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Sonny's APP100P2 Owner's Manual

Foaming & non-foaming
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Applicator Arches
Foaming & Non-Foaming
Owner's Manual
Sonny's Enterprises LLC
5605 Hiatus Road
Tamarac, Florida 33321

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  • Page 1 Applicator Arches Foaming & Non-Foaming Owner’s Manual Sonny's Enterprises LLC 5605 Hiatus Road Tamarac, Florida 33321...

  • Page 2: Table Of Contents

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *Table of Contents* WARNING *SAFETY REQUIREMENTS* WARNING ..............3 *INTRODUCTION* ........................5 Optional Related Equipment ..................... 6 *INSTALLATION* ........................15 Utilities Requirements ......................15 Equipment Installation ......................21 Applicator Arches ......................... 21 Adjustments and Testing ......................22 *GENERAL OPERATION* ......................

  • Page 3: Warning *Safety Requirements* Warning

    Owner’s Manual Applicator Arches Foaming & Non-Foaming WARNING *SAFETY REQUIREMENTS* WARNING All employees must be thoroughly trained in safe operation and standard maintenance practices. All employees must review this entire manual monthly. Do not enter the wash tunnel when the equipment is operating. Death or dismemberment may occur.
  • Page 4 Owner’s Manual Applicator Arches Foaming & Non-Foaming 13. Store all cleaning and washing solutions and oils in a well-ventilated area. Clean up fluid spills immediately to prevent hazardous safety conditions. Be certain to follow all safety procedures on MSDS Sheets for each chemical product used. All hydraulic and electric systems in the wash tunnel equipped with a torque relief or overload should be checked and set at the minimum amount that will allow for proper functionality under normal washing conditions.

  • Page 5: Introduction

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *INTRODUCTION* This Manual contains information that is vital to the successful installation, operation and maintenance of your SONNY’S vehicle washing equipment. Please read, and understand, the full contents of this manual before installation and operation of the equipment. Keep this booklet in a location where it may be used for ongoing reference.

  • Page 6: Optional Related Equipment

    Owner’s Manual Applicator Arches Foaming & Non-Foaming Optional Related Equipment © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 6 of 33 published without prior written consent.
  • Page 7 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 7 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 8 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 8 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 9 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 9 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 10 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 10 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 11 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 11 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 12 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 12 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 13 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 13 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 14 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 14 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...

  • Page 15: Installation

    Arch inlet pipe size by arch Style and Model number: Model #APP100P2, Dual Applicator Arch, 1/2 inch FPT inlet Model #APAP3FOAM Foaming Applicator Model #FMR100, Single Foam Arch, 3/4 inch FPT inlet...
  • Page 16 Owner’s Manual Applicator Arches Foaming & Non-Foaming Electrical • The Customer's Electrician is to provide and install single phase power from the (24 or 110 VAC as determined at time of order) from the Customer’s Controller system to the liquid solenoid valve for the brush spray bars and, if required, the motor starter coil for the hydraulic power pack feeding the two brushes and any pump motor for the chemical distribution system.
  • Page 17 Owner’s Manual Applicator Arches Foaming & Non-Foaming Dimensions © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 17 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 18 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 18 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 19 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 19 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 20 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 20 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...

  • Page 21: Equipment Installation

    Owner’s Manual Applicator Arches Foaming & Non-Foaming Equipment Installation Applicator Arches Tools Consumables 1. Safety Glasses 1. PTFE Paste 2. 1/2” Drive Ratchet Set 2. PTFE Tape 3. Standard Combo Wrenches 4. Impact Wrench Set 5. 4' Level 6. 3 lb. Sledgehammer 7.

  • Page 22: Adjustments And Testing

    Owner’s Manual Applicator Arches Foaming & Non-Foaming Adjustments and Testing Adjustments 1. Adjustments to the application sequence, timing, and duration of all chemical applications can be regulated by the tunnel controller. 2. Adjustments to the dilution ratio of chemical to water can be changed by increasing or decreasing the size of the metering tips and/or hydrominders/eductors.
  • Page 23 Owner’s Manual Applicator Arches Foaming & Non-Foaming G-57 Triple Foam Station © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 23 of 33 published without prior written consent.

  • Page 24: General Operation

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *GENERAL OPERATION* The Customer’s equipment Programmer provides pre-selected and timed power to the coil of the liquid solenoid valve for each arch style listed and the coil of the air solenoid valve. Optimum arch operation can be achieved by allowing the arch to begin spraying solution when the approaching vehicle is approximately one foot away from the spray nozzles.

  • Page 25: Preventive Maintenance

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *PREVENTIVE MAINTENANCE* DAILY Operational Checks 1. Check for leaks around hoses and fittings. Repair any serious leaks immediately. 2. Perform general examination of operation, listening for any unusual noises. 3. Check spray pattern from nozzles, clean any dirty nozzles. WEEKLY Check all nozzles for wear and replace if necessary.

  • Page 26: Parts List

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *PARTS LIST* © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 26 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 27 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 27 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 28 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 28 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 29 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 29 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 30 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 30 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...
  • Page 31 Owner’s Manual Applicator Arches Foaming & Non-Foaming © 2021 SONNY’S The CarWash Factory ® . All Rights Reserved SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or Page 31 of 33 published without prior written consent. Content, prices, and availability subject to change without notice. 11.30.2021 QUICK FIX - Applicator Arches.docx –...

  • Page 32: Warranty

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *WARRANTY* SONNY’S ENTERPRISES, INC. FACTORY LIMITED LIFETIME WARRANTY Equipment manufactured by SONNY’S ENTERPRISES, INC. is warranted to be free from defect in material and workmanship. Welded metal framework and other non-moving, non-wearable fabricated metal components manufactured by SONNY’S are warranted for the life of the equipment to the original purchaser.

  • Page 33: Customer Service

    Owner’s Manual Applicator Arches Foaming & Non-Foaming *CUSTOMER SERVICE* Please contact SONNY’S Equipment Department for installation and/or operational questions regarding this piece of equipment. Please refer to the Parts list in this manual or our Parts Catalog and contact SONNY’S Customer Service Order Entry Department for any replacement parts for this piece of equipment.

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