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Hitachi airHome MultiPro RAM-G36N2HAE Installation Manual page 2

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Please mount the Outdoor unit on stable ground to prevent vibration
and increase of noise level.
Decide the location for piping after sorting out the different types of
pipe available.
When removing side cover, please pull the handle after undoing the
hook by pulling it downward.
Please face this side (suction side)
of the unit to the wall.
Please remove side cover
when connecting the piping and
connecting cord.
Pull downward
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
There are holes on the base of Outdoor unit for condensed
water to exhaust.
In order to fl ow condensed water to the drain, the unit is installed on a
stand or a block so that the unit is 100mm above the ground as shown
fi gure. Join the drain pipe to one hole.
At fi rst insert one portion of the hook to the base (Portion A), then pull the
drain pipe in the direction shown by the arrow while inserting the hook
into the base. After installation, check whether the drain pipe cling to the
base fi rmly.
A
BASE
DRAIN PIPE
BUSH
When Using and Installing In Cold Areas
When the air conditioner is used in low temperature and in snowy
conditions, water from the heat exchanger may freeze on the base surface
to cause poor drainage. When using the air conditioner in such areas, do
not install the bushings. Keep a minimum of 250mm between the drain
hole and the ground. When using the drain pipe, consult your sales agent.
For more details, refer to the installation Manual for Cold Areas.
WARNING
!
THIS APPLIANCE MUST BE EARTHED.
Procedures of Wiring
1. Installation procedure and notice
Especially, the selection of installation place need great
care for the split type air conditioner, because it is
very diffi cult to move from place to place after the fi rst
installation.
1.1 Wiring
(1) Connect the electrical wiring between the Indoor and
Outdoor unit, as shown in Fig. 1-1. Never connect
the wiring by mistake.
In case of wrong connection, the unit does not
operate properly and it may cause malfunction.
(2) The connecting cord must be fi xed by the band
which is located near the terminal board.
1.2 Connection of the connecting cords and
power cord
(1) Cut off the connecting cord, the power cord and
strip the insulation of the wire, as shown in Fig. 1-2.
(2) Connect the connecting cord and power cord to the
terminal board. (Fig. 1-3)
(3) Fix the connecting cords and power cord with steel
band certainly. (Fig. 1-3)
Detail of Cutting the Connecting Cord
Fig. 1-2
The naked part of the wire core should be 10 mm and fi x it to the terminal tightly. Then try to pull the individual wire to check if
the contact is tight. Improper insertion may burn the terminal.
Be sure to use only wire specifi ed for the use of air-conditioner.
Please refer to the manual for wire connection and the wiring technique should meet the standard of the electrical installation.
There is an AC voltage drop between the LN terminal if the power is on. Therefore, be sure to remove the plug from its socket.
Insulation And Maintenance Of Pipe Connection
1
The connected terminals should be completely sealed with heat insulator
and then tied up with rubber strap.
Please tie the pipe and power line together with vinyl tape as shown in the
fi gure showing the installation of Indoor and Outdoor units. Then fi x their
position with holders.
To enchance the heat insulation and to prevent water condensation, please
cover the outdoor part of the drain hose and pipe with insulation pipe.
Completely seal any gap with putty.
Insulation material for pipe connection
Sleeve of
protection pipe
Putty
Putty
<
>
IA2315: A
1
Preparation of Pipe
Use a pipe cutter to cut the
copper pipe.
Jagged edge will cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
Before fl aring, please put on the fl are nut.
Die
Outer
Thickness
Diameter
(mm)
mm (inch)
6.35 (1/4")
0.8
9.52 (3/8")
0.8
12.70 (1/2")
0.8
2
Pipe Connection
In case of removing fl are nut of an Indoor unit, fi rst
!
remove a nut of small diameter side, or a seal cap of
CAUTION
big diameter side will fl y out. Prevent water from entering
into the piping when working.
