the gear and engage the clutch gradually (Not too slowly). Recommended up shift speeds Recommended down shift speeds Gear change km/h Gear change km/h Royal Enfield Shotgun 650...
  • Page 67 / other road users / passed by, besides damage to the tral lamp is glowing. motorcycle.  Stop the motorcycle in a safe place, turn OFF ignition  Always exercise utmost caution while releasing clutch and switch OFF engine kill switch. Royal Enfield Shotgun 650...

  • Page 68: Parking

    firm ground.  Extend side stand. Tilt the motorcycle to the left side, till it is supported firmly on the ground.  Apply pressure on the fulcrum lever on the center stand and pull the motorcycle backward. Royal Enfield Shotgun 650...
  • Page 69  The side stand is only designed for the weight of the motorcycle. Do not sit on the motorcycle when it is resting on the side stand. The side stand or frame may become damaged and the motorcycle may fall over. Royal Enfield Shotgun 650...

  • Page 70: Tools Kit

    Description Fuse puller Allen key 6 mm Allen key 5 mm Allen key 4 mm Ring spanner 24*14 combination Screwdriver (Double end) Tommy bar Spark plug spanner Extension tube Front spindle adapter Open end spanner 12*16 Royal Enfield Shotgun 650...

  • Page 71: Owner's Manual Storage Location

     Please store the owners manual in the left side panel location. CAUTION  Do not store the other documents or loose papers/items in the left side panel, it may lead to a block in the engine air inlet and may lead to vehicle performance issues. Royal Enfield Shotgun 650...

