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Rauch AXENT Series Operator's Manual

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OPERATOR'S MANUAL
Please read carefully
before using the
machine.
Keep for future reference.
This
instruction
manual/assembly
instruction is to be considered as part of
the machine. Suppliers of new and sec-
ond-hand machines are required to
document in writing that the instruc-
tion manual/assembly instruction was
delivered with the machine and
handed over to the customer.
Original manual
e
5901645-
-en-0219

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  • Page 1 OPERATOR'S MANUAL Please read carefully before using the machine. Keep for future reference. This instruction manual/assembly instruction is to be considered as part of the machine. Suppliers of new and sec- ond-hand machines are required to document in writing that the instruc- tion manual/assembly instruction was delivered with the machine and handed over to the customer.

  • Page 2: Technical Improvements

    This constitutes no obligation to make such improvements or changes on machines that have already been sold. We will be pleased to answer any other questions that you might have. Yours sincerely RAUCH Landmaschinenfabrik GmbH...

  • Page 3: Table Of Contents

    Table of Contents Preface Technical improvements Intended use User instructions About this operator’s manual ......... . . 3 Structure of the operator’s manual .
  • Page 4 Table of Contents Technical data Manufacturer ............27 Description of the machine.
  • Page 5 Table of Contents Attaching the spreading unit to the machine ......69 6.7.1 Requirements .
  • Page 6 Table of Contents Wear parts and screw connections ........127 9.4.1 Checking wear parts.

  • Page 7: Intended Use

    The AXENT 100.1 large area spreader is suitable for spreading dry, granular  and crystalline fertilisers, seeds and slug pellets due to a RAUCH fertiliser spreading unit. The AXENT 100.1 large area spreader is suitable for spreading granular and ...
  • Page 8 Intended use...

  • Page 9: User Instructions

    User instructions User instructions About this operator’s manual This operator’s manual is an integral part of the machine. The operator’s manual contains important information for a safe, appropriate and economic use and maintenance of the machine. Adherence to this opera- tor’s manual helps to avoid risks, to reduce repair costs and downtime, and to increase the machine's reliability and service life.

  • Page 10: Notes On Text Descriptions

    User instructions Notes on text descriptions 2.3.1 Instructions and procedures Steps that the operator must carry out are shown as a numbered list. 1. Instruction for action step 1 2. Instruction for action step 2 Instructions involving only one step are not numbered. The same applies for ac- tion steps that do not have a specific sequence.

  • Page 11: Safety

    Safety Safety General Instructions The Safety chapter contains basic warnings as well as work and road safety regulations for the usage of the towed machine. The adherence to the instructions in this chapter is a prerequisite for the safe handling and trouble-free operation of the machine. Furthermore, the other chapters of this operating manual contain additional warnings, which you must also precisely observe.
  • Page 12 Safety Warning severity level The degree of danger is indicated by the signal word. The levels are classified as follows: n DANGER Type and source of danger This warning warns of a danger posing an immediate threat to the health and life of persons. Ignoring these warnings will result in very serious or even fatal injury.

  • Page 13: General Information On The Safety Of The Machine

    Safety General information on the safety of the machine The machine is constructed in accordance with the state of the art and the recog- nized technical regulations. However, its usage and maintenance may cause danger to the health and life of the operator or third parties and/or the impairment of the machine and other material assets.

  • Page 14: Accident Prevention

    Safety 3.4.3 Accident prevention Safety and accident prevention regulations are governed by law in every country. The operator of the machine shall be responsible for the compliance with these regulations applicable in the country of use. The following instructions must also be observed: Never let the machine run without supervision.

  • Page 15: Checks Before Start-Up

    Safety 3.5.3 Checks before start-up Check the operational safety of the machine before the first and every subsequent start-up. Is all safety equipment at the machine installed and functioning?  Are all fasteners and load-bearing connections tight and in proper condition? ...

  • Page 16: Operation

    Safety 3.5.5 Operation If the machine malfunctions, stop the machine immediately and secure it.  The fault is to be rectified immediately by qualified staff. Never climb onto the machine while the spreader unit is running.  Rotating machine components can cause serious injuries. Never come close ...

  • Page 17: Using Fertiliser And Lime

    Safety Using fertiliser and lime Inappropriate selection or usage of the fertiliser and lime can cause severe personal injury or environmental damage. When selecting the fertiliser, inform yourself about its effects on peoples,  the environment, and the machine. Follow the instructions of the manufacturer of the fertiliser or lime. ...

  • Page 18: Maintenance And Servicing

    Safety Maintenance and servicing Additional hazards that do not occur during operation of the machine are present during maintenance and servicing work. Any maintenance and service work is to be conducted with increased  alertness at all times. Work particularly thoroughly and cautiously. 3.8.1 Qualifications of maintenance personnel Only specialist workshops or recognized brake service providers are allowed...

  • Page 19: Maintenance And Servicing Work

    Safety 3.8.3 Maintenance and servicing work Switch off the tractor’s engine before any cleaning, maintenance and service  work and when troubleshooting. Wait until all rotating parts of the machine have come to a standstill. Make sure no unauthorised persons can switch on the machine. Remove the ...

  • Page 20: Road Safety

    Safety Road safety It is prohibited to drive on public roads with the towed machine without a spreading unit attached (underride protection). When driving on public roads and pathways, the tractor with the towed machine and spreading unit attached must comply with the road safety regulations of the respective country.

  • Page 21: Transport With The Machine

    Safety 3.9.2 Transport with the machine The driving, steering, and braking performance of the tractor is affected by the towed machine. For example, an excessive vertical load of the machine will reduce the weight on the front axle of your tractor and impair the steering. Adapt your manner of driving to the changed driving behaviour.

  • Page 22: Safety Equipment At The Machine

    Safety 3.10 Safety equipment at the machine 3.10.1 Position of the safety equipment NOTICE Safety equipment is not available in all countries and depends on the regulations at the place of use. Figure 3.2: Position of the safety equipment, warnings and instructions, side view [1] White contour marks [9] Serial number, towing bar [2] Warning not transport passengers...
  • Page 23 Safety Figure 3.3: Position of the safety equipment, warnings and instructions, rear [1] Warning sign [6] Moving parts warning notice [2] Tail light, brake light, turn signals [7] Red reflector stripes [3] Tail light, brake light, red reflectors [8] Remove ignition key warning notice [4] Mudguard extension [9] Admissible maximum speed [5] Red reflectors...
  • Page 24 Safety Figure 3.4: Position of the safety equipment, warnings and instructions, top [1] Ring eyelets [5] Warnings of moving parts (behind the folding [2] Instructions: ring eyelet in hopper side covers) [3] Cleaning flap instruction [6] Cover [4] Warnings of danger of explosion under the [7] Deflector bracket container (not visible here) [8] Rear view camera...

