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Rauch AXENT 100.1 Operator's Manual

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Operator's manual
Please read carefully
before using the
machine!
Keep for future use
This operator's and assembly manual is
an integral part of the machine. Suppliers
of new and second-hand machines are
required to document in writing that the
operator's and assembly manual was
delivered with the machine and handed
over to the customer.
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5903077-
-en-0923
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Summary of Contents for Rauch AXENT 100.1

  • Page 1 Operator's manual Please read carefully before using the machine! Keep for future use This operator's and assembly manual is an integral part of the machine. Suppliers of new and second-hand machines are required to document in writing that the operator's and assembly manual was delivered with the machine and handed over to the customer.
  • Page 2 We do not accept any obligation to make such improvements or changes on machines that have already been sold. We will be pleased to answer any other questions that you might have. Yours sincerely RAUCH Landmaschinenfabrik GmbH...

  • Page 3: Table Of Contents

    Function of safety equipment 3.11 Warning and instruction stickers 3.11.1 Warning stickers 3.11.2 Instruction stickers 3.12 Name plate and machine marking 3.13 Lighting system, front, side, and rear reflectors 4 Machine data Manufacturer Description of the machine AXENT 100.1 5903077...
  • Page 4 Fitting of the spreading unit 6.7.7 Establishing connections Spreading unit refitting Filling the machine 6.10 Checking the filling level 6.11 Camera for rear view monitoring 7 Spreading operation General information Closing the safety hood Conveyor belt speed adjustment 5903077 AXENT 100.1...
  • Page 5 Hydraulic cylinders for adjustment functions 9.6.6 Checking the conveyor belt drive 9.6.7 Oil change and oil filter replacement Adapting the end stop of the steering axle to the wheel size Checking the function of the axle angle sensor AXENT 100.1 5903077...
  • Page 6 9.17 Recovery of the machine 10 Winterization and preservation 10.1 Safety 10.2 Washing the machine 10.3 Preserving the machine 11 Disposal 11.1 Safety 11.2 Disposal of the machine 12 Appendix 12.1 Table of tightening torque 13 Guarantee and warranty 5903077 AXENT 100.1...

  • Page 7: Intended Use

    The intended use also comprises the compliance with the operating, maintenance, and repair conditions prescribed by the manufacturer. Only genuine spare parts from RAUCH may be used as replacements. The machine may only be used, maintained and repaired by people who are familiar with the characteristics of the machine and who are aware of the risks.

  • Page 8: User Instructions

    The operator’s manual is divided into six key areas in terms of content • User instructions • Safety instructions • Machine data • Instructions on operating the machine • Instructions for finding and correcting faults • Maintenance and service instructions 5903077 AXENT 100.1...

  • Page 9: Notes On Text Descriptions

    Example: Please also note 3 Safety References to other documents are shown as information or instructions without the exact chapter or page number: • Example: Follow the instructions in the operator’s manual of the universal drive shaft manufacturer. AXENT 100.1 5903077...

  • Page 10: Safety

    Always observe the measures described to prevent this danger. WARNING! Type and source of danger This warning warns of a potentially dangerous situation for personal health. Ignoring these warnings leads to severe injury. Always observe the measures described to prevent this danger. 5903077 AXENT 100.1...

  • Page 11: General Information On The Safety Of The Machine

    The owner is responsible for the intended use of the machine. 3.4.1 Qualifications of personnel Before starting any work on or with the machine, all persons who are involved in operation, maintenance or service must have read and understood this operator’s manual. AXENT 100.1 5903077...

  • Page 12: Instruction

    Prior to decoupling, check that the machine is secured against tilting and rolling. • Is the parking brake engaged? • Is the support stand folded down? • Are the wheels secured with wheel chocks? For further information, refer to chapter 7.7 Parking and unhitching the machine 5903077 AXENT 100.1...

  • Page 13: Filling The Machine

    When persons are present between the tractor and the machine which may have fatal consequences. The following figure displays the hazard zones of the machine. Fig. 1: Hazard zone when devices are pulled Hazard zone in spreading operation Hazard zone when coupling/decoupling the machine AXENT 100.1 5903077...

  • Page 14: Running Operation

    Check the brake pads when changing the tires and when using tires other than those approved by the manufacturer. See 9.16.5 Checking the brake calculation • Do not use the tractor joystick for braking This way, trailers with pneumatic brakes cannot be stopped. 5903077 AXENT 100.1...

  • Page 15: Use Of Fertilizer, Slug Pellets, And Lime

    Replacement hydraulic hoses must meet the technical requirements of the equipment manufacturer. Make sure the replacement hydraulic hoses meet the maximum pressure specifications. Maintenance and service Maintenance and service involve additional hazards that do not occur during operation of the machine. AXENT 100.1 5903077...

  • Page 16: Qualifications Of Maintenance Personnel

    (e.g., bearings, electrical connections). • Regularly check nuts and screws for tightness. Retighten loose connections. • After driving the first 5 km, check the tightening torque of each individual wheel nut. See 9.16.4 Changing wheels 5903077 AXENT 100.1...

  • Page 17: Safety In Traffic

    (e.g., when entering fields, curbs). • Passengers are prohibited on the machine during transport and operation. • If necessary, attach a front weight at the tractor. For further information, please refer to the operator’s manual of the tractor. AXENT 100.1 5903077...