  • Page 72: Minor Maintenance Tips

    Wipe off the excess lubricant to prevent dirt and grime from maintenance, we recommend you to get in touch with a accumulating. Royal Enfield Authorised Dealer / Service centre. DRIVE CHAIN HAND LEVERS, CENTER AND SIDE STAND  Spray drive chain with recommended chain cleaning PIVOTS solvent while simultaneously rotating rear wheel.
  • Page 73  Ensure vehicle is in straight position on ground level.  Start the vehicle and gently raise it to approximately  Do not over fill above the “MAX” mark as it may affect half throttle for 10 seconds. the clutch function. Royal Enfield Shotgun 650...
  • Page 74  Drained engine oil quantity will be approx 2.1 L to 3.8 L the specified loctite. (Oil drain quantity will vary depend on Kilometer covered).  Remove the oil filler plug & clean the oil filler cap joint face in crankcase and filler plug. Royal Enfield Shotgun 650...
  • Page 75  Apply a thin film of “anti seize” on the spark plug mounting and threads fix the spark plug by hand tight- that the fluid level is between the “MAX” level and “Min” ening. level marks. Royal Enfield Shotgun 650...
  • Page 76 In the event of a spill, please clean the area immediately with a soft cloth (preferably a wet cloth) to avoid damage.  Do not mix DOT 4 & other brake fluid together. Royal Enfield Shotgun 650...
  • Page 77  Brake fluid is highly corrosive and can cause damage to painted parts. Ensure brake fluid does not spill on any part of the motorcycle, in the event of spill please clean the area immediately with a soft cloth to avoid damage. Royal Enfield Shotgun 650...
  • Page 78 MINOR MAINTENANCE TIPS  Periodically inspect the alloy wheel rim run out.  It is recommended to use Royal Enfield tyre specifica-  Check proper seating of the tyre beading on the rim tion in case of replacement of new tyres, failure to whenever the tyre is reassembled.
  • Page 79  Bedding in procedure must not take precedence over  At Royal Enfield, we have robust and rigorous testing using the brakes appropriately for road conditions. and development protocols and adhere to global vali- dation standards of quality and durability.
  • Page 80  Loosen and remove fork clamp bolt from LHS front fork assembly by using 6 mm Allen key available in the tool kit. Royal Enfield Shotgun 650...
  • Page 81 CAUTION between the brake pads to avoid pads activation in the event the front brake lever is accidentally pressed. Take care to secure the wheel spacers and speed sensor while removing the axle from the forks. Royal Enfield Shotgun 650...
  • Page 82  Locate spacer to the wheel hub on both LH and RH side.  Tighten spindle bolt firmly on LH side to a torque of 65 Nm.  Insert the wheel along with spacers between the fork ends. Ensure the brake disc is located between the brake pads. Royal Enfield Shotgun 650...
  • Page 83  Failure to do so may result in the motorcycle not per- forming correctly, may lead to an accident causing injury to you / other road users and may lead to loss of life. Royal Enfield Shotgun 650...
  • Page 84 Always wait using a 10 mm spanner. until the silencer is completely cooled down.  Remove the bolt with nut and washers from the silencer top end by using a 12 mm socket with a spanner. Royal Enfield Shotgun 650...
  • Page 85  Hold wheel spindle on left side firmly and loosen hex nut on right side. Then remove the nut and washer from the wheel spindle.  Push rear wheel fully into the swing arm. Royal Enfield Shotgun 650...
  • Page 86 Ensure brake hose does not get damaged or kinked while removing. Support caliper assembly suitably and away from swing arm. Release the chain from the sprocket and ensure it does not get jammed or damaged when removing rear wheel. Royal Enfield Shotgun 650...
  • Page 87  Place a 4 mm thick wooden piece or cardboard sheet between the brake pads to avoid activation of brake  Ensure spacer is located along the sprocket side on the pads if rear brake pedal is accidentally pressed. wheel hub. Royal Enfield Shotgun 650...
  • Page 88  Ensure that the chain adjuster are located properly inside the swing arm left and right sides.  Support rear wheel suitably and insert rear wheel spin- dle along the left side swing arm into the wheel hub. Royal Enfield Shotgun 650...
  • Page 89 Failure to do so will result in poor performance of motorcy- NOTE cle which may lead to an accident causing injury to you / Do not tighten hex nut fully. other road users and may lead to loss of life. Royal Enfield Shotgun 650...
  • Page 90 Clutch lever to be actuated 3 times before any measure- ment. CLUTCH CABLE FREE PLAY INSPECTION/ ADJUSTMENT  Clutch cable free play, plays a major role in clutch life & it is recommended to adjust whenever required for good clutch life. Royal Enfield Shotgun 650...
  • Page 91  Turn the nut clockwise to reduce the play or anticlock- wise to increase the free play.  Firmly tighten two lock nuts using 12 mm spanner available in the tool kit. After adjustment is done. Royal Enfield Shotgun 650...
  • Page 92  If the drive chain free play is found to be incorrect (f) Ensure that the index marks on the adjuster and swing arm are same on both left and right side of the swing adjust as follows: arm. Royal Enfield Shotgun 650...
  • Page 93  Loosen and remove button head screws 2 nos from  The battery must be periodically checked for cleanli- RHS reservoir panel by using 5 mm Allen key available ness and corrosion free terminals. in the tool kit. Royal Enfield Shotgun 650...
  • Page 94  Remove the reservoir panel from right side panel.  Pull battery strap (belt) downwards and release strap lock from battery strap bracket.  Pull the side panel outside for opening the same.  Disconnect the black negative (-ve) coupler. Royal Enfield Shotgun 650...
  • Page 95 first and then the red positive (+ve) cable while removing the battery connections.  Slightly slide it outward the battery for remove (+ve) terminal bolt.  Disconnect battery red positive (+ve) terminal bolt by using 10 mm spanner. Royal Enfield Shotgun 650...
  • Page 96 For checking the battery voltage contact Royal Enfield Authorised Service Centre or battery service centre. ASSEMBLY  Connect black battery negative (-ve) terminal bolt.  Assemble battery into tray. Royal Enfield Shotgun 650...
  • Page 97  Connect the negative black (-ve) coupler. CAUTION Connect the red (+ve) positive terminal after connect black (-ve) negative terminal only. NOTE Clean the wire terminals free from corrosion and keep the terminals coated with petroleum jelly. Royal Enfield Shotgun 650...
  • Page 98 firmly connected to the respective battery ter- minals. Failure to do so may result in damage to the motorcycle electrical system.  Gently pullout the headlamp rim along with reflector assembly.  Disconnect head lamp coupler. Royal Enfield Shotgun 650...
  • Page 99  Gently loosen and remove the headlamp adjuster bracket bolt 2 Nos from headlamp cowl by using 8 mm  Loosen and remove the side mounting clamp for both socket kit. sides by using 5 mm Allen key. Royal Enfield Shotgun 650...
  • Page 100 4 Nos.  The headlamp has a LED lighting system. In the event of failure, the headlamp LED assembly should be replaced.  Contact an Royal Enfield Authorised Dealer/Service Centre to replace the same. HEADLAMP ASSEMBLY  Tighten and refit the...
  • Page 101 This may be required to increase the visibility and to help prevent the other riders/vehicles passing  Tighten and refit the headlamp cowl top and bottom nearby. button bolt 4 Nos. Royal Enfield Shotgun 650...
  • Page 102 LED lighting system. In the event of failure, the entire tail lamp (A) & license, plate illuminator (B) assembly should be replaced.  Contact an Royal Enfield Authorised Dealer/Service Centre to replace the same. Remove the lens cover from trafficator assembly.
  • Page 103 MINOR MAINTENANCE TIPS  Locate lens cover into trafficator assembly. TRAFFICATOR BULB ASSEMBLY  Tighten screw into trafficator assembly.  Gently press and turn it clockwise to fix the bulb into holder. Royal Enfield Shotgun 650...
  • Page 104 MINOR MAINTENANCE TIPS FUSE AND FUSE CARRIER  The fuse carrier is located inside the left side panel.  Insert ignition key and turn it anticlockwise.  Pull the side panel outside for opening the same. Royal Enfield Shotgun 650...
  • Page 105 Always replace a defective fuse ABS fuse-2 with a new fuse of the same rating. Spare fuse list NOTE Make sure the ignition switch is in “OFF” position when Spare fuse replacing the bulbs, fuses and electrical parts. Royal Enfield Shotgun 650...
  • Page 106  Take out the cover from air filter box. mended to clean air filter element. Fitment of air filter ele-  Pull out filter element and check for dirt. Clean filter ment is in the reverse order of removal process. element carefully. Royal Enfield Shotgun 650...