  • Page 25: Function Of Safety Equipment

    Safety 3.10.2 Function of safety equipment The safety equipment protects your health and your life. Make sure the safety equipment is functional before working with the  machine. Only operate the machine when the safety equipment is functional.  Description Function Universal drive shaft Prevents body parts and clothing from being drawn...

  • Page 26: Warning And Instruction Stickers

    Safety 3.11 Warning and instruction stickers Various warnings and instructions have been applied to the machine (for information on application to the machine, see Figure 3.2 Figure 3.4) The warnings and instructions are part of the machine. They must not be removed or modified.
  • Page 27 Safety Climbing prohibited It is prohibited to climb onto the deflector bracket. Crushing hazard between the tractor and the machine A potentially fatal crushing hazard exists for persons standing between the tractor and the machine when approaching or when actuating the hydraulic system. The tractor may brake too late or not at all because of inattention or faulty operation.

  • Page 28: Instruction Stickers And Nameplate

    Safety 3.11.2 Instruction stickers and nameplate PTO shaft speed The rated speed of the PTO shaft is 750 rpm. Ring eyelet on the frame Identification of the holder for attachment of the lifting harness Lubrication points Cleaning flap is open Cleaning flap is closed...
  • Page 29 Safety Admissible maximum speed France: Admissible maximum speed Maximum permissible speed (3 m axle) Nameplate and serial number of towing bar Name plate, trailer hitch France: DREAL registration plate PTAC : 15 000 kg Max. zul. Gesamtgewicht Masse maxi essieu 1 : 13 000 kg Max.

  • Page 30: Identification Of The Machine

    Safety 3.12 Identification of the machine Rauch Landmaschinenfabrik GmbH Landstr. 14 * 76547 Sinzheim * Germany Brand RAUCH Serial No RLxxxxxxxxxxxxxxx Maschine Model Unladen Mass min. xxx kg / max. xxx kg Made in Germany Figure 3.6: Nameplate [1] Manufacturer...

  • Page 31: Lighting System, Front And Rear Reflectors, Side Reflectors

    Safety Model year 20xx Year of manufacture 20xx Figure 3.8: CE conformity label [1] Model year [2] Year of construction 3.13 Lighting system, front and rear reflectors, side reflectors The lighting equipment must be installed according to regulations and must be ready to operate at all times.
  • Page 32 Safety...

  • Page 33: Technical Data

    Technical data Technical data Manufacturer RAUCH Landmaschinenfabrik GmbH Landstraße 14 D-76547 Sinzheim Phone: +49 (0) 7221 / 985-0 Fax: +49 (0) 7221 / 985-200 Service Centre, Technical Customer Service RAUCH Landmaschinenfabrik GmbH Postfach 1162 D-76545 Sinzheim Phone: +49 (0) 7221 / 985-250...

  • Page 34: Basic Machine

    Technical data 4.2.1 Basic machine Figure 4.1: Assemblies and function of the machine AXENT, side view [1] Hopper [5] Service brake [2] Rear view camera [6] Support stand [3] Wheel [7] Folding side cover [4] Parking brake [8] Universal drive shaft...
  • Page 35 Technical data Figure 4.2: Assemblies and function of the machine AXENT, front view [1] Filler plug, oil tank [5] Ladder [2] Transport storage place for wheel chock [6] Hose and cable storage place [3] Conveyor belt [7] Platform [4] Maintenance flap...
  • Page 36 Technical data Figure 4.3: Assemblies and function of the machine AXENT, rear view [1] Pre-metering slider [3] Removable separating plate [2] Comb roller...

  • Page 37: Axis-Powerpack Fertiliser Spreading Unit

    Technical data 4.2.2 AXIS-PowerPack fertiliser spreading unit Figure 4.4: Assemblies and function of the AXIS-PowerPack fertiliser spreading unit [1] Coupling points [2] Hopper [3] Adjustment centre, drop point [4] Spreading disc drive [5] Spreading disc [6] Spreading disc protection [7] Deflector bracket...

  • Page 38: Lime-Powerpack Lime Spreading Unit

    Technical data 4.2.3 LIME-PowerPack lime spreading unit Figure 4.5: Assemblies and function of the LIME-PowerPack lime spreading unit [1] Coupling points [2] Funnel [3] Spreading disc protection [4] Deflector bracket [5] Spreading disc drive [6] Spreading disc...

  • Page 39: Machine Specifications

    Technical data Machine specifications 4.3.1 Variants NOTICE Some models are not available in all countries. Type AXENT 100.1 AXENT 100.1 Steering axle Rigid axle Pneumatic Hydraulic Pneumatic Hydraulic brake brake brake brake system system system system 2 to 2.25 m track ...

  • Page 40: Technical Data Of Basic Equipment

    Technical data 4.3.3 Technical data of basic equipment Data AXENT Width 2.55 m Up to 3.0 m at the wheels depending on the tyres Height 3.15 m Ground clearance (relative to lower edge 0.75 m of frame) Capacity 9 400 l Filling level 2.95 m Length of trailer unit up to end of vehicle...
  • Page 41 Technical data Weights and loads: NOTICE The empty weight (mass) of the machine varies depending on the equipment. The empty weight (mass) stated on the nameplate refers to the standard version. The technical details of the operating licence are decisive. They may vary from the tables below.
  • Page 42 Technical data Centre of gravity: NOTICE The centre of gravity depends on the coupling variant, the axle position and the filling quantity of the container. Figure 4.6: Centre of gravity in bottom hitching [A] Centre of gravity with full container [B] Centre of gravity with empty container Length Bottom hitching (mm)
  • Page 43 Technical data Figure 4.7: Centre of gravity in top hitching [A] Centre of gravity with full container [B] Centre of gravity with empty container Length Top hitching (mm) 2390 4590 1460 2010...

