Sonny's Compact Top Brush Installation Manual
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Sonny's Compact Top Brush Installation Manual

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Installation Manual
Work Force: 2 to 4 Technicians*
Installation: 4 to 6 Hours
For Equipment
Installation,
L Bracket
NOT Included
Order
Kit # 20019396
Compact Top Brush
™
*
All parts and components MUST be installed by experienced and trained technicians.

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Summary of Contents for Sonny's Compact Top Brush

  • Page 1 Installation Manual Work Force: 2 to 4 Technicians* Installation: 4 to 6 Hours For Equipment Installation, L Bracket NOT Included Order Kit # 20019396 Compact Top Brush ™ All parts and components MUST be installed by experienced and trained technicians.
  • Page 2 Sonny’s and Sonny’s The CarWash Factory are Registered trademarks of Sonny’s Enterprises LLC Make CarWashing Easy and Compact Top Brush are trademarks of Sonny’s Enterprises LLC Products mentioned herein are for identification purposes only and may be registered trademarks of their respective companies. All other brand names, trademarks or registered trademarks are the property of their respective owners.

  • Page 3: Table Of Contents

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 2 of 58...

  • Page 4: Read All Instructions Prior To Installation

    • Make sure to read, understand and follow all these instructions. • To address any questions relating to installation, ordering parts, operating the Compact Top Brush, Sonny’s Technical Support Team troubleshooting, maintenance, service or anything else, contact at 1-800-327-8723, Ext: 234.
  • Page 5 All damages and defects MUST be reported to both your supervisor and Sonny’s The CarWash Factory. • If there are any malfunctions with the Compact Top Brush; or if any questions arise regarding the equipment operations, immediately contact your supervisor or Sonny’s The CarWash Factory. •...
  • Page 6 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 5 of 58...

  • Page 7: Introduction

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 6 of 58...

  • Page 8: Safety Wear Required For All Personnel

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 7 of 58...

  • Page 9: Compact Top Brush Features

    Installation Manual COMPACT TOP BRUSH FEATURES Sonny's Compact Top Brush is designed to fit in a smaller footprint and can also be retrofitted to existing front to back 901 Mitter Foundation Frame. The simple mechanical operation features a re-engineered pivot system that delivers a fluid motion over all horizontal surfaces for a more consistent wash across a wider range of vehicles.

  • Page 10: Callouts

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 9 of 58...

  • Page 11: Equipment Specifications

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 10 of 58...

  • Page 12: Compact Top Brush Dimensions

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 11 of 58...
  • Page 13 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 12 of 58...

  • Page 14: Air Cylinder Positions

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 13 of 58...
  • Page 15 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 14 of 58...

  • Page 16: Utilities Requirements

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 15 of 58...

  • Page 17: Sub-Assemblies Required For Installation

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 16 of 58...
  • Page 18 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 17 of 58...

  • Page 19: Shipping Manifest

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 18 of 58...

  • Page 20: Unpack Equipment Pallet

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 19 of 58...

  • Page 21: Equipment Installation Dimensions - Must Be Verified

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 20 of 58...
  • Page 22 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 21 of 58...

  • Page 23: Installation Instructions

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 22 of 58...
  • Page 24 Compact Top Brush Installation Manual INSTALLATION INSTRUCTIONS 2. Sweep any debris from where the Compact Top Brush will be installed. 3. Check all Hardware and place Anti-Seize Compound on each Bolt right before installing it. 4. Place the Foundation Frame Legs, Cross Beams OR Wrap Headers, and the 3 Standard Braces in the area where the unit will be permanently located.
  • Page 25 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 24 of 58...
  • Page 26 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 25 of 58...
  • Page 27 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 26 of 58...
  • Page 28 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 27 of 58...
  • Page 29 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 28 of 58...
  • Page 30 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 29 of 58...
  • Page 31 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 30 of 58...
  • Page 32 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 31 of 58...
  • Page 33 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 32 of 58...
  • Page 34 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 33 of 58...
  • Page 35 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 34 of 58...
  • Page 36 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 35 of 58...
  • Page 37 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 36 of 58...
  • Page 38 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 37 of 58...
  • Page 39 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 38 of 58...
  • Page 40 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 39 of 58...
  • Page 41 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 40 of 58...
  • Page 42 Assembly by tightening all 5/32” Allen Wrench (JJ). IMPORTANT: Foam Applicator MUST be used prior to the Compact Top Brush for proper lubrication and Brush operation. Note: When the hub is full of the Brush Material and Separators, the last foam piece on the end of the Hub should stick out 1/4"...
  • Page 43 ™ Compact Top Brush Installation Manual INSTALLATION INSTRUCTIONS Warning: The Compact Top Brush MUST be retracted for the next step, to prevent plates from falling on installer. Counterweight Sub-Assembly will be lowered when Compact Top Brush is retracted (KK). ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ©...
  • Page 44 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 43 of 58...

  • Page 45: Compact Top Brush Complementary Equipment

    Compact Top Brush Installation Manual COMPACT TOP BRUSH COMPLEMENTARY EQUIPMENT Compact Top Brush Attachment Options Sonny’s Compact Top Brush Frame allows for multiple attachments to increase cleaning power. Foundation Frame is compatible with all Sonny’s Standard Tire Brush Attachments. • •...

  • Page 46: Adjustments And Testing

    The tunnel controller should be adjusted so that the Compact Top Brush is put into the wash position prior to the front of the car arriving at the Compact Top Brush. This will entail deactivating the retracts before the vehicle reaches the Compact Top Brush and setting the look ahead to check for the proximity of the next car.

  • Page 47: Speed And Torque Adjustments

    Compact Top Brush Installation Manual SPEED AND TORQUE ADJUSTMENTS ➢ Compact Top Brush requires a VFD for proper smooth operation. Acceleration time should be set to 3.0 seconds. ➢ The speed can be adjusted on the Variable Frequency Drive (VFD).

  • Page 48: General Operation

    Car Wash Tunnel to prevent vehicle and equipment damage. Compact Top Brush Operation Compact Top Brush rotation starts and stops with a signal from the Customer Supplied Controller System to the Customer's Hydraulic Power Pack or VFD activating Compact Top Brush rotation. This Controller Start-Stop signal should also control soap solution delivery to the spray bar or manifold providing lubricity to the Compact Top Brush.

  • Page 49: Maintenance

    2. Grease the brush shaft bearings. Do not allow grease to come in contact with brush cloth. 3. Grease fitting for bearing inside the Compact Top Brush Core has been extended to the Corner Gusset for accessibility and hose has been prefilled with grease.

  • Page 50: Wear Items And Replacement Parts

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 49 of 58...
  • Page 51 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 50 of 58...
  • Page 52 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 51 of 58...
  • Page 53 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 52 of 58...
  • Page 54 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 53 of 58...
  • Page 55 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 54 of 58...

  • Page 56: Technical Support

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 55 of 58...

  • Page 57: Emergency Contacts

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 56 of 58...

  • Page 58: Warranty

    This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 57 of 58...
  • Page 59 This document is confidential and proprietary to SONNY’S and cannot be used, disclosed, or published without prior written consent. Content, prices, and availability subject to change without notice. Manual-I, Compact Top Brush – Part # 10013928-C Page 58 of 58...

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