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Installation
Manual
BKH 5.0 Tunnel
50-82
©2023

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Summary of Contents for Brunner green BKH 5.0 50-82

  • Page 1 Installation Manual BKH 5.0 Tunnel 50-82 ©2023...
  • Page 2: Table Of Contents

    11.2 Mounting frame or door frame (BKH - side with tilting door)............79 Conversions, settings....................85 12.1 Modification - lifting door: “non self closing”................85 Disposal........................88 Technical data......................89 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 3: Basic Informations

    Please notify your supplier of any damage which might have occurred during transport. Please keep these instructions. Please also take note of the online product documentation provided General instructions of the Brunner products installation for the stove construction. (https://www.brunner.de/produktdownloads/kacheloefen-kamine/allge- meine-hinweise-fuer-den-aufbau_de.pdf) laden können.
  • Page 4: Specified Symbols

    There is a certain risk, which can lead to a malfunction or damage of the related system and all devices connected with it, if the indicated notifications are not followed. Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 5 NOTE Additional helpful information © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 6: Delivery Contents Bkh 50-82 Tunnel

    With the EAS version, only one door contact switch is installed on the operating side. With ST-DT and ST-KT, the ST side is therefore the operable side. Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 7 Supply air connection box ⌀ 150 mm HK000136 HK000080 Supply air connection box ⌀ 125 mm with EOS / EAS Door frame, black for lifting door HK007152-01 Mounting frame, black ST 60mm HK007150-01 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 8: Catalytic Converter (Optional)

    This catalytic converter is suitable for all BKH units (with lifting door, with side opening door, tunnel, with cast dome, with heat exchanger cast rings and MAS). This catalytic converter can also be retrofitted. Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 9: Air Connection Box (Optional)

    *both clamp plates are supplied, but only the appropriate one is used. CAST IRON HEAT EXCHANGER RINGS (OPTIONAL) separate package (4x threaded rod, 4x hexagon nut) deflection heat exchanger ( 2x) with heat exchanger rings ( 2x) © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 10: Safety Distances Bkh Tunnel

    (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 11 (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 12: Setting Up

    As long as the device is on the wooden pallet, it can be transported with a hand truck or forklift as usual. REMOVE THE TRANSPORT LOCKS Version with lifting door Remove the 3 transport locks ! Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 13: Set Up The Fireplace

    SET UP THE FIREPLACE Im. 1: Summarised information Version without outside air connection BHK with lifting door Workflow : © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 14: Variant With External Combustion Air Connection

    VARIANT WITH EXTERNAL COMBUSTION AIR CONNECTION Preparatory work Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 15 - using aluxflex on 3 lateral parts (S) and al- so from the bottom (B). Once you have made a decision, break out the ap- propriate part and make the connections for the air supply. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 16: Bottom Connection (B)

    With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel DT/DT Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 17 Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 18 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 19 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 20 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 21 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 22: Side Connection (S)

    With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel DT/DT Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 23 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 24 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 25 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 26 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 27: Variant With Eas Or Eos

    With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel ST/DT © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 28 Workflow: Make the electrical connection Variants: cable routing right side or left side Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 29 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 30 INFO: Access Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 31 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 32 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 33 Variants cable routing - Thermocouple: right side or left side right side: left side: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 34 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 35 Do not overtighten the screws! © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 36 Version : thermocou- ple right side Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 37 Version : thermocou- ple - left side © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 38: Fitting: Catalytic Converter

    FITTING: CATALYTIC CONVERTER Im. 6: Summarised information catalytic converter 2a+2b assembly tool Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 39 Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 40 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 41 START STOP © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 42: Fitting: Deflection Combustion Chamber - Tunnel

    FITTING: DEFLECTION COMBUSTION CHAMBER - TUNNEL Summarised information: Support points for the deflector plates Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 43 Installation options are: from the front (ST or DT) and from behind (DT): © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 44 Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 45 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 46 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 47 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 48 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 49 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 50 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 51: Variants Heat Exchanger