  • Page 44: Technical Data, France

    Technical data 4.3.4 Technical data, France Length from trailer unit to axle: 4.60 m  Weights and loads: NOTICE The empty weight (mass) of the machine varies depending on the equipment. The empty weight (mass) stated on the nameplate refers to the standard version.
  • Page 45 Technical data Centre of gravity, France: NOTICE The centre of gravity depends on the coupling variant, the axle position and the filling quantity of the container. Figure 4.8: Centre of gravity [A] Centre of gravity with full container [B] Centre of gravity with empty container Length Bottom hitching (mm) 2390...

  • Page 46: Technical Data, 3 M Axle

    Technical data 4.3.5 Technical data, 3 m axle NOTICE Some models are not available in all countries. Data AXENT Width 3.55 m Height 3.15 m Ground clearance (relative to lower edge of 0.75 m frame) Capacity 9 500 l Filling level 2.90 m Length of trailer unit up to end of vehicle Approx.
  • Page 47 Technical data Weights and loads: NOTICE The empty weight (mass) of the machine varies depending on the equipment. The empty weight (mass) stated on the nameplate refers to the standard version. The technical details of the operating licence are decisive. They may vary from the tables below.
  • Page 48 Technical data Centre of gravity: NOTICE The centre of gravity depends on the coupling variant, the axle position and the filling quantity of the container. Figure 4.9: Centre of gravity [A] Centre of gravity with full container [B] Centre of gravity with empty container Length Dimension (mm) 1111...

  • Page 49: Technical Data Of Fertiliser Spreading Unit

    Technical data 4.3.6 Technical data of fertiliser spreading unit Data AXIS PowerPack Total width with deflector bracket 2.55 m Working width 18 - 50 m Capacity of the container Approx. 200 l Mass flow 500 kg/min Hydraulic pressure 200 bar Hydraulic performance 60 l/min 1.

  • Page 50: Wheels And Tyres

    Technical data Wheels and tyres NOTICE Some models are not available in all countries. Observe the markings on the tyre: Speed category  A5 for 25 km/h A8 for 40 km/h Load index (LI)  LI = 164 for a load capacity of 5 000 kg LI = 173 for a load capacity of 6 500 kg Tyre pressure in bar...
  • Page 51 Technical data Tyre pressure in bar Load Load capacity capacity 5 000 kg 6 500 kg at 40 km/h at 25 km/h Wheel size 2.25 VF 380/90 R46 HC1000   173D 3.00  2.25 VF 380/105 R50 HC1000  ...

  • Page 52: Special Equipment

    Technical data Special equipment 4.5.1 Special equipment for the large area spreader Lighting to the front if the transport width exceeds 2.75 m due to the tyres  (StVZO) Towing bar for top hitching (2000 kg vertical load)  Universal drive shaft 1 3/8”, 6-piece ...
  • Page 53 Technical data SpreadLight worklights Figure 4.11: SpreadLight special equipment The SpreadLight special equipment [1] allows the user to visually check the individual spreading functions during spreading operations in the dark. The SpreadLight special equipment consists of intensive LED light and is specifically aimed at the spreading fans.
  • Page 54 Technical data...

  • Page 55: Transport Without Tractor

    Transport without tractor Transport without tractor General safety instructions n CAUTION Material damage due to incorrect transport The ring eyelets in the container are not intended for lifting the entire machine. They only serve to transport the container during production. Non-observance will result in damage to the machine.
  • Page 56 Transport without tractor...

  • Page 57: Commissioning

    Commissioning Commissioning Accepting the machine Check that the delivery is complete when accepting the machine. The standard equipment includes 1 AXENT 100.1 large area spreader  1 operating manual for the AXENT 100.1  1 ISOBUS cable  1 feeder mesh in the container ...

  • Page 58: Operating Licence

    Commissioning Operating licence 6.2.1 Germany The towed AXENT 100.1 large area spreader requires an operating licence. On the basis of the supplied type approval, the authority responsible for you will issue an operating licence for individual vehicles (EBE) upon request. A valid operating licence is the prerequisite for participation in public traffic.

  • Page 59: France

    Commissioning 6.2.2 France The large area spreader has been approved by DREAL. The DREAL approval, also referred to as “Barré rouge”, describes the delivery state ex works. The DREAL approval is required for the vehicle identification and operating licence for your machine. Check that the “Barré...

  • Page 60: Adjusting The End Stop Of The Steering Axle To The Wheel Size

    Commissioning Adjusting the end stop of the steering axle to the wheel size The steering axle of the machine is equipped with a suitable number of spacers ex works. Thus, the stop of the steering angle is pre-set. NOTICE If you want to equip your machine with a different track or wheel size, the number of spacers must be adjusted.
  • Page 61 Commissioning 4. Pull off the pin guard and grease the gear journal. Figure 6.2: Greasing the gear journal 5. Press the sliding pin [1]. 6. Push the universal drive shaft onto the gear journal until the sliding pin engages in the annular groove. 7.
  • Page 62 Commissioning 11. Fasten the retaining chain through the hole in the ring eyelet. Figure 6.5: Fastening the retaining chain Dismantling instructions: Dismantle the universal drive shaft in the opposite order as when installing it. ...

  • Page 63: Coupling The Machine To The Tractor

    Commissioning Coupling the machine to the tractor n DANGER Danger to life due to unsuitable tractor Using an unsuitable tractor for the machine may result in severe accidents during operation or road travel.  Only use tractors that comply with the technical require- ments of the machine.
  • Page 64 Commissioning Is the combination of connecting devices (towing eye - pin coupling or cou-  pling bracket – ball coupling) permissible? Figure 6.6: Connection order for large area spreader AXENT [1] Hydraulic line for support stand [2] Hydraulic line for support stand [3] Hydraulic line for hopper cover [4] Hydraulic line for hopper cover [5] Pneumatic control line (compressed air brake)
  • Page 65 Commissioning Figure 6.7: Identification of the hydraulic hoses [1] Hose with 2 grey rubber bands on the handle: open the hopper cover [2] Hose with 1 grey rubber band on the handle: close the hopper cover [3] Hose with 2 red rubber bands on the handle: fold in the support stand [4] Hose with 1 grey rubber band on the handle: unfold the support stand 3.