BUSH
DRAIN PIPE
Small dia. side
Flare nut
Large dia. side
Valve
head cap
Torque
Valve core cap
wrench
Wrench
Spindle
Fig. 1-1
Indoor earth wire connection to outdoor
Method 1 (Separate)
Method 2 (Combine)
From Indoor 1
From Indoor 2
From Indoor 1
From Indoor 2
Screw for ground at outdoor unit
Screw for ground at outdoor unit
Both method of earth wire connection are acceptable.
Please ensure the wire fi xed fi rmly to the screw.
WARNING
!
Leave some space in the connecting
cord for maintenance purpose and be
sure to secure it with the cord band.
Secure the connecting cord along the
coated part of the wire using the cord
band. Do not exert pressure on the wire
as this may cause overheating or fi re.
!
WARNING
2
Power Source And Operation Test
Power Source
!
WARNING
Never remodel the power plug nor extend the long-distance
cord.
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor contact.
Do not fi x the power cord with U-shape nail.
The power cable easily generates heat. Do not bring
together with a wire or vinyl tie.
Operation Test
Please be sure to measure the supply voltage before operation
test.
Please ensure that the air conditioner is in normal operating condition
during the operation test.
1. Operate with Cool Mode(in summer) or Heat Mode(in winter).
2. Press Temperature Button on the remote controller to set the
desired temperature to 16.0°C for Cool Mode or 32.0°C for
Heating Mode.
Set the desired fan speed to "
3
Trimming tool
Copper pipe
CAUTION
!
Die
Recommend to use
R32 fl aring tool.
Copper pipe
A (mm)
Conventional fl are tool
Flare tool for R32
Clutch type
Clutch type
Wing nut type
~
0.0
0.5
1.0 ~ 1.5
1.5 ~ 2.0
~
0.0
0.5
1.0 ~ 1.5
1.5 ~ 2.0
~
0.0
0.5
1.0 ~ 1.5
1.5 ~ 2.5
Prevent moisture from entering pipe connection.
Outer
Torque N·m
Refrigerating machine oil not be applied to the
dia.of pipe
(kgf
·
cm)
outside of the fl are.
6.35 (1/4")
14.0 – 18.0 (140 ~ 180)
When refrigerating machine oil is applied to the
9.52 (3/8")
33.0 – 42.0 (330 ~ 420)
outside of the fl are, excessive tightening of the
12.70 (1/2")
50.0 – 62.0 (500 ~ 620)
fl are nut, cracking of the fl are nut, destruction of
Small dia. side
6.35 (1/4")
19.6 – 24.5 (200 ~ 250)
the fl are and gas leakage may occur.
9.52 (3/8")
19.6 – 24.5 (200 ~ 250)
When using the control valve, do not use
Large dia. side
12.7 (1/2")
29.4 – 34.3 (300 ~ 350)
deteriorated packing. And, do not overtighten the
12.3 – 15.7 (125 ~ 160)
steering wheel.
6.35 (1/4")
Gas leakage from the service valve part, stagnation,
Small dia. side
3.92~5.88 (40~60)
9.52 (3/8")
touching fi re, rarely cause ignition.
Large dia. side
12.7 (1/2")
9.80~10.78 (100~110)
Wiring of The Outdoor Unit
Please remove the side plate for wire connection.
If you cannot attach the side plate due to the connection cord, please press the connecting cord in the
direction to the front panel to fi x it.
!
Be sure that the hooks of the side plate is fi xed in certainly. Otherwise water leakage may occur and this
causes short circuit or faults.
WARNING
The connecting cord should not touch to service valve and pipes. (It becomes high temperature in heating
operation.)
Checking for the electric source and the voltage range
Before installation, the power source must be checked and necessary wiring work must be completed. To make the wiring
capacity proper, use the wire gauge list below for the wiring from house distribution fuse box to the outdoor unit in consideration
of the locked rotor current.
Investigate the power supply capacity and other electrical conditions at the installing location.
Depending on the model of room air conditioner to be installed, request the customer to make arrangements for the necessary
electrical work etc.
The electrical work includes the wiring work up the outdoor unit . In localities where electrical conditions are poor, use of a
voltage regulation is recommended.
Install outdoor for the room air conditioner within the reaching range of the line cord.
