SKYLOTEC ICX User Manual
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SKYLOTEC ICX User Manual

Power ascender
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Translated versions
ICX
POWER
ASCENDER
User manual
Introduction
Product safety
& system description
Rope
Lifting systems &
equipment setup
Battery care
How to use the Ascender
Service & maintenance
Warranty terms
Technical information
MAT-BA-0301
Rev 2-2024 ENG MASTER Original Instruction
A
B
C
D
E
F
G
H
I

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Summary of Contents for SKYLOTEC ICX

  • Page 1 POWER ASCENDER User manual Introduction Product safety & system description Rope Lifting systems & equipment setup Battery care How to use the Ascender Translated versions Service & maintenance Warranty terms Technical information MAT-BA-0301 Rev 2-2024 ENG MASTER Original Instruction...
  • Page 4 SKYLOTEC personal injury or death. ActSafe ICX Power Ascender. It also gives details of maintenance procedures. Never use the equipment unless you have read and understood this manual and completed a SKYLOTEC approved training in the use of the power Ascender system.
  • Page 5 FOREWORD INTRODUCTION Thank you for choosing the SKYLOTEC ActSafe ICX Ascender. This Ascender has been designed as About SKYLOTEC A.01 an ultra-portable and versatile lifting tool for lifting people or equipment in a safe About this manual A.02 and effective way. It revolutionises working in a vertical environment.
  • Page 6 ABOUT SKYLOTEC A.01 We are completely committed SKYLOTEC is a pioneer in developing powered Rope Ascenders and has been to our customers and do our delivering high-performance powered utmost to deliver top quality equipment since 1997. products and service. SKYLOTEC has a worldwide distribution...
  • Page 7 The Ascender must only be methods may result in SERIOUS used by operators who have undergone BODILY INJURY or DEATH. the SKYLOTEC-approved training. Safety messages of extra importance CAUTION are highlighted throughout this manual Not following instructions or training using the signals ‘danger’, ‘caution’,...
  • Page 8 DEFINITIONS A.03 Active/loaded rope Primary rope Loaded end of the work-positioning Work rope system used with Ascender. rope system. Rope must be 11 mm (7/16”) and approved according to EN 1891 A or be an Equipment Lifting Rope Anchor depending on the application. Attachment point for rope or Ascender.

  • Page 9: Table Of Contents

    PRODUCT SAFETY & SYSTEM DESCRIPTION Product safety B.01 Usage exclusions B.02 System description B.03 Rope mechanism B.04...

  • Page 10: Product Safety

    B.01 PRODUCT SAFETY SKYLOTEC Ascender operators must, before first use, have undergone training in the safe use of the Ascender by either SKYLOTEC or by a SKYLOTEC-approved training partner. The SKYLOTEC Ascender must be checked before every use by a Competent Person and must undergo a minimum of one inspection per year by SKYLOTEC or a SKYLOTEC-authorised person.
  • Page 11 » In an explosive environment » In weather conditions with risk for lightning. » If modified in any way by anyone other than SKYLOTEC » With any Battery other than original Husqvarna 36V Batteries » After a free fall from a height of more than 0.5 m (2 ft) or any other severe...

  • Page 12: System Description

    B.03 SYSTEM DESCRIPTION Emergency Descent Button Power Button & Indication LED Rope Cover Emergency Stop Battery Bi-directional Rope Cover Locks Throttle CAUTION The Connection Sling is the only point Connection Sling for connecting the Ascender to a Person, Anchor or Load. Karabiner...
  • Page 13 Working Load (WLL/ SWL) of 185 kg (407 lb). Battery POA-030 IP55 Serial No: IX1425A1001 Model: ActSafe Ascender ICX Year: 2023 SKYLOTEC Nordic AB Lift: WLL 185 kg or max 1 person Sagbäcksvägen 13 Speed: 0-24 m/min. Max windspeed: 12 m/s...