  • Page 66: Connecting The Ball Coupling (Variant A)

    Commissioning 6.6.1 Connecting the ball coupling (variant A) 1. Start the tractor. The PTO shaft is switched off.  The hydraulic system is switched off.  The hold-down device of the ball coupling is open.  2. Position the tractor's ball coupling exactly under the machine's coupling bracket.

  • Page 67: Connecting The Pin Coupling (Variant B)

    Commissioning 6.6.2 Connecting the pin coupling (variant B) 1. Start the tractor. The PTO shaft is switched off.  The hydraulic system is switched off.  The pin coupling is open.  2. Drive the tractor up to the machine. 3.

  • Page 68: Installing The Gyroscope Of The Kingpin Steering (Special Equipment)

    Commissioning 6.6.4 Installing the gyroscope of the kingpin steering (special equipment) Figure 6.9: Gyroscope and holder NOTICE Install the gyroscope and its holder on the tractor. Observe the installation instructions in the operating manual for the ISO-  BUS TRAIL Control Midi from Müller Elektronik. The operating manual is supplied together with the electronic control.

  • Page 69: Installing The Universal Drive Shaft On The Tractor

    Commissioning 6.6.5 Installing the universal drive shaft on the tractor n CAUTION Material damages due to excessively long drive shaft When the machine is lifted up, the universal drive shaft halves can come into contact inside each other. This can cause damage to the drive shaft, the transmission or the machine.

  • Page 70: Brake System

    Commissioning 6.6.6 Brake system The machine is equipped with a compressed-air brake system. In connection with the brake system, also observe the relevant regulations of the country in which you are using the machine. As standard, the machine is equipped with a manual parking brake. Figure 6.10: Compressed air brake [1] Parking brake [2] Service brake...
  • Page 71 Commissioning Setting the manual brake pressure regulator n DANGER Danger to life due to defective brake system There is a danger to life if the brake system is used improperly or is defective. The machine may unintentionally roll away or tip over and overrun people.
  • Page 72 Commissioning Hydraulic brake system (special equipment) The hydraulic brake system is equipped with a manual parking brake and a pull chain. The pull chain serves as a breakaway coupling in the event of accidental uncoupling of the machine from the tractor. Observe the connection order: See Figure 6.6.

  • Page 73: Releasing The Parking Brake

    Commissioning 6.6.7 Releasing the parking brake Remove the wheel chocks and insert them in the transport storage place at  the mudguard. Pneumatic brake system 1. Press the button [1].  The parking brake is released. Release the parking brake [1] only when the machine is attached to the tractor and the compressed air lines are connected.

  • Page 74: Establishing Other Connections

    Commissioning 6.6.8 Establishing other connections 1. Connect the lighting. Figure 6.6. 2. Check the lighting function each time before driving. 3. Connect the ISOBUS cable to the tractor's ISOBUS connector. NOTICE Observe the operating manual for the AXENT ISOBUS electronic control. 6.6.9 Hydraulic system The machine is equipped with an on-board hydraulic system.

  • Page 75: Attaching The Spreading Unit To The Machine

    Commissioning Attaching the spreading unit to the machine 6.7.1 Requirements Dismantle the feeder mesh and the separating plate from the  machine outlet before attaching the LIME-PowerPack spreading unit. “Dismantling the feeder mesh (LIME-PowerPack)”, page The large area spreader is empty. ...

  • Page 76: Dismantling The Feeder Mesh (Lime-Powerpack)

    Commissioning 6.7.2 Dismantling the feeder mesh (LIME-PowerPack) Dismantle the feeder mesh if you are using the LIME-PowerPack spreading unit for spreading work. This will avoid bridging due to lime in the container. Requirements Position an empty pallet with forklift at the height of the edge of the container. ...

  • Page 77: Dismantling The Separating Plate (Lime-Powerpack)

    Commissioning 6.7.3 Dismantling the separating plate (LIME-PowerPack) The separating plate is not suitable for the distribution of lime and must be dismantled. [1] Adjustment lever (left in direction of travel, hose storage place) Figure 6.17: Adjustment lever 1. Remove the adjustment lever from the holder.

  • Page 78: Installing The Separating Plate (Axis-Powerpack)

    Commissioning 6.7.4 Installing the separating plate (AXIS-PowerPack) The separating plate is pre-installed at the factory and serves to distribute the fer- tiliser evenly in both hopper sections of the AXIS-PowerPack spreading unit. If you change the spreading unit regularly, reinstall the separating plate and the feeder mesh (“Installing the feeder mesh (AXIS-PowerPack)”, page 74) at the...
  • Page 79 Commissioning 3. Push the separating plate inwards until the sheet guide is inserted in the guide holder at the separating plate. 4. Push the fork [2] onto the round tube with the handle [1]. 5. Turn the lock [3] 90 degrees with the adjustment lever.

  • Page 80: Installing The Feeder Mesh (Axis-Powerpack)

    Commissioning 6.7.5 Installing the feeder mesh (AXIS-PowerPack) Figure 6.22: Mesh supports [A] Mesh support with lock [B] Mesh support with positioning parts Figure 6.23: Installing the holders of the feeder mesh [A] Mesh support with lock [B] Mesh support with positioning parts 1.
  • Page 81 Commissioning 3. Place part of the feeder mesh onto the mesh supports and push it into the plastic hook [2]. The positioning parts [1] engage exactly in the feeder mesh. Figure 6.24: Installing the feeder mesh [1] Positioning part [2] Plastic hook 4.
  • Page 82 Commissioning Figure 6.25: Locking the feeder mesh [1] Adjustment lever [2] Locks 5. Turn the locks 90° with the adjustment lever. Figure 6.26: Securing the feeder mesh in the hopper 6. Check whether all parts of the feeder mesh are fitted correctly. ...

  • Page 83: Attachment Of The Spreading Unit

    Commissioning 6.7.6 Attachment of the spreading unit n DANGER Danger to life due to inattention or faulty operation There is fatal danger of people becoming crushed between the large area spreader and the spreading unit when the spreader is approached or the hydraulic system actuated. ...
  • Page 84 Commissioning Figure 6.28: Approaching with the forklift 4. Hook the spreading unit into the upper catch hook. Check the spreading unit for secure fitting in the hook. 5. Drive away the forklift. 6. Close the catch hook. 7. Insert the bottom pin of the spreading unit into the elongated hole of the quick release [1] on each side.

