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Summary of Contents for schmersal AZM400Z-ST2-I2-2P2P-T-E
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Page 1: Table Of Contents
INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM400Z-ST2-I2-2P2P-T-E Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 1.6 Warning about misuse... -
Page 2: About This Document
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use The Schmersal range of products is not intended for private consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. -
Page 3: General Safety Instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation standards as well as all prevailing safety regulations and accident prevention rules. Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 4: Special Versions
1 Connector plug M12, 8-pin 2 Connector plug M12, 8-pin / 5-pin without Standard coding Individual coding Individual coding, multiple teaching 1P2P 1 serial diagnostic output and 2 p-type safety outputs (only for ST) 2P2P 2 serial diagnostic output and 2 p-type safety outputs (only for ST2) without Manual release Emergency exit... -
Page 5: Technical Data
The safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding are classified as highly coded. The first of the two safety functions is the safe shut-down of both safety outputs when unlocking or opening the guard system and making sure that the switched-off position is maintained when the guard system is open or unlocked (locking function). - Page 6 Transmitter output RFID, maximum -6 dB/m Housing material Light alloy die-casting Reaction time, switching off safety outputs via actuator, maximum 100 ms Gross weight 774 g General data - Features Solenoid interlock monitored Emergency exit Electronic manual release Short circuit detection Cross-circuit detection Safety functions Integral system diagnostics, status...
- Page 7 Mission time 20 Year(s) Mechanical data Interlocking principle bistable Mechanical life, minimum 1,000,000 Operations Note (Mechanical life) Which have a lateral force Ftrans = 100 N: 100.000 operations Allowed distance interlock to actuator, minimum 1 mm Allowed distance interlock to actuator, maximum 7 mm Angular misalignment between solenoid interlock and actuator, 2 °...
- Page 8 Note (Relative humidity) non-condensing non-icing Resistance to vibrations 10 … 150 Hz, amplitude 0.35 mm Restistance to shock 30 g / 11 ms Protection class Permissible installation altitude above sea level, maximum 2,000 m Ambient conditions - Insulation values Rated insulation voltage U 32 VDC Rated impulse withstand voltage U 0.8 kV...
- Page 9 Current consumption at 24V, maximum 10 mA Allowable discrepancy time (input), maximum 10 s Test pulse interval, maximum 40 ms Test pulse duration, maximum 5 ms Permissible residual drive current 1.5 mA Electrical data - Safety digital outputs Designation, Safety outputs Y1 and Y2 Design of control elements short-circuit proof, p-type...
- Page 10 This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective.
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Page 11: Mounting
Este equipamento nao tem direito àprotecao contra interferência prejudicial e nao pode causar interferencia em sistemas devidamente autorizados. 20941-22-14519 Para maiores informacores consultar: www.gov.br/anatel 3 Mounting 3.1 General mounting instructions Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and EN ISO 14120. Any position is possible. - Page 12 The approach direction must only be from the X and Y directions. The maximum distance of 7 mm between the actuator and the solenoid interlock must be maintained so that the stipulated holding force and the safe clamping function is achieved according to SIL 3. The construction of the guard door is to be designed so that it is not possible to move the guard system with the actuator on the Z axis so far that the distance between the interlock and the actuator is greater than 7 mm.
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Page 13: Manual Release
Minimum distance between two solenoid interlocks as well as other systems with same frequency (125 kHz): 30 mm 3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. Turning the triangle of the manual release using the triangular key to the position releases the solenoid interlock. -
Page 14: Electrical Manual Release - E (For -St2)
3.3 Electrical manual release - E (for -ST2) The electrical manual release can be achieved with an additional auxiliary power supply. The auxiliary power supply unit H1 is for this purpose. The AZM400 should only be supplied with the auxiliary power supply, this is so the locking bolt can be released independently of the control inputs. -
Page 15: Assembly With Mounting Set
3.5 Assembly with mounting set When using 40 mm aluminium profile, the optimum mounting set MS-AZM400 can be used. This consists of two mounting plates including four bolt and four nuts. 3.6 Dimensions All measurements in mm. 15-31... - Page 16 AZM400Z-ST AZM400Z-ST2 AZM400 with emergency exit 16-31...