  • Page 107: Long Trip Precautions

    CHECKS PRIOR TO THE COMMENCEMENT OF A ITEMS TO BE CARRIED LONG JOURNEY  Tools kit.  Service the motorcycle at Royal Enfield Authorised  Trafficator light and fuse. Service Centre.  Accelerator and clutch cables.  Ensure sufficient quantity of fuel is always available in ...

  • Page 108: Rear Suspension Setting

     The best spring preload setting is achieved when it is  The adjuster is a 5 step adjuster and it is kept at first set for the weight of the rider and that of any luggage notch position. and a passenger. Royal Enfield Shotgun 650...
  • Page 109 Laden / Two up / Rider + Pillions / Rider load (Inc of rider weight, pillion + Pillion + Accessories weight and accessories) * Ensure the preload is set equally on the LH and RH rear suspension. Royal Enfield Shotgun 650...

  • Page 110: Washing Procedure

     If possible, use compressed air and blow off water par-  Never spray water with great force on head lamp, ticles from the obscure areas of the motorcycle, speedometer, tripper, flasher lights, front and rear electrical connections etc. Royal Enfield Shotgun 650...
  • Page 111  No direct jet at the edges of decal, electrical parts, cou- the RH side panel before keeping tools kit and other pler joints, silencer tail pipe, radiator lubrication points relevant documents inside the right side panel. Royal Enfield Shotgun 650...

  • Page 112: Storage Precautions

    Set the motorcycle on its center stand.  Get the motorcycle serviced through a Royal Enfield  Apply anti rust solutions on all plated parts. Take care Authorised Service Centre.

  • Page 113: Troubleshooting

    We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer/ Service Centre to rectify the problem and to ensure trouble free performance.
  • Page 114 If engine RPM raises disproportionately to the Adjust the clutch free play and contact Poor pickup vehicle speed Authorised service center ABS (Anti - lock Braking If the ABS lamp continuously ON Contact Authorised service center System) Royal Enfield Shotgun 650...

  • Page 115: Environment Care

    BE AN ENVIRONMENTALLY CONSCIOUS RIDER You’ve ridden through some beautiful places on your Royal Enfield. Won’t you like to keep them that way? Here are some tips to help you keep those places unspoilt so that others can enjoy them too:...