  • Page 85: Establishing Connections

    Commissioning 6.7.7 Establishing connections Figure 6.30: Connections [1] Connection of the electrical cables of the spreading unit [2] Hydraulic line for spreader disc drive, right [3] Hydraulic line for spreader disc drive, left [4] Free return 10. Connect the electrical and hydraulic lines. 11.
  • Page 86 Commissioning 1. Release the quick release [1] with the handle [2]. 2. Pull the quick release towards yourself.  The bottom pin of the spreading unit is free. Figure 6.32: Securing the spreading unit at the bottom 3. Open the lock [1] of the upper catch hooks on each side.

  • Page 87: Filling The Machine

    Commissioning Filling the machine n WARNING Danger due to tipping over or rolling away The unsecured machine can tip over or roll away during the filling process and cause extremely serious personal injury and material damage.  Fill the machine only on level, solid ground. ...
  • Page 88 Commissioning Figure 6.35: Cleaning flap in closed position, at the front in the direction of travel Prerequisites: The hydraulic system is switched on.  1. Open the hopper cover of the machine. 2. Fill the machine evenly. Use a front-end loader or auger for this purpose. 3.

  • Page 89: Checking The Level

    Commissioning 6.10 Checking the level n WARNING Risk of injury due to falling from the platform The platform is more than 1.50 m above the ground. There is a danger of falling onto the side of the ladder. Serious injuries are possible.
  • Page 90 Commissioning Using the ladder 1. Push up the movable ladder and push the hook [1] forwards by hand until the pin [2] is free. Figure 6.37: Lowering the top part of the ladder 2. Slowly lower the movable ladder. 3. Pull the folding ladder until the snap pins [1] disengage.
  • Page 91 Commissioning Folding the ladder into transport position 5. Folding up the bottom ladder. 6. Snap the snap pin [1] into the groove of the snap fasteners. Figure 6.39: Folding in the ladder 7. Push up the movable ladder through the rail by hand until the pin [1] snaps into the hook.

  • Page 92: Camera For Rear View Monitoring

    Commissioning 6.11 Camera for rear view monitoring The rear view camera gives you a clear view of the area behind the machine. Check the correct setting of the camera via the ISOBUS terminal. NOTICE The rear view camera must display the deflector bracket in the bottom third. If this is not the case, adjust the picture.

  • Page 93: Spreading Operation

    Spreading operation Spreading operation General Instructions NOTICE The service life of the machine depends considerably on your driving style. Reduce the speed on uneven ground.  Drive carefully through the headland.  Avoid sudden curves when driving uphill and downhill or traversing a slope. ...
  • Page 94 Spreading operation Pay close attention to the machine settings. Even a slightly incorrect setting may have an adverse effect on the spreading pattern. Therefore, before each opera- tion and during operation, check the correct functioning of your machine and ensure that the application accuracy is sufficient. In particular hard types of fertiliser (e.

  • Page 95: Closing The Cover

    Spreading operation Closing the cover The cover is important safety equipment for the safe operation of the machine; see also “Function of safety equipment” on page 19. You can not overload when the cover is open. The cover is equipped with a safety switch. The safety switch reports the open or closed position of the cover to the machine control unit.
  • Page 96 Spreading operation 1. Grip and pull the tieback by hand.  The cover closes downwards. Figure 7.2: Pulling the tieback 2. Grip the cover by the han- dles and lower it slowly. Figure 7.3: Grip the cover by the handles 3.

  • Page 97: Setting The Speed Of The Conveyor Belt

    Spreading operation Setting the speed of the conveyor belt The conveyor belt automatically switches on and off. The machine control unit allows you to check the status of the conveyor belt on the screen. NOTICE The electronic operation of the conveyor belt is described in a separate operating manual for the electronic control.

  • Page 98: Spreading Fertiliser (Axis-Powerpack)

    Spreading operation Spreading fertiliser (AXIS-PowerPack) 7.4.1 Spreading operation procedure with AXENT 100.1 The intended use of the machine includes compliance with the operating, main- tenance, and service conditions in accordance with the manufacturer specifica- tions. Spreading therefore always includes preparation and cleaning/maintenance.

  • Page 99: Information On The Fertiliser Chart

    7.4.2 Information on the fertiliser chart The values in the fertiliser chart were determined on RAUCH’s test facilities. The fertiliser used for this purpose was obtained from the fertiliser manufacturer or the retail market. Experience has shown that, due to storage, transport and other reasons, your fertiliser might exhibit different spreading characteristics –...

  • Page 100: Setting The Machine On The Isobus Terminal

    Spreading operation 7.4.3 Setting the machine on the ISOBUS terminal You make the settings required for spreading fertiliser on the ISOBUS terminal. Example of field spreading with normal fertilisation: Figure 7.4: Field spreading with normal fertilisation A symmetrical spreading pattern is created by field spreading with normal fer- tilisation.
  • Page 101 Spreading operation Example of limited border spreading with normal fertilisation: Figure 7.5: Limited border spreading with normal fertilisation Almost no fertiliser goes beyond the field border during limited border spreading with normal fertilisation. In this case, under-fertilisation at the field border must be accepted.
  • Page 102 Spreading operation Example of full border spreading with normal fertilisation: Figure 7.6: Full border spreading with normal fertilisation Full border spreading with normal fertilisation is a type of fertiliser distribution with which some fertiliser goes beyond the field border. This results in only slight under-fertilization at the field border.

  • Page 103: Set The Working Width

    Spreading operation 7.4.4 Set the working width Selecting the correct spreading disc Various spreading discs are available to achieve the desired working width depending on the fertiliser type. NOTICE With five different spreading discs, a working width of 12 - 50 m can be achieved.
  • Page 104 Spreading operation Dismantling the spreading discs n DANGER Danger from running motor Working on the large area spreader while the motor is running can result in serious injuries caused by mechanical components and escaping fertiliser. Never dismantle or install the spreading discs while the tractor engine is running.
  • Page 105 Spreading operation 3. Unscrew the cap nut. 4. Remove the spreading disc from the hub. 5. Put the adjustment lever back into the holder provided for this purpose. Figure 7.9: Unscrewing the cap nut Installing spreading discs Prerequisites: The engine of the tractor and the AXENT ISOBUS machine control unit have ...

  • Page 106: Setting The Drop Point

    Spreading operation 7.4.5 Setting the drop point NOTICE The AXENT 100.1 large area spreader has an electronic setting of the drop point. The electronic drop point setting is described in a separate operating manual for the electronic control. This operating manual is part of the electronic control. You can determine a certain range for the working width by selecting the type of spreading disc.