  • Page 18: Safety Equipment, Warnings And Instructions

    [13] Mud guard extension Instructions: PTO speed [14] Spreading unit nameplate Trailer unit nameplate [15] Protective sheet for guide rollers and Nameplate and homologation sign conveyor belt Serial number AXENT 100.1 [16] Warning: Hot surfaces White reflectors 5903077 AXENT 100.1...
  • Page 19 Fig. 3: Safety equipment, warning and instruction stickers, rear Warning sign Warning: Moving parts Tail light, brake light, indicator Warning: Risk of crushing Tail light, brake light Warning: Ejection of material Mud guard extension Admissible maximum speed Red rear reflectors AXENT 100.1 5903077...
  • Page 20 Warning: danger from hydraulic system hood on the AXIS-PowerPack) Warning: risk of explosion under hopper (not Warning: remove ignition key illustrated) Deflector bracket Warning: Moving parts (behind folding side Warning: do not climb onto the machine covers) [10] Rear view camera 5903077 AXENT 100.1...
  • Page 21 Warning: Danger from hydraulic system Spreading disc cover Warning: remove ignition key Reflectors Warning: crushing hazard between the Warning: Moving parts tractor and the machine Red reflectors Fig. 6: Universal drive shaft Protective sheet Universal drive shaft cover Eyelet AXENT 100.1 5903077...

  • Page 22: Function Of Safety Equipment

    3.10.1 Position of safety equipment as well as warning and instruction stickers). The warning and instruction stickers are components of the machine. They must not be removed or modified. Replace missing or illegible warning and instruction stickers immediately. 5903077 AXENT 100.1...

  • Page 23: Warning Stickers

    Danger due to moving parts Danger of cutting off body parts It is prohibited to reach into the hazard zone of rotating parts. Switch off the engine and remove the key before carrying out maintenance, repair and adjustment work. AXENT 100.1 5903077...
  • Page 24 Risk of injury due to hot surfaces Machine parts can become hot during operation. Stay away from hot surfaces during operation. Before maintenance, repair and adjusting work, switch the engine off and wait until the machine cools down. 5903077 AXENT 100.1...

  • Page 25: Instruction Stickers

    3.11.2 Instruction stickers Illustration Description Rated speed of the PTO shaft The rated speed of the PTO shaft is 750 rpm. Eyelet in the hopper Labeling of the bracket for fixing the hoisting gear Lubrication point AXENT 100.1 5903077...
  • Page 26 Right: further hydraulic hoses if optional equipment is mounted on the machine: GSE or TELIMAT. The cleaning flap is open. The cleaning flap is closed. Admissible maximum speed Trailer unit nameplate AXIS-PowerPack nameplate UNIVERSAL-PowerPack nameplate 5903077 AXENT 100.1...

  • Page 27: Name Plate And Machine Marking

    When delivering your machine, ensure that all necessary signs are present. Depending on the country of destination, additional signs can be attached to the machine. Fig. 7: Nameplate Serial number Empty weight Manufacturer Year of construction Machine Model year Type AXENT 100.1 5903077...

  • Page 28: Lighting System, Front, Side, And Rear Reflectors

    Lights must not be covered or obscured by dirt. The machine is factory-equipped with a lighting system and front, rear, and side lighting (for attachment to the machine, please refer to Fig. 3 Safety equipment, warning and instruction stickers, rear). 5903077 AXENT 100.1...

  • Page 29: Machine Data

    4. Machine data Machine data Manufacturer RAUCH Landmaschinenfabrik GmbH Victoria Boulevard E 200 77836 Rheinmünster Germany Phone: +49 (0) 7229 8580-0 Fax: +49 (0) 7229 8580-200 Service Center, Technical Customer Service RAUCH Landmaschinenfabrik GmbH PO box 1162 Email: service@rauch.de Fax: +49 (0) 7229 8580-203 Description of the machine Use the machines in accordance with chapter 1 Intended use.

  • Page 30: Assembly Overview

    4. Machine data 4.2.1 Assembly overview n Basic machine Fig. 9: Assembly overview: Front Hopper Operating brake Rear view camera Support stand Wheel Folding side cover Parking brake Universal drive shaft 5903077 AXENT 100.1...
  • Page 31 4. Machine data Fig. 10: Assembly overview: Front Oil tank filling screw Steps Wheel chock transport bracket Hose and cable tray Conveyor belt Platform Maintenance flap Oil chiller AXENT 100.1 5903077...
  • Page 32 4. Machine data Fig. 11: Assembly overview: Rear Pre-metering slide Removable partition plate Comb roller 5903077 AXENT 100.1...
  • Page 33 Fig. 12: Securing to prevent unauthorized use on trailer units n Spreading unit AXIS PowerPack Fig. 13: Assembly overview of the AXIS-PowerPack fertilizer spreading unit Coupling points Cap nuts Hopper Spreading disc cover Drop point adjustment center Deflector bracket Spreading disc drive AXENT 100.1 5903077...

  • Page 34: Technical Data

    With towing bar for bottom hitching With towing bar for top hitching The large area spreader can be equipped with the following spreading units: • AXIS-PowerPack for fertilizer spreading • UNIVERSAL-PowerPack for spreading dry, organic fertilizers and lime 5903077 AXENT 100.1...

  • Page 35: Technical Data For The Basic Equipment

    4. Machine data 4.3.1 Technical data for the basic equipment n Dimensions Data AXENT 100.1 Total width 2.55 m Depending on the tires, up to 3.0 m at the wheels Height 3.15 m Clearance (to frame bottom edge) 0.75 m Hopper capacity...
  • Page 36 For towed machines with one axle in the EU AXIS-PowerPack fertilizer spreading unit weight approx. 350 kg UNIVERSAL-PowerPack universal spreading unit approx. 300 kg weight Empty weight AXENT 100.1 4250 kg   Fertilizer payload With towing bar for top hitching 7400 kg...
  • Page 37 4. Machine data Fig. 15: Center of gravity during bottom hitching Center of gravity with full hopper Center of gravity with empty hopper Length Bottom hitching (mm) 1111 2780 4980 1460 2020 AXENT 100.1 5903077...

  • Page 38: Technical Data Of Fertilizer Spreading Unit

    Data AXIS-PowerPack Overall width with deflector bracket 2.55 m 18 - 50 m Working width Hopper capacity Approx. 200 l 500 kg/min Mass flow Working width depending on fertilizer type Max. mass flow depending on fertilizer type 5903077 AXENT 100.1...