  • Page 14: Rope Mechanism

    B.04 ROPE MECHANISM Rope Guide Rope Wedge Rope Grab Rope Wedge...
  • Page 15 ROPE Rope type and preparation C.01...
  • Page 16 (ELR) is the only approved rope to be cold water <40°C (104°F) for used in the equipment lifting system 24 hours and dried slowly afterwards. and can be ordered at SKYLOTEC or your SKYLOTEC distributor. This will make ropes more suitable for use in SKYLOTEC Ascenders for...
  • Page 17 oil, which will have a negative impact 1. Rope density on the rope properties. Pre-soaking makes ropes denser. The fibres will absorb the water and will shrink when drying. The result is that all fibres become more densely aligned and the sheath CAUTION sits tighter around the core of the rope.
  • Page 19 GUIDELINES AND LIFTING SYSTEMS General safety guidelines D.01 Declaration of Conformity D.02 Personnel lifting D.03 Personnel safety checklist D.04 Personnel lifting setup D.05 Equipment, material and tool lifting D.06 Basic lifting safety rules D.07 Lifting setup D.08 SKYLOTEC Training Network D.09...

  • Page 20: General Safety Guidelines

    (lift plan, access plan) » Pre-use check of the Ascender » Only trained and competent operators should be carried out in accordance should operate the ICX Ascender and with the inspection guidance provided its ancillary equipment (see F.11) » Plan and evaluate your work carefully.

  • Page 21: Declaration Of Conformity

    D.02 DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Machinery Directive 2006/42/EC Manufacturer: Skylotec Nordic AB, Sagbäcksvägen 13, 437 31 Lindome, Sweden It is hereby certified that the is made according to: following product DIRECTIVE 2006/42/EC (MD) DIRECTIVE 2014/53/EU (RED) Description, ID/mark, type:...

  • Page 22: Personnel Lifting

    D.03 PERSONNEL LIFTING D.04 PERSONNEL SAFETY CHECKLIST The ICX Ascender, when used to lift people, Before use make sure that you: must be used with personal protective » Check all equipment and components equipment approved for work at height, rope access and/or rope rescue.
  • Page 23 2-Rope system Primary Rope Backup System Primary Rope Helmet Backup Device Ascender/work system Harness – upper connection point Harness Harness – lower connection point RECOMMENDATION A work seat is recommended for comfort and safety. DANGER When driving the Ascender the operator must wear a helmet and a fall arrest harness that is also suitable for work- Backup System Gloves...

  • Page 24: Personnel Lifting Setup

    LIFTING SETUP Basic setup Displayed here are the four standard personnel lifting setups that are suitable for use with the ICX Ascender. They are shown for illustration purposes only. For further guidance, please contact your local SKYLOTEC supplier or SKYLOTEC directly.
  • Page 25 Top Rigged Bottom Rigged Basic setup Basic Setup Double load...
  • Page 26 Pulley Pulley Expert use only. Expert use only ICX pulley rigging on a single anchor...
  • Page 27 Ascender Positioning Point Correct use DANGER Note Do not use the Ascender Positioning Point as an This setup can be used in cases where the Ascender is rigged to an anchor and the operator anchor extension for making pulley systems as wishes to avoid the Ascender dropping when the this would risk double-loading the frame plate, rope becomes unloaded.

  • Page 28: Equipment, Material And Tool Lifting

    D.06 EQUIPMENT, MATERIAL AND TOOL LIFTING The ICX Ascender is, in combination with the ActSafe CAUTION Equipment Lifting Rope (ELR), approved under the Machinery Directive as an equipment lifting system Weather conditions should be stable and favourable to provided that all other equipment used also meets lifting not affect the safety of personnel and/or lifting operation.

  • Page 29: Basic Lifting Safety Rules

    D.07 BASIC LIFTING SAFETY RULES Avoid excessive inching Always keep an eye on the load while lifting (i.e. short pulses of the motor) Do not exceed the Safe Working Load (SWL) Stay clear of the load whilst lifting of the entire lifting system Do not try to lift fixed or obstructed loads Do not stand under the suspended load Use hand signal or radio communications...

  • Page 30: Lifting Setup

    Double load Basic setup Basic setup Displayed here are the four standard lifting setups that are suitable for use with the ICX Ascender. They are shown for illustration purposes only. For specific guidance, please contact SKYLOTEC or an SKYLOTEC distributor.