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Page 17: Actuator And Accessories
AZM400Z-ST..-T AZM400Z-ST2..-T Manual release with cover Emergency Exit Locking bolt (extended) Connector plug M12, 8-pole Connector plug M12, 5-pole RFID Sensor 3.7 Actuator and accessories Actuator AZM400-B1 (not included in delivery) 17-31... - Page 18 Mounting plate, part of the mounting set MS-AZM400 (available as accessory) Lockout tag SZ400 (available as accessory) For detailed information and assembly instructions, see operating instructions SZ400 18-31...
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Page 19: Electrical Connection
Bowden cable release ACC-AZM400-BOW-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection 19-31... -
Page 20: Control Options In The Normal Operating Mode
The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1 (and H1 with the AZM400Z-ST2..), and the control inputs E1, E2 and E3 must have a permanent protection against over-voltage. The use of PELV supply units according to EN 60204-1 is recommended. The safety outputs can be integrated into the safety circuit of the control system. -
Page 21: Requirements For The Connected Safety-Monitoring Module
100 ms. The safety inputs of the safety-monitoring module must be able to blank a test impulse of < 1 ms. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 22: Wiring Configuration And Connector Accessories
4.4 Wiring configuration and connector accessories Pin assignment of the version AZM400Z-ST-… Function safety Pin configuration of Colour codes of the Possible colour code of switchgear the connector M12. 8- Schmersal connector other commercially pole plugs available connector to DIN 47100 plugs ... - Page 23 Function safety Pin configuration of Colour codes of the Possible colour code of switchgear the connector M12, 8- Schmersal connector other commercially pole plugs available connector to DIN 47100 plugs according to EN 60947- OUT2 Diagnostic output 2...
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Page 24: Wiring Examples
Pre-wired cables with socket (female) M12, 8-pole - 8 x 0.25 mm², IP67 / IP69 Cable length Ordering code 2.5 m 103011415 5.0 m 103007358 10.0 m 103007359 15.0 m 103011414 Pre-wired cables with socket (female) M12, 5-pole - 5 x 0.34 mm² Cable length Ordering code 5.0 m... -
Page 25: Actuator Teaching / Actuator Detection
Key, wiring Connector plug M12, 8-pole Control input 1 Control input 1 Control input 2 Safety output 1 Safety output 2 Diagnostic output Wiring example 2: AZM400Z-ST2 Key, wiring Connector plug M12, 8-pole Connector plug M12, 5-pole Control input 1 Control input 2 Control input 3 Safety output 1... -
Page 26: Active Principle And Diagnostic Functions
2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). 3. After 10 seconds, brief yellow cyclic flashes (3 Hz) request the switch-off of the operating voltage of the solenoid interlock. -
Page 27: Diagnostic Outputs
Arrangement of the LEDs 6.3 Diagnostic outputs The short-circuit proof diagnostic output OUT or OUT1 and OUT2 of the ST2 version can be used for central visualisation or control functions, e.g. in a PLC. I It indicates the switching condition as shown in the table 1. The diagnostic outputs OUT or OUT1 and OUT2 are not safety relevant outputs. - Page 28 Table 1: Diagnostic information of the solenoid interlock AZM400 System Control Safety Diagnostic outputs condition signals outputs Guard ST version ST2 version ST2 version locking green yellow Y1, Y2 OUT1 OUT2 function Door open Unlock and unlocked (bolt retracted) Door closed Unlock Flashes 24 V...
- Page 29 Teach-in Unlock Flashes procedure slowly actuator started Actuator Unlock Flashes teaching can quickly completed Only I2: Unlock Flashes 24 V 24 V Actuator has been taught (Manipulatio n protection time is running) after 30 min. disabling due to fault see flash code Table 2: Error messages / flash codes red diagnostic LED Flash codes (red) Designation...
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Page 30: Set-Up And Maintenance
7 Set-up and maintenance 7.1 Functional testing The safety function of the safety components must be tested. The following conditions must be previously checked and met: 1. Check max. axial misalignment of actuator and solenoid interlock. 2. Check max. angle displacement. 3. - Page 31 31-31 Schmersal, Inc., 115 E Stevens Ave, Suite 208, Valahalla, NY 10595 The details and data referred to have been carefully checked. Images may diverge from original. Further technical data can be found in the manual. Technical amendments and errors possible.
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