  • Page 39: Technical Data Of Universal Spreading Unit

    The air pressure can vary widely by manufacturer. • Observe the air pressure depending on the tire manufacturer's load bearing capacity. Working width depending on fertilizer type and lime type Max. mass flow depending on fertilizer and lime type AXENT 100.1 5903077...
  • Page 40 520 85 R42 2.15 2.25 2.40 See tire 2.00 manufacturer's data sheet 2.10 520 85 R46 2.15 2.25 2.40 2.00 650 65 R42 2.10 2.25 Table legend • x: available for this machine variant • -: not available 5903077 AXENT 100.1...

  • Page 41: Special Equipment

    Observe chapter 12 Appendix for the brake calculation and the position of the brake lever. Special equipment We recommend that you have the extra equipment fitted and mounted on the basic machine by your supplier or an authorized service center. AXENT 100.1 5903077...

  • Page 42: Optional Equipment For The Large Area Spreader

    The AXMAT optional equipment is used to monitor fertilizer spreading during spreading operation. The cross-distribution on the spreading side is optimized based on control values by adjusting the respective drop point. Fig. 17: AXMAT optional equipment n Practical test set (PPS 5) For checking the cross-distribution in the field. 5903077 AXENT 100.1...
  • Page 43 0 m and 3 m from the center of the tractor track to the outer field edge. The metering slide that points to the field border is closed. • Fold the limited border spreading system downwards for limited border spreading. • The limited border spreading unit must be folded up again before two-sided spreading. AXENT 100.1 5903077...

  • Page 44: Transport Without Tractor

    If applicable, also take the weight of mounted optional equipment into account. Carefully move the machine on or off the loading platform with a suitable tractor. Carefully place the machine on the loading platform of the transportation vehicle or on solid ground. 5903077 AXENT 100.1...

  • Page 45: Commissioning

    6. Commissioning Commissioning Accepting the machine When accepting the machine, please check the completeness of the delivery. The standard equipment includes: • 1 AXENT 100.1 large area spreader • 1 AXENT 100.1 operator’s manual • 1 ISOBUS cable • 1 feeder mesh in hopper •...

  • Page 46: Tractor Requirements

    Operating voltage: 12 V, must also be ensured for multiple actuators • ISOBUS connection according to ISO 11 783 • 7-pin socket for the lighting system • Connections for the pneumatic brake system (control line and supply line) 5903077 AXENT 100.1...

  • Page 47: Adjusting The End Stop Of The Steering Axle To The Wheel Size

    Untighten the eyelet [1] and bolt [2] of the protective sheet at the universal drive shaft panel with the adjustment lever. Adjustment lever position, see 1 Adjustment lever (left in direction of travel, hose bracket) Disassemble the protective sheet. Fig. 20: Removing the protective sheet AXENT 100.1 5903077...
  • Page 48 Release the sliding pin. Fig. 22: Pushing the universal drive shaft onto the transmission spigot Apply the protective sheet [1]. Apply 2 washers. Tighten eyelet, screw with adjustment lever at the protective sheet. Fig. 23: Assemble the protective sheet 5903077 AXENT 100.1...

  • Page 49: Installing The Machine At The Tractor

    The tractor may brake too late or not at all because of carelessness or incorrect operation. Ensure that nobody is present in the hazard zone between the tractor and the machine. AXENT 100.1 5903077...
  • Page 50 Support stand hydraulic line (pneumatic brake) Hopper cover hydraulic line ISOBUS connector Hopper cover hydraulic line [10] Lighting connector Pneumatic control line (pneumatic brake) Position the tractor at the machine. Switch off the tractor engine. Remove the ignition key. 5903077 AXENT 100.1...

  • Page 51: Ball Coupling

    Connect hydraulic lines [3] and [4] of the support stand to the hydraulic control unit of the tractor. See Fig. 25 Connect hydraulic lines [1] and [2] of the hopper cover to the hydraulic control unit of the tractor. 6.6.2 Ball coupling Variant A AXENT 100.1 5903077...

  • Page 52: Hitch Coupling

    Fig. 27: Retracting the support stand Switch off the tractor engine. Remove the ignition key. Close the holding down clamp. Please refer to the instructions of the tractor manufacturer. The connection is secured. 6.6.3 Hitch coupling Variant B 5903077 AXENT 100.1...

  • Page 53: Eye Ø40

    Pull the hand brake of the tractor. Switch off the tractor engine. Remove the ignition key. Close the coupling pin. The connection is secured. 6.6.5 Gyroscope assembly for kingpin steering n Optional equipment AXENT 100.1 5903077...

  • Page 54: Fitting The Universal Drive Shaft At The Tractor

    Observe the installation and shortening instructions provided in the operator's manual of the universal drive shaft manufacturer when checking and adjusting the universal drive shaft. The operator’s manual is attached to the drive shaft on delivery. 5903077 AXENT 100.1...

  • Page 55: Braking

    When coupling the machine, always observe the following sequence for the pneumatic lines: Ensure that nobody is present in the hazard zone. First, couple the yellow coupling head (brake line). Afterwards, couple the red coupling head (supply). For commissioning, please observe the following instructions: AXENT 100.1 5903077...
  • Page 56 The brake force regulator is located on the side of the frame next to the parking brake, to the left in the direction of travel. Fig. 30: Brake force regulator setting Empty Full load Half load Adjust the brake force regulator settings to the filling level of the machine. 5903077 AXENT 100.1...

  • Page 57: Disengaging The Parking Brake

    The machine is equipped with an on-board hydraulic system. Via the universal drive shaft, an axial piston pump is driven. The axial piston pump supplies the following functions: • Belt drive • Pre-metering slide • AXIS-PowerPack • UNIVERSAL-PowerPack with comb roller (optional equipment) • Steering axle (optional equipment) AXENT 100.1 5903077...

