Texas Instruments BQ79631EVM User Manual
Texas Instruments BQ79631EVM User Manual

Texas Instruments BQ79631EVM User Manual

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User's Guide

BQ79631EVM Evaluation Module

The BQ79631 Evaluation Module user's guide describes the safety considerations, general features, theory
of operation, hardware setup, and use of the BQ79631 EVM. Throughout this user's guide, the abbreviations
BMS039, EVM, and the term evaluation module are synonymous with the BQ79631EVM unless otherwise
noted. This EVM is an evaluation board for the BQ79631-Q1 to provide monitoring, protecting, and
communications in high voltage environments within EV/HEVs.
Description................................................................................................................................................................4
Features......................................................................................................................................................................4
Operation................................................................................................................................................................6
Board.......................................................................................................................................................................7
2.2 Stacked Systems...............................................................................................................................................................
3
Connectors..............................................................................................................................................................................8
3.1 Powering the BQ79631EVM..............................................................................................................................................
Networks.....................................................................................................................................................10
3.4 Current Sense..................................................................................................................................................................
3.5 GPIO Connections...........................................................................................................................................................
Guide..................................................................................................................................................................15
4.1 Launch Pad Connection and Example Code...................................................................................................................
4.2 USB2ANY Connection with GUI......................................................................................................................................
Dimensions............................................................................................................................................................17
Dimensions............................................................................................................................................................17
6 BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM............................................................................................
6.1
Schematics.......................................................................................................................................................................18
6.2 Layout..............................................................................................................................................................................
Materials.................................................................................................................................................................28
Figure 2-1. Typical BMS System with Stacked Modules.............................................................................................................
Figure 3-1. Resistors to De-solder Topside.................................................................................................................................
Figure 3-2. Resistors to De-solder Underside.............................................................................................................................
Figure 3-3. High Voltage Connections.......................................................................................................................................
Option..............................................................................................................................................11
Figure 3-5. Buffer Bypass Jumpers...........................................................................................................................................
Figure 3-6. Additional FET Option.............................................................................................................................................
Figure 5-1. Board Dimensions...................................................................................................................................................
Figure 6-1. Power Supply..........................................................................................................................................................
Figure 6-2. AFE.........................................................................................................................................................................
Sense.................................................................................................................................................19
Detection.................................................................................................................................................20
Figure 6-5. Current Sense.........................................................................................................................................................
Figure 6-6. Voltage Shifter.........................................................................................................................................................
Hardware.................................................................................................................................................................22
Figure 6-9. Top Overlay.............................................................................................................................................................
SLUUCC3 - FEBRUARY 2021
ABSTRACT

Table of Contents

Connectors................................................................................................................................8
List of Figures
Configuration..............................................................................................................7
COMML)...............................................................................................................21
Copyright © 2023 Texas Instruments Incorporated
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Summary of Contents for Texas Instruments BQ79631EVM

  • Page 1: Table Of Contents

    BQ79631 EVM. Throughout this user's guide, the abbreviations BMS039, EVM, and the term evaluation module are synonymous with the BQ79631EVM unless otherwise noted. This EVM is an evaluation board for the BQ79631-Q1 to provide monitoring, protecting, and communications in high voltage environments within EV/HEVs.
  • Page 2 Table 3-8. Bypass Jumpers............................... Table 4-1. Connections................................Trademarks LaunchPad ™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners. BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 3: General Texas Instruments High Voltage Evaluation (Ti Hv Evm) User Safety Guidelines

    General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines WARNING Always follow TI's set-up and application instructions, including use of all interface components within their recommended electrical rated voltage and power limits.
  • Page 4: General Description

    All differential voltage sense inputs are integrated post ADC in digital low pass filters. In addition to the voltage sense pins, the BQ79631EVM has integrated current sense with a low shunt resistor. There are also 8 GPIOs/auxiliary inputs that can be used to measure additional voltages, NTC thermistors, and drive relays.
  • Page 5: Table 1-1. Key Electrical Parameters

    Ambient temperature –40 °C to 105 °C Nominal operating temperature –20 °C to 60 °C Cell balancing current Approximately 200 mA @ 80 °C SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 6: Theory Of Operation

    WAKE tone when using the BQ79631EVM in a stack with other BQ79616EVM boards for a large battery pack. (Typically an auto address signal is needed if using the BQ79631EVM in a stack of other BQ devices but is not needed if using a single BQ79631EVM).
  • Page 7: Single Board

    2.2 Stacked Systems A possibility is to use the BQ79631EVM in a system of other BQ devices. If the user wishes to test the BQ79631EVM in a system of other BQ79631EVMs, then this is possible through the use of the daisy chain communications bus.
  • Page 8: Connectors

    Simply connect the positive and negative terminals of a power supply set to 5 V to the pins 5V_LV and GNDLV, respectively. 3.2 Primary Input and Output Connectors 3.2.1 Jumper Placements Below is a table explaining each of the jumpers available to the user on the BQ79631EVM. Table 3-1. Jumper Placements Pinheader Contacts...
  • Page 9: Figure 3-1. Resistors To De-Solder Topside

    EVM where the transformers (T2 and T3) are located. Figure 3-1. Resistors to De-solder Topside Figure 3-2. Resistors to De-solder Underside SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 10: High Voltage Networks