  • Page 31: Skylotec Training Network

    SKYLOTEC Ascender. SKYLOTEC training is available for different skill levels and fields of application and can be provided on site or in training centres all around the world.
  • Page 32 Personal lifting Equipment lifting SKYLOTEC training is developed to offer a modular system with the aim to meet the level and needs of the customer. At the end of each training course the operator will be able to use the Ascender System in a safe and appropriate manner.
  • Page 33 BATTERY CARE The Ascender Battery E.01 Performance E.02 Battery charging E.03 Battery Status Indicator E.04 Descending on a full Battery E.05 Connecting and disconnecting the Battery from the Ascender E.06 Storage and transportation E.07 Battery lifetime and disposal E.08...

  • Page 34: The Ascender Battery

    » Battery can stay connected energy the batteries contain, it is of BODILY INJURY OR DEATH. to ICX during transport or utmost importance that they are treated short term storage (1 week). with care and that the user has read...
  • Page 35 reaction can occur, observe the General guidelines and warnings Battery for a minimum of 15 minutes » Battery charging must be conducted in a safe area and away from any in a safe area away from combustible combustible material or other flammable materials »...

  • Page 36: Performance

    E.02 PERFORMANCE Ascender Performance Battery Capacity RECOMMENDATION When using the Battery, the Ascender Low temperatures: In cold environments, maintain has a lifting capacity of up to 185kg The capacity of the Battery is optimal Battery temperature (407 lb) or up to a distance of 230m affected at temperatures below 5°C and performance by keeping (754 ft) with the BLi200 battery.
  • Page 37 Lifting distances with battery powered ICX with 100 kg (220 lb), 150 kg (330 lb) and 185 kg (407 lb) with different batteries at temperature 20°C (68°F). 1600 1400 BLi200 BLi300 1200 1000 100 kg 150 kg 185 kg (220 lb)

  • Page 38: Battery Charging

    E.03 BATTERY CHARGING The ICX Battery can be charged 1. Connect the Charger to mains supply. at any charging level, no ‘memory 2. Connect Battery to charger. effect’ will occur. It is important 3. Constant charging controlled by that the batteries are charged with BMS.

  • Page 39: Battery Status Indicator

    E.04 BATTERY STATUS INDICATOR The Battery Status Indicator is LED indicator Battery status (state of charge) positioned at the top of the Battery and can be activated by pushing The battery is 76% - 100% charged. 4 LED lights are on the button next to the LEDs.

  • Page 40: Descending Ona Full Battery

    E.05 DESCENDING ON A FULL BATTERY • Any distance that has been When starting your workday with CAUTION ascended can always safely be a traditional ground up ascent the feature of regenerating energy while descended on the same battery. DO NOT descend on a fully descending to charge the battery gives •...

  • Page 41: Connecting And Disconnecting The Battery From The Ascender

    E.06 CONNECTING AND DISCONNECTING THE BATTERY FROM THE ASCENDER CAUTION If removing Disconnecting the Battery Connecting the Battery: the battery at Slide the Battery into the Ascender Release the Battery by height, take and ensure that the Battery is locked. precautions squeezing the 2 buttons to prevent...

  • Page 42: Storage And Transportation

    E.07 STORAGE AND TRANSPORTATION E.08 BATTERY LIFETIME AND DISPOSAL loss in performance during use, The Battery lifetime is dependent » All lithium-ion batteries degenerate but will not sustain any permanent on a lot of different factors such over time, even if they are properly damage because of the storage as: intensity of use, charging cycles, stored.
  • Page 43 HOW TO USE THE ASCENDER Connecting the rope F.01 Ascender activation F.02 Ascent and descent F.03 Emergency descent F.04 Emergency Stop F.05 Twisted rope and rotation F.06 Remote Control F.07 Remote Control operation F.08 Transportation F.09 Storage F.10 Checklist before use F.11...

  • Page 44: Connecting The Rope

    F.01 CONNECTING THE ROPE The Ascender must be switched off while loading the rope. Push the Emergency Stop to ensure that the Ascender is switched off. 1. Open the Rope Cover by pulling on 2. Feed the rope counter-clockwise 3. Continue feeding the rope in the Rope Cover and pushing both through the slot in the Rope Guide a counter-clockwise direction.
  • Page 45 CAUTION Load the rope when the Emergency Stop of the Ascender is activated to avoid accidental activation by Always check that the rope is attached correctly and the Remote Control. has a stop-knot on the other end of the rope. Failure to attach the rope correctly could result in damage to the rope and loss of grip on the rope.