  • Page 107: Adjusting The Application Rate

    Spreading operation 7.4.6 Adjusting the application rate NOTICE The AXENT 100.1 large area spreader is equipped with an electronic slide actuator for setting the spreading quantity on the fertiliser spreading unit. The electronic metering slide actuator is described in a separate operating man- ual for the electronic machine control unit.

  • Page 108: Spreading In The Headland

    Spreading operation 7.4.7 Spreading in the headland In order to ensure good fertiliser distribution in the headland, it is essential to set up the tracks precisely. Limited border spreading When spreading in the headland in limited border spreading mode (speed reduction, drop point adjustment and quantity reduction). Figure 7.12: Limited border spreading [T] Headland track [X] Working width...
  • Page 109 Spreading operation Normal spreading in or out of the headland track Observe the following when continuing spreading in the field after spreading in the headland track: Switch off limited border spreading mode.  Figure 7.13: Normal spreading [A] End of the spreading fan when spreading in the headland track [E] End of the spreading fan when spreading in the field [T] Headland track [X] Working width...

  • Page 110: Spreading Sideways On The Slope

    Spreading operation 7.4.8 Spreading sideways on the slope The large area spreader can drift away while driving sideways on the slope. You can counter-act this drifting movement with the kingpin steering (special equip- ment). Use the offset function on your steering computer for this purpose. NOTICE Observe the operating manual for the kingpin steering when operating the steering computer.

  • Page 111: Spreading Lime (Lime-Powerpack)

    Spreading operation Spreading lime (LIME-PowerPack) 7.5.1 Spreading operation procedure with AXENT 100.1 The intended use of the machine includes compliance with the operating, main- tenance, and service conditions in accordance with the manufacturer specifica- tions. Spreading therefore always includes preparation and cleaning/maintenance.

  • Page 112: Setting The Drop Point

    Spreading operation 7.5.2 Setting the drop point The lime spreading unit is set to neutral for even distribution of the lime ex works. Figure 7.15: Normal spreading pattern, drop point in neutral position Both marks for the neutral position are centred. ...
  • Page 113 Spreading operation Optimizing the spreading pattern according to the properties of the type of lime You can adjust the drop point manually by moving the sliding part of the lime spreading unit forwards or back. Figure 7.17: Setting the drop point [1] Fixing screws [2] Neutral position mark [3] Adjusting screw...
  • Page 114 Spreading operation Excessive lime in the middle: 1. Turn the adjusting screw [3] with a size-36 spanner to move the sliding part to the front [-] in the direction of travel. Figure 7.19: Excessive lime in the middle  The drop point is shifted to the rear.

  • Page 115: Setting The Machine For Lime Spreading

    Spreading operation 7.5.3 Setting the machine for lime spreading The pre-metering sliders and the speed of the conveyor belt as a function of the driving speed determine the spreading quantity for the spreading of lime. 1. Activate the lime AUTO km/h operating mode in the AXENT ISOBUS electronic machine control unit.

  • Page 116: Discharging Residual Material

    Spreading operation Discharging residual material Empty the machine on a daily basis after use. In this way, you will prevent corro- sion and blockages and maintain the properties of the fertiliser and lime. 7.6.1 Notes on safety n DANGER Danger due to rotating spreading discs Working on the large area spreader with the engine running and rotating spreading discs can cause serious injury due to the mechanics and leaking fertiliser.

  • Page 117: Emptying The Large Area Spreader

    Spreading operation 7.6.2 Emptying the large area spreader The residual quantity is emptied by opening the pre-metering sliders and switching on the conveyor belt. AXIS PowerPack 1. Place a collecting vessel under the AXIS-PowerPack fertiliser spreading unit. 2. Start emptying the residual material by means of the AXENT ISOBUS machine control unit.

  • Page 118: Switching Off And Uncoupling The Large Area Spreader

    Spreading operation Switching off and uncoupling the large area spreader n WARNING Danger due to tipping The AXENT 100.1 large area spreader is a single-axle vehicle. The large area spreader can tip over in the event of one-sided rear-heavy loading. This may result in personal injury and material damage.
  • Page 119 Spreading operation Hydraulic brake system Figure 7.21: Applying the manual parking brake 1. Turn the hand crank of the parking brake clockwise.  The parking brake is applied. 2. Remove the wheel chocks from the transport storage place at the mudguard. 3.
  • Page 120 Spreading operation 5. Extend the hydraulic support stand. 6. When decoupling the large area spreader, always first uncouple the red coupling head (supply) and then the yellow coupling head of the compressed-air brake system. 7. Disconnect the electrical connections from the tractor. 8.
  • Page 121 Spreading operation 13. Uncouple the large area spreader from the tractor. 14. Dismantle the gyroscope for the steering axle (special equipment) and hook it into the holder provided. 15. Place all cables and hoses on the console above the towing bar in the holders provided for this purpose.
  • Page 122 Spreading operation...

  • Page 123: Faults And Possible Causes

    Faults and possible causes Faults and possible causes n WARNING Risk of injury when rectifying faults inappropriately Delayed or incorrect repairs by unqualified personnel may result in severe personal injury as well as in damages to the machine and the environment. ...
  • Page 124 Faults and possible causes...

  • Page 125: General Maintenance And Servicing

    General maintenance and servicing General maintenance and servicing Safety NOTICE Observe the warning notices in chapter 3: Safety, page Take particular note of the instructions in section 3.8: Maintenance and servicing, page Additional hazards that do not occur during operation of the machine are present during maintenance and servicing work.

  • Page 126: Maintenance Schedule

    General maintenance and servicing Maintenance schedule This maintenance schedule applies to vehicles subject to normal use. For particu- larly high loads, reduce the maintenance intervals accordingly. This prevents damage to the tractor, large area spreader and fertiliser spreader. NOTICE Further information can be found in the operating manual for the tractor and fertiliser spreader.
  • Page 127 General maintenance and servicing The hydraulic circuit contains two maintenance-free nitrogen tanks for the towing bar damping. Components Maintenance work Comment Maintenance schedule Nitrogen tank External inspection at the latest every  2 years Check nitrogen tank and connections for ...