  • Page 58: Fitting The Spreading Unit At The Machine

    Remove the ignition key. Ensure that nobody is present in the hazard zone. For disassembly and assembly of specific components at the machine, the adjustment lever is required as tool. It is located at the front of the machine. 5903077 AXENT 100.1...

  • Page 59: Feeder Mesh Disassembly

    Remove the components of the feeder mesh and position them on the pallet. Remove the mesh supports and position them on the pallet. Remove the pallet and store it in a safe place. The feeder mesh is disassembled. AXENT 100.1 5903077...

  • Page 60: Partition Plate Disassembly

    The partition plate is assembled at the factory to ensure even distribution of the fertilizer in both parts of the AXIS-PowerPack spreading unit hopper. If the spreading unit is changed regularly, re-mount the partition plate and the feeder mesh (6.7.5 Feeder mesh assembly) to the machine outlet prior to installing the AXIS-PowerPack spreading unit. 5903077 AXENT 100.1...
  • Page 61 Fig. 35: Assembling the partition plate Slide the partition plate inwards until the sheet guide is engaged into the guide holder at the partition plate. Fig. 36: Inserting the partition plate into the guide Metal sheet guide Guide holder AXENT 100.1 5903077...

  • Page 62: Feeder Mesh Assembly

    6.7.5 Feeder mesh assembly n AXIS-PowerPack Mount the feeder mesh prior to installing the AXIS-PowerPack spreading unit. This prevents faults during spreading caused by lumps in the spreading material, large stones, or other large objects (screening effect). 5903077 AXENT 100.1...
  • Page 63 At positions [B], mount mesh supports (2x) with positioning elements. The 6 brackets are mounted horizontally and flexibly in the hopper. Fig. 38: Installing the bracket of the feeder mesh Mesh support with Mesh support with locking positioning mechanism elements AXENT 100.1 5903077...
  • Page 64 Install all components (total of 4). Fig. 39: Feeder mesh assembly Positioning Plastic catch element Turn the locking mechanisms by 90° with the adjustment lever. Fig. 40: Feeder mesh locking Adjustment lever Locking mechanisms 5903077 AXENT 100.1...

  • Page 65: Fitting Of The Spreading Unit

    The tractor may brake too late or not at all because of carelessness or incorrect operation. Ensure that nobody is present in the hazard zone between the tractor and the machine. Requirements: • The safety hood is open. • The catches and quick-release clamps on each side of the machine are open. AXENT 100.1 5903077...
  • Page 66 6. Commissioning Fig. 42: AXENT 100.1 coupling points Catches Bottom quick-release clamps Position the spreading unit on a pallet. Lift the spreading unit and the pallet with a forklift truck. Drive the forklift truck to the machine. Mount the spreading unit in the top catch.

  • Page 67: Establishing Connections

    Establishing connections Fig. 45: Connections Connection of the electrical lines of the Hydraulic line of the spreading disc drive, spreading unit left Hydraulic line of the spreading disc drive, Free reflux right Connect the electric and hydraulic lines. AXENT 100.1 5903077...

  • Page 68: Spreading Unit Refitting

    The electric and hydraulic lines are disconnected from the AXENT connections. Loosen the quick-release clamp [1] at the handle [2]. Pull out the quick-release clamp. The lower pin of the spreading unit is free. Fig. 47: Releasing the spreading unit at the bottom 5903077 AXENT 100.1...
  • Page 69 • When refitting to the UNIVERSAL-PowerPack universal spreading unit: ○ 6.7.2 Feeder mesh disassembly ○ 6.7.3 Partition plate disassembly Install the spreading unit as described in chapters 6.7.6 Fitting of the spreading unit and 6.7.7 Establishing connections. AXENT 100.1 5903077...

  • Page 70: Filling The Machine

    Always observe the information in chapter 4.3 Technical data. Prior to filling, determine the maximum quantity to be loaded. Observe the admissible overall weight. Prior to filling, make sure that the pre-metering slides and cleaning flap are closed. Fig. 49: Pre-metering slide in closed position 5903077 AXENT 100.1...

  • Page 71: Checking The Filling Level

    The platform has a height of more than 1.50 m above ground. There is a risk of falling on the side of the steps. Severe injury may result. Move with care on the platform. Always keep the platform clean. AXENT 100.1 5903077...
  • Page 72 Platform n Operating the steps Push the adjustable steps upwards and push the catches [1] forward by hand until the pin [2] is free. Fig. 52: Lowering the top of the steps Slowly lower the adjustable steps. 5903077 AXENT 100.1...
  • Page 73 The folding steps are folded out downwards. n Folding in the steps in transport position Fold up the bottom part of the steps. Snap pin [1] for engaging in the groove of the snap locking mechanisms. Fig. 54: Folding in the steps AXENT 100.1 5903077...

  • Page 74: Camera For Rear View Monitoring

    The lower third of the rear view camera has to show the deflector bracket. If necessary, adjust the monitored section. This requires the support by a second person observing the current view of the camera at the ISOBUS terminal in the tractor cabin. 5903077 AXENT 100.1...
  • Page 75 6. Commissioning Fig. 56: [A] Rear visibility range: approx. 7 m Viewing angle: 120° Radius: 5.80 m Rear view camera Field of vision diameter to the left and right: 10 m Fig. 57: Rear view camera screenshot AXENT 100.1 5903077...

  • Page 76: Spreading Operation

    • Deterioration of wear parts • Damage from external causes • Poor cleaning and care for preventing corrosion • Incorrect drive speeds and forward speeds • Neglecting to carry out the calibration test. • Incorrect machine settings 5903077 AXENT 100.1...