  • Page 46: Ascender Activation

    F.02 ASCENDER ACTIVATION To activate the Ascender check that the Emergency Stop button is pulled out. Switch the Ascender on by pushing the Power Button. The green indicator LED starts blinking and the Ascender performs a self-test, which will take a few seconds. The Ascender is ready to use once the green LED indicator is lit continuously.

  • Page 47: Ascent And Descent

    Ascender. Take special care feeding be aware and use common sense. the loose rope into the Ascender when descending. The in-built ICX electronic monitoring system will Travel prevent lifting loads over 185 kg (407 lb). DO NOT descend on a fully charged Battery as a stardard procedure.

  • Page 48: Emergency Descent

    F.04 EMERGENCY DESCENT The emergency descent is ONLY to be used to get down in a safe and controlled manner in case of an Ascender failure. The Emergency Descent Button enables a mechanical release of the Ascender brake. • Only use Emergency descent as an emergency measure, using emergency descent wears the brake disc and will lead to higher maintenance costs.
  • Page 49 CAUTION An emergency descent can result in serious damage to the Ascender. Only use the emergency descent in case of an emergency. CAUTION Only use the emergency descent in case of an emergency. RECOMMENDATION Always try to restart the Ascender first before using the emergency descent method.

  • Page 50: Emergency Stop

    F.05 EMERGENCY STOP F.06 TWISTED ROPE AND ROTATION 1. Press the Emergency Stop to immediately turn the Ascender off. 2. Reset the Emergency Stop by twisting the button outwards. Note The Indication LED will turn red for a short moment and then switch off when the Power Button is pushed while the Emergency Stop is activated.
  • Page 51 CAUTION RECOMMENDATION When descending, hold the rope entering the Ascender When descending, make sure the rope is fed neatly into to prevent it from running twisted into the Ascender. the Rope Grab so that there are no kinks or twists in the rope.

  • Page 52: Remote Control

    The Remote Control can be used for a multitude of applications for both personnel and equipment lifting. Link and Power LEDs The ICX Ascender can be operated by a Remote Control to a distance of up to 50m (164ft) in direct line of sight.

  • Page 53: Remote Control Operation

    Confirm that the remote established with connection is established by the Ascender. moving the ICX with the remote control thumb wheel in the Once connected, the desired direction. The initial blue ’LINK’ LED on the operation should be performed...
  • Page 54 CAUTION CAUTION The Remote Control will only work with the Ascender it has Visual contact with ascender is required been delivered with. The serial number of the assigned Ascender during remote control operation. is indicated on the Remote Control. In case of using multiple Ascenders, mark your Remote Controls to avoid any confusion.
  • Page 55 CAUTION Remote Control Battery Make sure that the Remote Control has visual contact The Remote Control unit is equipped with with the Ascender to ensure safe operation and an internal battery which is charged via USB maximum range. cable. Complete charging will take up to 150 minutes via a computer, or 75 minutes When using the Remote Control, should the unloaded with a high performance adaptor.

  • Page 56: Transportation

    Always store the Battery fully charged. 100 Wh of power and are therefore fully regulated as Dangerous The Battery can stay connected to ICX Goods (Class 9 UN3480 Lithium Ion during transport or short term storage Batteries) and must be handled and (1 week).