  • Page 128: Electric And Electronic Equipment

    General maintenance and servicing 9.2.4 Electric and electronic equipment Electrical fuses The power supply of the machine is fuse-protected by the ISOBUS cable of the tractor. The ISOBUS cable is protected against overload with a 60-ampere and 30-ampere fuse. The fuses are behind the maintenance flap. [1] 30 A fuse [2] 60 A fuse Figure 9.1:...
  • Page 129 General maintenance and servicing Electronic control n WARNING Risk of injury The electronic control is checked in real time. This means that the machine components immediately execute the selected function.  Make sure everybody leaves the danger zone. Check the following functions of the electronic control: Conveyor belt start-up ...

  • Page 130: Oil Change Interval

    General maintenance and servicing 9.2.5 Oil change interval NOTICE Use the same type of oil and do not use any bio-oil. Component Oil change interval Oil quantity Oil brand name Gear unit After the first 50 operating 1.5 l DIVINOL MCL ISO 320 ...

  • Page 131: Cleaning

    General maintenance and servicing Cleaning Spreading material and dirt increase corrosion. To preserve the value of your machine, clean it with a soft water jet immediately each time after using it. Observe especially the following instructions when cleaning: Only clean oiled machines at washing points equipped with an oil separator. ...

  • Page 132: Draining The Cleaning Water

    General maintenance and servicing 4. Clean the guide rollers with a soft water jet. 5. Take the side cover and place the lower sheet metal hooks [1] in the holders [2] of the frame. 6. Close the side cover upwards by hand. ...

  • Page 133: Wear Parts And Screw Connections

    General maintenance and servicing Wear parts and screw connections 9.4.1 Checking wear parts Wear parts are the scraper at the AXENT outlet, the belt seal in the AXENT container, the sealing profile at the maintenance flap and all plastic parts. Check the wear parts.

  • Page 134: Recovery Of The Machine

    General maintenance and servicing Recovery of the machine If the tractor can no longer pull the machine, proceed as follows to recover the machine from the field. Attach a rope around the axle  body. Figure 9.6: Recovering the machine with a rope...

  • Page 135: Replacing The Spreading Discs Of The Lime Spreading Unit

    General maintenance and servicing Replacing the spreading discs of the lime spreading unit The LIME PowerPack lime spreading unit is fitted with U2 spreading discs ex works. With these spreading discs, you can spread lime with a working width of up to 15 m.
  • Page 136 General maintenance and servicing n CAUTION Risk of injury from heavy spreading discs The spreading discs of the LIME-PowerPack lime spreading unit weigh 25 kg. Strains, cuts on the limbs and back aches can be caused by handling the spreading discs. ...

  • Page 137: Installing Spreading Discs

    General maintenance and servicing 9.6.2 Installing spreading discs Prerequisites: The engine of the tractor and the AXENT ISOBUS machine control unit have  been switched off and secured against being switched on by unauthorised persons. Install the left spreading disc on the left and the right spreading disc on the right in the direction of travel.

  • Page 138: Setting Of The Towing Bar Suspension

    General maintenance and servicing Setting of the towing bar suspension For the correct function of the attached spreading unit, the AXENT container must be level regardless of the working conditions. The towing bar suspension has been pre-set at the factory and is suitable for most operating conditions.
  • Page 139 General maintenance and servicing Checking the machine inclination 1. Measure the distance to the floor at the front [V] and rear [H] bottom edge of the container frame. Adjust the towing bar height if you notice a deviation greater than 40 mm between the two dimensions.
  • Page 140 General maintenance and servicing 6. Close the left stopcock. Figure 9.12: Closing the left stopcock 7. Check the towing bar suspension cylinder. The piston rod must be extended min. 50 mm and max. 140 mm.  50 mm < x < 140 mm. Figure 9.13: Extending the piston rod ...
  • Page 141 General maintenance and servicing Setting the towing bar damping 8. Retract the support stand with the hydraulic control unit of the tractor. 9. Set the pressure to 70 bar.  The support stand is retracted.  The machine dips slightly forwards.

  • Page 142: Setting The Conveyor Belt

    General maintenance and servicing Setting the conveyor belt 9.8.1 Adjusting the position of the conveyor belt For the correct distribution of the spreading material in the spreading unit hopper, the conveyor belt must be centred on the drive rollers. 1. Measure the distance between the conveyor belt and the hopper wall on both sides.

  • Page 143: Setting The Tension Of The Conveyor Belt

    General maintenance and servicing 5. Adjust the position of the belt scraper on the conveyor belt. 9.9: Adjusting the belt scraper, page 139. 6. Start running the belt by means of the AXENT ISOBUS machine control unit. 7. Stop the belt after one minute. 8.
  • Page 144 General maintenance and servicing Checking the position of the deflection roller The deflection roller must have a right angle over the entire length. 3. Check the position of the marking plate [2] on each side. The marking plate should be in the area of the same mark- ing tooth [A] on both sides.

  • Page 145: Adjusting The Belt Scraper

    General maintenance and servicing Adjusting the belt scraper 9.9.1 Removing the belt scraper 1. Undo the five screws [3] of the clamping plate [1]. 2. Remove the belt scraper [2]. Figure 9.20: Dismantling the clamping plate 9.9.2 Adjusting the holder for the belt scraper 1.

  • Page 146: Screwing The Belt Scraper Tight

    General maintenance and servicing 3. Undo the four screws [1] underneath the conveyor belt. 4. Adjust the position of the holder above the elongated holes. 5. Re-tighten the screws [1]. Figure 9.22: Adjusting the position of the holder 9.9.3 Screwing the belt scraper tight 1.

  • Page 147: Maintenance Of Chassis And Brakes

    General maintenance and servicing 9.10 Maintenance of chassis and brakes The machine is braked by a dual-circuit compressed-air brake system. The chassis and brakes are crucial for the operational safety of the large area spreader. n WARNING Danger of accident due to improperly executed work Improperly executed work on the chassis and brake system will impair the operational safety of the large area spreader and can cause serious accidents involving personal injury and material...

  • Page 148: Draining The Air Tank

    General maintenance and servicing 9.10.2 Draining the air tank Condensed water can form in the compressed-air brake system of the brake circuit and accumulate in the air tank. To prevent corrosion-related damage to the compressed-air brake system, drain the air tank daily. 1.