  • Page 77: Closing The Safety Hood

    If the safety hood is open, all actuators controlled via the machine control unit are stopped (conveyor belt, pre-metering slide, comb roller, hopper cover, spreading discs). Fig. 58: Safety hood components Handles Tie cable Plastic clips AXENT 100.1 5903077...
  • Page 78 Push the safety hood with the handles [1] onto the spreading unit until the plastic clips engage. The safety switch is operated. The machine is ready for operation. For further information on machine control and indication of the safety hood position, refer to the separate AXENT ISOBUS operator’s manual. 5903077 AXENT 100.1...

  • Page 79: Conveyor Belt Speed Adjustment

    Mount the fertilizer spreading unit to the machine, Chapter 6.8 - Spreading unit refitting - Page 68. Close the pre-metering slide. Pour in fertilizer, Chapter 6.9 - Filling the machine - Page 70. Adjust machine settings (working width, application rate, etc.). See operator’s manual of the machine control unit AXENT 100.1 5903077...

  • Page 80: Information On The Fertilizer Chart

    Urea is more sensitive to wind and absorbs more moisture than other fertilizers. The operator is responsible the correct adjustments for the fertilizer in use. The machine manufacturer shall not assume any liability for any damage due to incorrect spreader settings. 5903077 AXENT 100.1...

  • Page 81: Setting The Machine Via Isobus Terminal

    Example of limited border spreading during normal fertilizing Fig. 62: Limited border spreading during normal fertilizing During limited border spreading in normal fertilizing mode, almost no fertilizer crosses the field border. Underfertilization at the field boundary must be accepted in this case. AXENT 100.1 5903077...
  • Page 82 Working width Drop point Bound. sprd.type: select Full bord.. Applic. rate (%) The display at the screen may vary depending on the configured software version. • Observe the separate operator’s manual of the AXENT ISOBUS machine control unit. 5903077 AXENT 100.1...

  • Page 83: Setting The Working Width

    Do not remove deflectors mounted on the hopper. Spreading disc type Left-hand Right-hand spreading disc spreading disc S4-L-200 S4-R-200 S4-L-270 S4-R-270 S4 VxR S4-L-200 VxR S4-R-200 VxR S4-L-270 VxR S4-R-270 VxR S6 VxR plus (coated) S6-L-255 VxR S6-R-255 VxR S6-L-360 VxR S6-R-360 VxR AXENT 100.1 5903077...
  • Page 84 For disassembly and assembly of specific components at the machine, the adjustment lever is required as tool. It is located at the front of the machine. Adjustment lever (left in direction of travel, hose bracket) Fig. 64: Adjustment lever 5903077 AXENT 100.1...
  • Page 85 Unscrew the cap nut. Remove the spreading disc from the hub. Put the adjustment lever back into the designated bracket. See 1 Adjustment lever (left in direction of travel, hose bracket) Fig. 66: Unscrew the cap nut AXENT 100.1 5903077...

  • Page 86: Adjusting The Drop Point

    Adjustment towards smaller numbers: The fertilizer is dropped earlier. This results in spreading patterns for smaller working widths. • Adjustment towards larger numbers: The fertilizer is dropped later and is spread more towards the outside in the overlap zones. This results in spreading patterns for larger working widths. 5903077 AXENT 100.1...

  • Page 87: Setting The Application Rate

    In order to achieve good fertilizer distribution in headlands, a precise arrangement of the tramlines is essential. Limited border spreading Spreading at the headlands in limited border spreading mode (reduced speed, drop point adjustment, and reduced quantity). AXENT 100.1 5903077...
  • Page 88 Place the headland track [T] half the working width [X] away from the border of the field. When continuing spreading in the field after headland track spreading note the following: • Switch off the limited border spreading system. 5903077 AXENT 100.1...
  • Page 89 This cannot always be achieved depending on the spreading distance of the fertilizer and the working width. Alternatively, the headland track can be passed or a 2nd headland track can be prepared. Follow these instructions in order to ensure an environmentally friendly and economical working method. AXENT 100.1 5903077...

  • Page 90: Spreading Sideways To The Slope

    Calibrate the TRAIL-Control; to do this, please refer to the TRAIL-Control operator’s manual by Müller Elektronik. When you are driving straight ahead, make sure that the machine is towed in a line behind the trailer. Switch off the TRAIL-Control. Fig. 71: Kingpin steering (optional equipment) 5903077 AXENT 100.1...

  • Page 91: Spreading Dry Organic Fertilizer And Lime

    Disengage the PTO shaft. Cleaning/maintenance Empty the remaining quantity. Park the machine, Chapter 7.7 - Parking and unhitching the machine - Page 96 Clean and maintain the machine, Chapter 9 - Maintenance and service - Page 101. AXENT 100.1 5903077...

  • Page 92: Adjusting The Drop Point

    Fig. 72: Normal spreading pattern, drop point in the neutral position Both markings are centered for the neutral position. Fig. 73: Drop point in the neutral position Marking notch Marking of neutral position Tightening torque of the mounting screws: 300 Nm 5903077 AXENT 100.1...
  • Page 93 Turn the adjustment screw [3] with a screw wrench of size SW 36 to set the moving part back in the direction of travel [+]. Fig. 75: Not enough fertilizer or lime in the center The drop point moves forward. AXENT 100.1 5903077...

  • Page 94: Setting The Machine For Lime Spreading

    Spreading is started by the AXENT ISOBUS machine control unit. The conveyor belt starts up. The comb roller starts. n Flow factor for lime type (UNIVERSAL-PowerPack) • Application rates at 10 km/h and 30 cm pre-metering slide opening 5903077 AXENT 100.1...

  • Page 95: Discharging Residual Material

    During discharge of residual material, the machine is coupled to the tractor. • Nobody is present in the hazard zone. • AXIS-PowerPack: ○ The spreading discs are disassembled. See 7.4.4.2 Dismounting and mounting spreading discs • UNIVERSAL-PowerPack: The universal spreading unit is detached. AXENT 100.1 5903077...