  • Page 57: Checklist Before Use

    Ascender: the condition of the Ascender, do » Battery charged – Clean and no damage not use it and contact your SKYLOTEC » Slide the Battery into the supplier or SKYLOTEC directly. Ascender and check that the...
  • Page 58 Visual inspection of load-bearing parts » Rope Guide (A) » Rope Grab (C) Check Rope Guide for obvious Check that Rope Grab is clean damage, deformation or sharp and not filled with dirt, sand, paint or any other foreign edges. Rope Guide should not be bent and must fit neatly with the material.
  • Page 59 Rope Grab turns smoothly in both directions » Check that the emergency descent is working correctly. » Push the Emergency Stop and check that the Ascender is switched off and cannot be activated by Power Button For a full inspection checklist contact info@skylotec.se...
  • Page 61 SERVICE & MAINTENANCE Maintenance and cleaning of the Ascender G.01 Troubleshooting guide G.02...
  • Page 62 G.01 MAINTENANCE & CLEANING OF THE ASCENDER Only use original spare parts and materials Repairs, annual service and inspection shall be carried out by an SKYLOTEC- recommended and supplied by SKYLOTEC. authorised service partner. More frequent inspection intervals may be required because of local regulations.
  • Page 63 TROUBLESHOOTING GUIDE G.02 If you need further assistance or are in any doubt please contact SKYLOTEC or your approved SKYLOTEC distributor. PROBABLE CAUSE REMEDY PROBLEM Battery is flat Charge the Battery Battery does not work BMS shut Battery off because of...
  • Page 64 Let Ascender cool down Problem with Battery Try another Battery Error detected in Ascender Restart: LED Green — OK LED Red — Contact SKYLOTEC distributor or SKYLOTEC The Rope Cover is not Closed Close the rope Cover Ascender is not switched on...
  • Page 65 Clean Rope Cover Rope Cover does not lock Dirt in locking mechanism Clean and oil locking mechanism Mechanical damage Contact SKYLOTEC distributor or SKYLOTEC Rope is too soft Use recommended rope/pre-test rope Rope slippage in Rope Grab Wrong rope diameter...
  • Page 67 POWER ASCENDERS WARRANTY TERMS Warranty terms H.01...
  • Page 68 SKYLOTEC who, upon SKYLOTEC’s ship. This is subject to the terms by the limited warranty and notified request, can present the original of the limited warranty (”Warranty”)
  • Page 69 Except as otherwise required to the Products, rust or corrosion; by governing law, under no circumstances (including negligence) (v) Products for which the serial shall SKYLOTEC, its affiliates, and number has been removed or their respective directors, officers, tampered with; and...
  • Page 71 TECHNICAL INFORMATION Technical data I.01 Regulatory Information I.02...
  • Page 72 COMMENT PERFORMANCE/PART Personnel Lifting – Approved ropes 11 See our website for approved ropes. Rope mm, Equipment Lifting — SKYLOTEC ELR Polyamid ropes should be soaked before first use. See section C.01 Safe Working Load 185 kg (407 lb) (SWL /WLL)
  • Page 73 I.02 REGULATORY INFORMATION • Consult the dealer or an experienced radio/ Federal Communication Commission (FCC) ISED Canada Statement TV technician for help. Interference Statement This device complies with Industry Canada’s This equipment has been tested and found license-exempt RSSs. Operation is subject to FCC Caution: Any changes or modifications to comply with the limits for a Class B digital the following two conditions:...
  • Page 74 the user body or set the device to lower output • EN 300 328 v2.2.2 (2019-07) • EU 2015/863 (RoHS 3) power if such function is available. Electromagnetic compatibility and Radio Declaration of Compliance – EU Directive Spectrum Matters (ERM); Wideband 2015/863;...
  • Page 75 LOGBOOK Initial delivery Inspection Replaced consumables Usage log...
  • Page 76 A. INITIAL DELIVERY SKYLOTEC Nordic AB ActSafe Systems AB Phone: +46 31 655 660 Phone: +46 31 655 660 Email: info@skylotec.se Email: info@actsafe.se Serial number of Ascender Year of manufacture Delivery date Approval for use Stamp and Sign Signature...
  • Page 77 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 78 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 79 C. REPLACED CONSUMABLES C. REPLACED CONSUMABLES By ActSafe or User Technician Date Date Date Date Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Grab Connection Sling Rope Guide Lifting Handle Rope Wedge Carabiners Rope Cover Other(see protocol) Date Date...
  • Page 80 C. REPLACED CONSUMABLES C. REPLACED CONSUMABLES By ActSafe or User Technician Date Date Date Date Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Grab Connection Sling Rope Guide Lifting Handle Rope Wedge Carabiners Rope Cover Other(see protocol) Date Date...
  • Page 81 D. USAGE LOG Date Signature Comment...
  • Page 82 D. USAGE LOG Date Signature Comment...
  • Page 84 Points de collecte sur www.quefairedemesdechets.fr Privilégiez la répara on ou le don de votre appareil ! T: +46 31 65 56 60 SKYLOTEC Nordic AB Sagbäcksvägen 13 E: info@skylotec.se SE-43731 Lindome, Sweden W: www.skylotec.com © 2023 SKYLOTEC Nordic AB...

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