  • Page 116: Periodical Maintenance

    PERIODICAL MAINTENANCE The maintenance schedule detailed here will help you to maintain your Shotgun 650 motorcycle meticulously to get along trouble free service. The schedule provided herein is based upon an average riding conditions and indicates the km at which regular inspections, adjustments, replacements and lubrications are to be carried out. The frequency of the mainte- nance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dust environment.
  • Page 117 Air filter element Clean / Replace more frequently if operated in dusty condition Vent pipe under air filter box Throttle cable Clutch cable / lever free play Adjust every 1000 km or earlier as required Royal Enfield Shotgun 650...
  • Page 118 Rear brake pedal and gear change pedal pivot Brake hose and banjo bolt - Front and rear Headstock bearings Clean, lubricate and adjust every 500 km or earlier as required or Rear wheel drive chain after riding in wet/dusty/muddy conditions Royal Enfield Shotgun 650...
  • Page 119 Rear wheel cush rubbers Battery terminals (apply petroleum jelly) Earth wire eyelet tightness Tyre wear pattern front and rear Side stand & center stand pivots Rider and pillion footrest pivot All mounting fasteners in vehicle for tightness Royal Enfield Shotgun 650...
  • Page 120 (**) - After first service, valve clearance adjustment is required every 12 months regardless of kilometre. NOTE For maintenance after 37,500 km (23301.42 miles), please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Centre. Royal Enfield Shotgun 650...

  • Page 121: Warranty Terms And Conditions

    2. In order to avail warranty benefits by second or subsequent owner the second/subsequent owner should inform the nearest Royal Enfield Service Centre about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield.
  • Page 122 Warranty is not applicable for discoloration of exhaust pipe & silencer, as it is a natural process that will happen during usage. Defects arising from fitment of unauthorised or additional electrical loads. Royal Enfield Shotgun 650...
  • Page 123 Oxidization of buffed/painted/powder coated items etc. Any damage resulting due to natural disaster i.e earthquake, fire and flood etc. 8. Use only Royal Enfield approved parts and accessories. Use of certain other manufacturer's performance parts will avoid your new motorcycle warranty.

  • Page 124: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and/or our Authorised Service Centre and results of such examination will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal Enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
  • Page 125 In case any of the components covered under emission warranty or the associated parts are not independently replace- able. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly through suit- able repairs.
  • Page 126  Observes all the important instructions and any other precautions listed in the owner’s manual.  Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.  Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the log book.
  • Page 127  The motorcycle has been used for competitions, races and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Centre, if the motorcycle shows that any of the con- ditions stipulated in the owner’s manual with regard to use and maintenance have been violated.
  • Page 128  Always carry a valid “Pollution Under Control” certificate with you, as and if applicable by law. TIPS TO REDUCE POLLUTION  Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Service Centre.

  • Page 129: Evaporative Emission Control System Warranty

    The following warranty applies to the evaporative emission control system. Royal Enfield motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission control system related parts fit- ted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations period of 24 months from the date of first use of the motorcycle.

  • Page 130: Radio Type Approval

    Hereby, Visteon Corporation declares that the radio equip- ment type JDCP is in compliance with Directive 2014/53/ EU. The full text of the EU declaration of conformity is avail- able at the following internet address: www.visteon- docs.com. Royal Enfield Shotgun 650...

  • Page 131: Service/Maintenance Record

    SERVICE/MAINTENANCE RECORD Brief Dealer S.No Type of service Schedule Date Job card No. details of code service Royal Enfield Shotgun 650...

  • Page 132: Wiring Diagram

    It is recommended that the wiring circuit repair and any other electrical rework should be performed only by an Authorized Royal Enfield Service Centre, failure to adhere this may cause damage to electrical systems and render the warranty of the products as void.

  • Page 133: Notes

    NOTES Royal Enfield Shotgun 650...
  • Page 134 Scan the below QR code to avail the soft copy of owner's manual as per your choice of language ITALIAN GERMAN EURO V FRENCH SPANISH GREEK CZECH DUTCH...
  • Page 136 Part No. RAM00628/A Edition: 13th October 2023...

This manual is also suitable for:

Bullet 350 2023

Table of Contents

Save PDF