  • Page 96: Emptying The Machine

    This may cause personal injury and property damage. Park the machine on even and solid ground. In case of uneven loading of the machine in the rear, never decouple it from the tractor. • Only park the machine when it is empty. 5903077 AXENT 100.1...
  • Page 97 Fig. 77: Engaging the manual parking brake Parking brake Operating brake Take out the wheel chocks from the transport bracket at the mud guard. Press the sliding pin [1] and fold open the wheel chucks. Fig. 78: Fold out the wheel chock AXENT 100.1 5903077...
  • Page 98 Place all cables and hoses at the panel over the towing bar in the designated bracket. Fig. 80: Transport bracket for cables, hydraulic hoses and pneumatic lines Holder for hydraulic hoses and electric Holder for pneumatic lines of the brake cables system The machine is decoupled and parked. 5903077 AXENT 100.1...

  • Page 99: Faults And Possible Causes

    The conveyor belt conveys • The PTO speed is set too insufficient fertilizer. low. • The pre-metering slides are not fully opened. • The consistency of the spreading material is not suitable for spreading with the machine. AXENT 100.1 5903077...
  • Page 100 8. Faults and possible causes Fault Possible cause Measure Slippage at the conveyor belt. u Retension the conveyor belt. • The tension of the conveyor belt is incorrectly set. 5903077 AXENT 100.1...

  • Page 101: Maintenance And Service

    This maintenance plan applies for vehicles subject to normal stress and wear. In case of increased stress and wear, reduce the maintenance intervals accordingly. This helps you prevent damage to the tractor, the machine, or the spreading unit. For further information, please refer to the operator’s manual of the tractor. AXENT 100.1 5903077...
  • Page 102 Air tank Lubrication Machine components Brake camshaft bearing Wheel hub bearing Slack adjuster Steering king pin bearing Metering slide Spreading disc hub Joints, bushes Drop point adjustment Universal spreading unit cotter pin Check Wear parts Bolted connections 5903077 AXENT 100.1...
  • Page 103 Nitrogen tank Hydraulic control block Hydraulic cylinders Conveyor belt drive End stop of the steering axle Axle angle sensor Trailer unit Conveyor belt position Conveyor belt tension Belt cleaner Braking system Slack adjuster Brake pad Tires Wheels AXENT 100.1 5903077...
  • Page 104 9. Maintenance and service Task Value (X) Bearing clearance of the wheel hub Retightening the wheel Brake calculation Replacement Hydraulic hoses Axial piston pump transmission Belt drive transmission On-board hydraulic system 5903077 AXENT 100.1...

  • Page 105: Cleaning The Machine

    3 side covers. Insert the adjustment lever through the side cover into the sheet metal guide. Lift the adjustment lever. The locking mechanism is disengaged. The side cover is unlocked. Fig. 81: Using the adjustment lever AXENT 100.1 5903077...

  • Page 106: Draining Of Cleaning Water

    Fig. 83: Assembling the side cover 9.2.2 Draining of cleaning water n Draining of cleaning water After cleaning, there may still be water in the hopper of the machine. • Cleaning flap position and lever adjustment: See 3.11.2 Instruction stickers 5903077 AXENT 100.1...

  • Page 107: Clean Mud Guards And Wheels

    The cleaning flap is closed. 9.2.3 Clean mud guards and wheels n Dirt deflector and wheels Clean the dirt deflector and the wheels on a regular basis, but at least before driving on public roads every time. AXENT 100.1 5903077...

  • Page 108: Lubrication Plan

    Always keep the notice plates clean and in a legible state. 9.3.1 Basic machine lubrication points n Machine components Lubrication intervals: every 50 operating hours or in shorter intervals under extreme spreading conditions. Fig. 86: Ball coupling Ball coupling lubrication point 5903077 AXENT 100.1...
  • Page 109 9. Maintenance and service Fig. 87: Support stand Support stand lubrication point Fig. 88: Support stand hydraulic cylinder Hydraulic cylinder lubrication point Fig. 89: Belt drive Pulley lubrication point Towing bar lubrication point AXENT 100.1 5903077...

  • Page 110: Brake Camshaft Bearing Lubrication Points

    Conveyor belt drive roller lubrication point 9.3.2 Brake camshaft bearing lubrication points n Brake camshaft bearing Lubrication interval: every 200 operating hours and prior to re-commissioning after a long downtime. Please observe the operator's manual and the axle manufacturer's instructions. 5903077 AXENT 100.1...

  • Page 111: Wheel Hub Bearing Lubrication Points

    Fig. 93: Steering axle brake camshaft bearing Brake camshaft bearing lubrication point 9.3.3 Wheel hub bearing lubrication points n Wheel hub bearing Lubrication interval: every 1,000 operating hours, at least annually. Please observe the operator's manual and the axle manufacturer's instructions. AXENT 100.1 5903077...

  • Page 112: Slack Adjuster Lubrication Points

    Lubrication intervals: every 500 operating hours, annually at least. Please observe the operator's manual and the axle manufacturer's instructions. Fig. 94: Rigid axle slack adjuster Slack adjuster lubrication point Fig. 95: Steering axle slack adjuster Slack adjuster lubrication point 5903077 AXENT 100.1...

  • Page 113: Steering Axle Lubrication Points

    Keep the metering slide functioning smoothly and lubricate it regularly. • Lubricant: Grease, oil n Lubricating the spreading disc hub n Spreading disc hub Keep the pivot and sliding surfaces functioning smoothly and lubricate them regularly. • Lubricant: Grease AXENT 100.1 5903077...

  • Page 114: Universal Spreading Unit Lubrication Points

    Universal spreading unit cotter pin Lubrication intervals: every 50 operating hours or in shorter intervals under extreme spreading conditions. Fig. 97: Universal spreading unit lubrication point Outlet cotter pin lubrication point (illustration only shows the right side) 5903077 AXENT 100.1...