IMPORTANT
For (Power cord - L, N, Earth)
Cable type
Wire cross-section
3 Core
2.5mm
2
For (Connecting cord - 1, 2, 3, Earth)
Cable type
Wire cross-section
4 Core
1.5mm
2
Bind connecting cords to make
them fi t between the convex
sections.
Type of grounding rod
SP-EB-2
Grounding rod (optional)
(Earth wire and grounding rod are not supplied. Please use
optional items below.)
IMPORTANT
Circuit Breaker
16A
3.
Operate the air conditioner for 20 minutes at least
and make sure that the air from the air conditioner
is cool or warm.
4. Press the ON/Off button on the remote controller
to make sure that the air conditioner stops running.
If the indication lamps of the indoor unit blink with
sounding the buzzar during the operation test, perform
a check following the procedures below.
Indication lamps
the cable
blinking mode
All indication lamps
blink three times
repeatedly.
Before the check and the reoperation, reset the power
supply by turning off and on the circuit breaker only
after:-
1. waiting for at least 5 mintes; or
"(High).
2. pressing the Temporary Switch Button only once
while the power is OFF.
Removal Of Air From The Pipe And Gas Leakage Inspection
When the meter reaches - 101KPa
Procedures of using Vacuum Pump for Air Removal
(-76cmHg) during pumping, fully tighten
the shuttle.
As shown in right fi gure, remove the cap of
valve core. Then, connect the charge hose.
1
Remove the cap of valve head. Connect the
vacuum pump adapter to the vacuum pump
Charge hose
and connect the charge hose to the adapter.
Valve
Fully tighten the "Hi" knob of the manifold
valve and completely unscrew the "Lo" knob.
2
Run the vacuum pump for about 10~15
minutes, then completely tighten the "Lo" knob
and switch off the vacuum pump.
When pumping starts, slightly loosen
the fl are nut to check of air sucked in.
Remove the charge hose and tighten the cap
Then tighten the fl are nut.
of valve core. Check the cap's periphery if
3
there is any gas leakage.
Completely unscrew the spindle of the
service valve in anti-clockwise direction to
4
allow the fl ow of refrigerant (using Hexagonal
Wrench key).
Cap of valve head
Re-cap the service valve and tighten using
wrench. Check the cap's periphery if there is
5
any gas leakage. The task is then completed.
!
CAUTION
Gas Leakage Inspection
Please use gas leakage detector
to check if leakage occurs at the
connection of Flare nut as shown
on the right.
If gas leakage occurs, further tighten
the connection to stop leakage. (Be
sure to use R32 detector)
WARNING
!
Connect the Connecting Cord to "Indoor 1 (1, 2, 3)" for indoor unit 1,
"Indoor 2 (1, 2, 3)" for indoor unit 2.
Cable length
up to 25m
Fig. 1-3
Earth line
!
Length
Arrange power cord so they do
not touch service valve.
900mm
Note:
Outdoor supply cords shall not
be lighter than polychloroprene
sheathed fl exible cord with code
designation 60245 IEC 57.
!
CAUTION
Don't operate for over 5 minutes with the
situation that the spindle of the service
valve is closed. This will cause the defect.
Don't operate by Cool Mode or Dry Mode
with the door and windows opened, (the
room humidity is always above 80%) for
a long period of time. Water will condense
and drip down occasionally. This will wet
your furniture.
What do check
Make sure that the spindles of
Explain to your customer the proper operation
both service valves are open.
procedures as described in the user' s manual.
(Outdoor fan might operate
If the indoor unit won't operate, check the
for near 15 minutes after the
cable for correct connection.
operation stop for the protection.
Turn on the lamp in the room where the
For the reoperation at that case,
indoor unit is installed and check the remote
do it after outdoor fan will stop.)
controller for normal operation.
!
Trial run should be conducted on one unit
at a time to check for incorrect wiring of
connecting cord.
Meter showing pressure
Closed R32
Manifold valve
Valve
Vacuum
pump
Vacuum
pump
adapter
The body of
service valve
Cap of valve
core
Hexagonal
Wrench Key
Cap of valve head
CAUTION
CAUTION
!
CAUTION

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