    VARIANTS HEAT EXCHANGER 10.1 CONNECTION WITH CATALYTIC CONVERTER Mounting catalytic converter: “ Fitting: catalytic converter” © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 52: Connection Without Catalytic Converter

    10.2 CONNECTION WITHOUT CATALYTIC CONVERTER Possible variants of the connection for the outlet of flue gases Position: cast iron dome - deflector plate Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 53 Examples for the position of the deflector plate - Connection variant for exhaust gases Example A: with rotating cast iron dome - at rear - vertical Example B: with rotating cast iron dome - left side - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 54 Example C: with rotating cast iron dome - right side - vertical or horizontal Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 55 Principle of flue gas routing with heat exchanger rings Example D: with rotating cast iron dome with heat exchanger ring - to the left - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 56: Heat Exchanger - Cast Iron Dome

    10.3 HEAT EXCHANGER - CAST IRON DOME vertical out- horizontal outlet INFO modification: see enclosed sheet - cast iron dome Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 57 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 58 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 59: Heat Exchanger Rings

    10.4 HEAT EXCHANGER RINGS Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 60 Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 61 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 62 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 63 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 64 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 65 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 66 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 67 Thereafter: see “Cast iron dome” © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 68: Heat Exchanger - Mas

    10.5 HEAT EXCHANGER - MAS Summarised information: Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 69 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 70 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 71 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 72 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 73 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 74 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 75: Frame Variants

    FRAME VARIANTS 11.1 MOUNTING FRAME OR DOOR FRAME (BKH - SIDE WITH LIFTING DOOR) Summarised information: Mounting: mounting frame Mounting: door frame © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 76 Mounting frame Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 77 Door frame Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 78 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 79: Mounting Frame Or Door Frame (Bkh - Side With Tilting Door)

    11.2 MOUNTING FRAME OR DOOR FRAME (BKH - SIDE WITH TILTING DOOR) Summarised information: Mounting: mounting frame Mounting: door frame Mounting frame Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 80 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 81 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 82 Door frame Workflow: Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 83 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 84 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 85: Conversions, Settings

    CONVERSIONS, SETTINGS 12.1 MODIFICATION - LIFTING DOOR: “NON SELF CLOSING” R = L R = L R = right side L = left side Im. 7: Summarised information Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 86 Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 87 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 50-82 green (1.5)
  • Page 88: Disposal

    Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. Installation Manual BKH 5.0 Tunnel 50-82 green (1.5) © 2023 Brunner GmbH...
  • Page 89: Technical Data

    Dimension sheets - BKH Tunnel 50-82 green Ø180/200 Ø125/150 1008 1073 … lifting door/tilting door with mounting frame and cast iron dome Stand: 2023-12-18...
  • Page 90 Dimension sheets - BKH Tunnel 50-82 green Ø180/200 Ø125/150 1008 1073 … lifting door/tilting door with door frame and cast iron dome Stand: 2023-12-18...
  • Page 91 Dimension sheets - BKH Tunnel 50-82 green Ø125/150 1008 1073 … lifting door/tilting door with mounting frame and MAS Stand: 2023-12-18...
  • Page 92 Dimension sheets - BKH Tunnel 50-82 green Ø125/150 1008 1073 … lifting door/tilting door with door frame and MAS Stand: 2023-12-18...
  • Page 93 Dimension sheets - BKH Tunnel 50-82 green Ø180/200 Ø125/150 1008 1073 … lifting door/tilting door with mounting frame and cast iron heat exchanger rings + dome Stand: 2023-12-18...
  • Page 94 … lifting door/tilting door with door frame and cast iron heat exchanger rings + dome We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col-...
  • Page 95 Planning and installation - BKH Tunnel 50-82 green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Data for functional demonstration Rated heat power Fire wood volume kg/h Combustion performance 12.0 Flue gas mass flow 12.0 Flue gas temperature after: Cast iron dome...
  • Page 96 Copyright All information, drawings and technical descriptions contained in this documentation are our property and may not be reproduced without prior written permission. ® BRUNNER is a registered trademark. Subject to technical changes and errors. © by Ulrich Brunner GmbH Doku-Nr.: 202962...

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