  • Page 115: Wear Parts And Screw Connections

    9.4.2 Checking the screw connections n Bolted connections Screw connections have been tightened to the specified torque and locked at the factory. Vibrations and shocks, in particular during the initial operating hours, can loosen screw connections. AXENT 100.1 5903077...

  • Page 116: Electrics, Electronic System

    The power supply of the machine is fuse-protected via the ISOBUS cable of the tractor. The ISOBUS cable features a 60 ampere and a 30 ampere fuse for overload protection. The fuses are located behind the maintenance flap. 5903077 AXENT 100.1...

  • Page 117: Electric Lines

    Ensure that nobody is present in the hazard zone. Check the following functions of the electronic control unit: • Conveyor belt start-up • Pre-metering slide opening • Check the forward speed sensor • Checking the filling level sensors AXENT 100.1 5903077...

  • Page 118: Hydraulics System

    Draining and penetration of oil into the sewerage system is to be prevented. Prevent the penetration of oil into the water drain by setting up sand or earth barriers, or by using other appropriate barrier methods. 9.6.1 Checking the hydraulic hoses n Hydraulic hoses 5903077 AXENT 100.1...

  • Page 119: Replacing Hydraulic Hoses

    There are two nitrogen tanks in the hydraulic circuit. These also remain under pressure after system shutdown. Slowly and carefully open the screw connections of the hydraulic circuit. AXENT 100.1 5903077...

  • Page 120: Nitrogen Tank

    Check the external condition of the nitrogen tank every 2 years at the latest. Prior to travel, check the nitrogen tank and all connections for damage. 9.6.4 Hydraulic block n Hydraulic control block Via the control block, all drive and adjustment functions controlled by the electronic control unit are supplied. 5903077 AXENT 100.1...

  • Page 121: Hydraulic Cylinders For Adjustment Functions

    Regularly check the adjustment functions of all hydraulic cylinders and at least prior to every spreading operation. Check the components for external damages and leaks. Adjustment functions: Hydraulic cylinder [1] of pre-metering slides Fig. 101: Pre-metering slide hydraulic cylinder AXENT 100.1 5903077...

  • Page 122: Checking The Conveyor Belt Drive

    Check components external damage and leakage. Fig. 103: Checking the conveyor belt motor 9.6.7 Oil change and oil filter replacement n Axial piston pump transmission Component Oil volume Oil designation Transmission 0.6 l SAE 75W-90 5903077 AXENT 100.1...
  • Page 123 Prior to draining the oil, position a sufficiently sized collection tray (at least 60 l) under the hopper. The valve for draining the oil is located under the hopper between the filter cartridge and the towing bar suspension adjustment unit. AXENT 100.1 5903077...
  • Page 124 Drain any residual oil into the collection tray. Fig. 104: Draining oil Close the hydraulic valve. Disassemble the oil filter at the control block. Fig. 105: Control block oil filter Disassemble the oil filter under the hopper. 5903077 AXENT 100.1...

  • Page 125: Adapting The End Stop Of The Steering Axle To The Wheel Size

    Adapting the end stop of the steering axle to the wheel size n End stop of the steering axle The steering axle of the machine is factory-equipped with the correct number of distance washers [1]. Therefore, the mechanical steering angle stop is preset. AXENT 100.1 5903077...

  • Page 126: Checking The Function Of The Axle Angle Sensor

    Always check prior to all spreading operations to make that the sensor cable is not broken. Only the specialist workshop is authorized to replace and position the sensor. The axle angle sensor is located on the axle to the left in the direction of travel. 5903077 AXENT 100.1...

  • Page 127: Replacing The Fertilizer Spreading Unit Spreading Discs

    Wait until all moving parts have come to a complete stop before making any adjustments or performing maintenance work. Switch off the tractor engine. Remove the ignition key. Ensure that nobody is present in the hazard zone. AXENT 100.1 5903077...
  • Page 128 Mount the left spreading disc on the left side in the direction of travel and the right spreading disc on the right side in the direction of travel. The pin for the left spreading disc is located at the top left to the vertical axle of the holder pin. 5903077 AXENT 100.1...

  • Page 129: Hitch

    Check the towing eye/ball coupling for wear on a regular basis. 9.12 Setting of the towing bar suspension To ensure correct function of the attached spreading unit, the AXENT hopper has to be in a horizontal position independent from the operating conditions. AXENT 100.1 5903077...
  • Page 130 Nitrogen tank at right towing bar spring cylinder cylinder Requirements: • The machine is parked on even and solid ground and secured against tilting and rolling. • The machine is attached to the tractor. • Nobody is present in the hazard zone. 5903077 AXENT 100.1...
  • Page 131 With the hydraulic control unit of the tractor, retract the support stand until the towing bar cylinders are completely retracted. With the hydraulic control unit of the tractor, extract the support stand until the machine is in horizontal position ([V] = [H]). AXENT 100.1 5903077...
  • Page 132 Fig. 114: Extending the piston rod If the required towing bar height is not achieved with these settings, please contact your dealer. Setting the towing bar damping With the hydraulic control unit of the tractor, retract the support stand. 5903077 AXENT 100.1...

  • Page 133: Setting The Conveyor Belt

    For correct distribution of the spreading material in the spreading unit hopper, the conveyor belt has to be centered on its drive rollers. Measure the clearance between the conveyor belt and the hopper walls on both sides. AXENT 100.1 5903077...
  • Page 134 [1] of the drive roller by approx. 2 turns. Unscrew the adjustment screw with nuts [3] until the clearance is identical on both sides. Retighten the nuts [1] and [3]. Fig. 117: Drive roller position 5903077 AXENT 100.1...

  • Page 135: Conveyor Belt Tension

    28 mm +/- 1 mm, 10 disc springs If necessary, retighten the disc springs. Fig. 118: Retightening the disc spring assemblies Checking the deflection roller position The deflection roller has to be positioned in a right angle over the entire length. AXENT 100.1 5903077...