    HV networks available to the user. LINK_Plus 400/800 V Positive connection for the LINK_Plus network. LINK_Neg 400/800 V Negative connection for the LINK_Plus network. BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 11: Figure 3-4. Gpio4 Control Option

    BQ79631-Q1 device. Note The BQ79631EVM is rated for 800 V but the resistor values in the divider networks have been selected for 400-V application. To use this EVM for 800-V testing, swap out each of the 330-kΩ resistors for 660-kΩ resistors.
  • Page 12: Figure 3-5. Buffer Bypass Jumpers

    Figure 3-5. Buffer Bypass Jumpers Table 3-8. Bypass Jumpers Jumper Network HV_Plus HV_Fuse LINK_Plus Charge_Plus BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 13: Current Sense

    Connectors 3.3.6 Insulation Detection Network The insulation detection network on the BQ79631EVM located around HV_plus allows the user to verify that all high voltage networks within their design are properly insulated from low voltage ground. To utilize this feature, first make sure that GPIO2, and GPIO3 are both configured as output high and that GPIO1 is set to ADC only input.
  • Page 14: Gpio Connections

    The VCSamp_Out connection can be used simultaneously with the measurements being taken through SRP and SRN. 3.5 GPIO Connections On the BQ79631EVM there are 8 GPIO pins that can be used for a variety of purposes and can be configured in the following manners: •...
  • Page 15: Quick Start Guide

    0.1 Installer.exe and extract files to the default path provided (C:\ti\bq79631-Q1 Example Code 0.1). 2. Launch Code Composer Studio (CCS): Start → Programs → Texas Instruments → Code Composer Studio v8 → Code Composer Studio v8 3. When it launches, CCS requests a workspace is selected, choose “C:\myWorkspace”.
  • Page 16: Usb2Any Connection With Gui

    Please refer to the picture below and this is explained in more detail in the USB2ANY Interface Adapter User's Guide and the BQ79616-Q1 and BQ75614-Q1 GUI User's Guide. BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 17: Physical Dimensions

    Top - Tallest component (GPIO, Shunts) is x.xx in (x.x mm) above PCB • Bottom - Tallest component if populated (Transformers) is x.xx in (x.xx mm) above PCB (Depopulated by default) Figure 5-1. Board Dimensions SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 18: Bq79631-Q1 Evm Schematic, Assembly, Layout, And Bom

    6 BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM This section provides the EVM schematic, assembly, layout and BOM in their respective sections. 6.1 Schematics Figure 6-1. Power Supply BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 19: Figure 6-2. Afe

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM Figure 6-2. AFE Figure 6-3. High Voltage Sense SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 20: Figure 6-4. Insulation Detection

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM www.ti.com Figure 6-4. Insulation Detection Figure 6-5. Current Sense BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 21: Figure 6-6. Voltage Shifter

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM Figure 6-6. Voltage Shifter Figure 6-7. Communications (COMMH and COMML) SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 22: Figure 6-8. Hardware

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM www.ti.com Figure 6-8. Hardware BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 23: Layout

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM 6.2 Layout Figure 6-9. Top Overlay Figure 6-10. Bottom Overlay SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 24: Figure 6-11. Top Solder

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM www.ti.com Figure 6-11. Top Solder Figure 6-12. Top Layer BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 25: Figure 6-13. Signal Layer 1

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM Figure 6-13. Signal Layer 1 Figure 6-14. Signal Layer 2 SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 26: Figure 6-15. Bottom Layer

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM www.ti.com Figure 6-15. Bottom Layer Figure 6-16. Bottom Solder BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 27: Figure 6-17. Drill Drawing

    BQ79631-Q1 EVM Schematic, Assembly, Layout, and BOM Figure 6-17. Drill Drawing SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 28: Bill Of Materials

    Header, 2.54mm, 1x2, Tin, Black, TH Header, 2.54mm, 2x1, TH PEC01DAAN Sullins Connector J15, J16, J17, J18, Solutions J19, J20, J21, J22, J24, J29, J30, J31, BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 29 R106, R107, R108, R109, R110, R111 R2, R8, R32, R33, 124k RES, 124 k, 0.1%, 0.1 W, 0603 0603 RG1608P-1243-B-T5 Susumu Co Ltd R44, R46, R117 SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 30 R144, R145, R146, RES, 0, 5%, 0.333 W, AEC-Q200 Grade 0805 CRCW08050000Z0EAHP Vishay-Dale R147, R148, R149, 0, 0805 R150, R151, R152, R153, R154, R155 BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 31 Instruments Low Power Quad Operational Amplifier, Texas Instruments 14-pin Narrow SOIC Automotive Catalog Dual Operational D0008A LM2904QDRQ1 Texas Instruments Texas Amplifier, D0008A (SOIC-8) Instruments SLUUCC3 – FEBRUARY 2021 BQ79631EVM Evaluation Module Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 32 Texas Instruments Fixed 5 V Output, 5.5 to 42 V Input, 3- pin PFM (KVU), -40 to 125 degC, Green (RoHS & no Sb/Br) BQ79631EVM Evaluation Module SLUUCC3 – FEBRUARY 2021 Submit Document Feedback Copyright © 2023 Texas Instruments Incorporated...
  • Page 33 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...

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