  • Page 149: Maintenance Of Hydraulic System

    General maintenance and servicing 9.11 Maintenance of hydraulic system The hydraulic system of the towed large area spreader consists of a hydraulic circuit. Control block with oil supply from the on-board axial reciprocating pump.  During operation, the hydraulic system of the large area spreader is under high pressure.

  • Page 150: Checking The Hydraulic Hoses

    General maintenance and servicing 9.11.1 Checking the hydraulic hoses Hydraulic hoses are exposed to high strain. They must be checked regularly and immediately replaced if damaged. Hydraulic hoses are subject to ageing. They may be used for a maximum of six years, including a maximum storage period of two years.

  • Page 151: Checking The Oil Level

    General maintenance and servicing Implementation: 1. Undo the hose fitting at the end of the hydraulic hose to be replaced. 2. Drain the oil from the hydraulic hose. 3. Undo the other end of the hydraulic hose. 4. Immediately drain the detached hose end into the oil collecting vessel and close the connection.

  • Page 152: Replacing The Oil And Oil Filter

    General maintenance and servicing 9.11.4 Replacing the oil and oil filter 1. Before draining the oil, place a collecting container of sufficient volume (at least 60 litres) under the container. The oil drain cock is located under the container between the filter cartridge and the adjustment unit for the towing bar suspension.
  • Page 153 General maintenance and servicing 8. Unfold the ladder and climb onto the platform. “Using the ladder” on page n CAUTION Material damage due to wrong type of oil Material damage to the machine hydraulics and the machine parts moved by the hydraulic system can be caused by a wrong type of oil or by mixing different types of oil.

  • Page 154: Maintenance Of Hydraulic System / Control Block

    General maintenance and servicing 9.11.5 Maintenance of hydraulic system / control block The control block is used to supply all drive and actuating functions that are actuated from the electronic control. Figure 9.30: Control block The serviceable components of the hydraulic system are: The hydraulic cylinders of the pre-metering sliders ...

  • Page 155: Checking The Conveyor Belt Drive

    General maintenance and servicing Actuating functions: hydraulic cylinder [1] for the hopper cover (front and rear). Figure 9.32: Hydraulic cylinder, hopper cover Check the components for external damage and leaks.  9.11.6 Checking the conveyor belt drive Regularly check the conveyor ...

  • Page 156: Wheel And Tyres

    General maintenance and servicing 9.12 Wheel and tyres The condition of the wheels and tyres is of great importance for the operational safety of the AXENT 100.1 large area spreader. n WARNING Danger of accident due to improperly executed work Improperly executed work on wheels and tyres will affect the oper- ational safety of the large area spreader and may lead to serious accidents involving personal injury and material damage.

  • Page 157: Changing A Wheel

    General maintenance and servicing 9.12.3 Changing a wheel n WARNING Danger of accident due to incorrect changing of wheels Improper changing of a wheel of the large area spreader can result in serious accidents involving personal injury.  Change the wheel only on the empty large area spreader attached to the tractor.
  • Page 158 General maintenance and servicing Wheel mounting: Before mounting the wheel, clean the contact surface of the wheel at the hub.  Before mounting the wheel, check the wheel nuts and wheel bolts. Replace  any damaged, stiff or rusty wheel nuts or wheel bolts. Tighten all wheel nuts stepwise and crosswise with a torque wrench.

  • Page 159: Lubrication Plan

    General maintenance and servicing 9.13 Lubrication plan Lubrication interval: every 50 hours of operation or, under extreme conditions, earlier. 9.13.1 Lubrication points of AXENT basic machine The lubrication points are distributed and marked over the entire machine. You can recognize the lubrication points by this sign: Figure 9.35: Sign for lubrication point Always keep the signs clean and legible.
  • Page 160 General maintenance and servicing Figure 9.37: Brake linkage [1] Lubrication point: support stand Figure 9.38: Support stand [1] Lubrication point Figure 9.39: Hydraulic cylinder, support stand [1] Lubrication point: deflection roller Figure 9.40: Belt drive...

  • Page 161: Lubrication Points Of The Lime-Powerpack Lime Spreading Unit

    General maintenance and servicing [1] Lubrication points: towing bar Figure 9.41: Towing bar 9.13.2 Lubrication points of the LIME-PowerPack lime spreading unit [1] Lubrication point: container Figure 9.42: Lubrication point: lime spreader...
  • Page 162 General maintenance and servicing...

  • Page 163: Disposal

    Disposal Disposal 10.1 Safety n WARNING Environmental pollution due to unsuitable disposal of hy- draulic and gear oil The hydraulic and gearbox oils are not entirely biodegradable. Therefore, oil must be prevented from entering the environment in an uncontrolled manner. ...

  • Page 164: Disposal

    Disposal 10.2 Disposal The following points are applicable without any restriction. Stipulate suitable pre- cautionary measures based on the national legislation and implement them. 1. All components, auxiliary and operating materials from the machine must be removed by specialist staff. Hereby, these components and substances must be cleanly separated into categories.

  • Page 165: Index

    Index Index Attachment Faults AXENT to tractor 57 Fertiliser Spreading unit to AXENT 69 Fertiliser chart AXMAT Filling level Full border spreading – Ball coupling Brake pressure regulator Hitch coupling – Brake system Hopper cover Brake pressure regulator 65 Hydraulic hose Compressed air tank 142 Identification 59 Hydraulic ~ 66...
  • Page 166 Index – Maintenance Air tank 142 – Safety Braking system 141 Chassis 141 Accident prevention 8 – Cleaning 125 Fertiliser 10 Control block 148 Maintenance 13 Hydraulic system 143 Operation 8 Safety 13 Reflector 25 Screw connections 127 Safety equipment 16 Wear parts 127 Servicing 13 Wheel, tyre 150...
  • Page 167 Index Transport – Tyre Warning notes Air pressure 44 Stickers 20 Tyre pressure Warnings Meaning 5 Wear parts Universal drive shaft – Wheel Dismantling 56 Changing 151 Installation 54 Maintenance 151 Safety equipment 18 Wheels Urea Intended ~ 1 User instructions...
  • Page 168 Index...

  • Page 169: Terms/Conditions Of Warranty

    Warranty claims are rendered void if RAUCH original spare parts were not used. Therefore, the directions in the operating manual must be observed. In all cases of doubt contact our sales representatives or the factory directly.

This manual is also suitable for:

Axent 100.1

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