  • Page 136: Adjusting The Belt Cleaner

    Fig. 119: Setting the disc spring assemblies Adjust the disc spring assemblies [1] by +/- 2 mm. Fig. 120: Adjusting the disc spring assemblies 9.14 Adjusting the belt cleaner n Belt cleaner 5903077 AXENT 100.1...
  • Page 137 Fig. 122: Checking the clearance Loosen the 4 screws [1] under the conveyor belt. Readjust the position of the bracket at the slots. Retighten the screws [1]. Fig. 123: Adjusting the position of the bracket AXENT 100.1 5903077...

  • Page 138: Chassis And Brakes

    Check the braking system in a dry condition, not when the vehicle is wet or during rain. Check the brake lever and linkage for smooth operation. Replace the brake pad in time. Only use the brake pads designated for the axles. 5903077 AXENT 100.1...

  • Page 139: Slack Adjuster

    Parking brake Operating brake Operate the slack adjuster by hand. If the braking effect is reduced and the free travel exceeds 10 - 15% of the brake lever length [d], the specialist workshop must readjust the slack adjuster. AXENT 100.1 5903077...

  • Page 140: Draining The Air Tank

    Draining the air tank n Air tank Condensation may occur in the pneumatic braking system of the brake circuit and accumulate in the air tank. To prevent corrosion-related damage at the pneumatic braking system, drain the air tank every day. 5903077 AXENT 100.1...

  • Page 141: Wheels And Tires

    Never weld cracked rims or wheel disks. Due to the dynamic load during travel, the weld spots would break quickly. 9.16.1 Checking the tires n Tires Regularly check the tires for wear, damage, and foreign objects. Check the pressure of the cold tires in intervals of two weeks. Observe the manufacturer instructions. AXENT 100.1 5903077...

  • Page 142: Changing Wheels

    For wheel change, the machine has to be parked on even and solid ground. Requirements: • Use a jack with a minimum load rating of 5 tons. • Use a torque wrench to tighten the wheel nuts. 5903077 AXENT 100.1...
  • Page 143 Retighten all wheel nuts after 50 km with the specified tightening torque. Observe the instructions and required tasks specified by the axle manufacturer for wheel assembly. 9.16.5 Checking the brake calculation n Brake calculation AXENT 100.1 5903077...
  • Page 144 Position 2 of the brake lever - BPW rigid ADR Rigid axle axle: 165 mm Position 1 of the brake lever - BPW rigid Position of the brake lever - ADR rigid axle: axle: 180 mm 152 mm 5903077 AXENT 100.1...

  • Page 145: Recovery Of The Machine

    Recovery of the machine If the machine cannot be towed by the tractor, proceed as follows to recover the machine from the field. Attach a rope around the axle body. Fig. 131: Recover the machine with the rope AXENT 100.1 5903077...

  • Page 146: Winterization And Preservation

    Place dust caps on hoses and cable. Open the fertilizer outlets: Metering slide, pre-metering slide, drain door, etc (depends on the machine) 10.2 Washing the machine A machine that is placed into storage must first be cleaned. 5903077 AXENT 100.1...

  • Page 147: Preserving The Machine

    • Galvanized bolts • If present on your machine: ○ Parts of the braking system ○ Pneumatic lines ○ Spray galvanized bolts on the axles and the drawbar with a special protective wax after washing. AXENT 100.1 5903077...

  • Page 148: Disposal

    In so doing, these parts are to be sorted into specific categories. All waste products are then to be disposed of in accordance with local regulations and directives for recycling or special refuse categories by authorized companies. 5903077 AXENT 100.1...

  • Page 149: Appendix

    Max. assembly pre-load Thread Class (lbf.in) (µ =0.12) lbf.ft (26.5) 4400 10.9 (40.7) 6500 (X0.7) 12.9 (45.1) 7600 (52.2) 7200 10.9 (76.1) 10600 (X0.8) 12.9 (88.5) 12400 10.1 10200 10.9 14.9 14900 (X1) 12.9 17.4 12.8 17500 AXENT 100.1 5903077...
  • Page 150 (X2) 12.9 139000 217.6 102000 10.9 310.5 145000 (X2.5) 12.9 170000 130000 10.9 436.6 186000 (X2.5) 12.9 510.4 217000 418.2 162000 10.9 231000 (X2.5) 12.9 271000 526.6 188000 10.9 1017 750.1 267000 (X3) 12.9 1190 877.1 313000 5903077 AXENT 100.1...
  • Page 151 19.2 20200 M8X1 10.9 38.3 28.2 29700 12.9 44.9 33.1 34700 37.6 31600 M10X1.25 10.9 55.3 46400 12.9 64.2 54300 66.4 48000 M12X1.25 10.9 70500 12.9 114.3 82500 64.2 45500 M12X1.5 10.9 94.4 66800 12.9 110.6 78200 AXENT 100.1 5903077...
  • Page 152 1095 807.6 297000 12.9 1282 945.5 348000 Permissible torques for A2-70 and A4-70 screws for lengths up to 8 x thread diameter, Thread Friction coefficient μ Permissible torques Nm 0.14 0.16 0.14 0.16 0.14 17.5 0.16 19.6 5903077 AXENT 100.1...
  • Page 153 Permissible torques for A2-70 and A4-70 screws for lengths up to 8 x thread diameter, Thread Friction coefficient μ Permissible torques Nm 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 0.14 0.16 1092 AXENT 100.1 5903077...
  • Page 154 12. Appendix 5903077 AXENT 100.1...

  • Page 155: Guarantee And Warranty

    • Claims for damage other than to the RAUCH devices will not be accepted. This also means that no liability will be accepted for damage resulting from spreading errors. Unauthorized modifications of the RAUCH devices may result in consequential damage, for which the manufacturer will not accept any liability.

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