Hitachi RAM-8MQ Installation & Maintenance Manual

Hitachi RAM-8MQ Installation & Maintenance Manual

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Installation& Maintenance Manual
Models:
8HP
RAM-8MQ(D)
Be sure to hand over this manual to constructor of next step and finally let the customer keep it.
(Transportation and Handling) → (Refrigerant Piping) → (Electrical Wiring) → (Test Run) → (Customer)
Important Notice
This air conditioner has been designed for common air conditioning for people. Do not apply to other purposes such as for food, animals,
plants, high precision machines or work of art.
Do not install the unit in the following places. It may cause fire, deformation, corrosion or failure.
○ Places where is filled with mineral oil mist or oil spray (including machinery oil) or vapor is produced.
○ Places where is filled with sulfurous gas such as hot spring area.
Do not install the unit in the following places, it may cause corrosion.
○ Places where strong salty wind blows such as coast regions.
○ An acid or alkaline environment.
Pay attention to the following situations when the unit is installed in a hospital or other facilities where electromagnetic wave is radiated from
medical equipment.
○ Do not install the unit where the electromagnetic wave is directly radiated to the electrical box, remote control cable or remote control
switch.
○ To avoid the influence of electromagnetic waves via air, wave generating machines such as radio, medical equipment must be kept at
least 3 meters from air conditioner.
Do not install the unit in the place where wind directly blows on animals or plants. It could adversely affect the animals or plants.
Using wireless remote controller, the receiver may fail to receive signals due to effect of the lighting equipment. Therefore keep the receiver
away from the lighting equipment more than 1 meter as possible.
Safety Summary
Before installation, read this section carefully in order to install correctly.
This manual contains "
serious injury. Therefore, make sure to observe important messages of safety.
While checking any abnormality during the test run after installation, explain to customer the correct methods of usage and maintenance
according to the instructions of user's manual. Then hand over the installation manual and user's manual to customers.
【 Meaning of symbols】
DANGER:Indicates a hazardous situation which, If not avoided,
may result in death or serious injury.
:Mandatory Symbol: indicate instructing behavior of
general users.
About Electrical Works
Assign an authorized dealer to perform the electrical work. Please note that if improperly performed by yourself, it may result in
electric shock.
Perform electrical work according to relevant national regulations and the installation manual. Make sure to use the exclusive
circuit to avoid electric shock or fire due to insufficient capacity of power or improper work.
Use only specified wires for wirings between units. Incorrect selection of wires also causes fire or electric shock.
Properly fasten the terminals of wirings. Improper fastening the joint of terminals may result in fire, electric shock or the
overheated terminals.
Fix the cables securely. External forces on the terminals could lead to a fire.
DANGER
Installation of an earth leakage breaker (ELB) is necessary. If an ELB is not installed, current leakage may occur.
When opening the service cover due to need of wiring work or inspection, make sure to completely cut off power before work
to avoid electric shock.
Perform grounding according to the grounding work instructions. Incident of electric shock may occur if indoor and outdoor units
are not grounded. The ground wire must not be connected to gas pipe, water pipe, lighting rod and ground wire of telephone line.
If the ground wire is not properly connected, it may result in electric shock.
About installation
Installation must be done in accordance with this installation manual. Improper installation may result in water leakage, electric
shock or fire.
Install the air conditioner on a foundation strong enough that it can withstand the weight of the unit. A foundation of insufficient
strength may result in the unit falling and injury.
Do not perform installation at locations subject to existence or entry of flammable gas.
DANGER
Do not climb or put any object on the air conditioner to prevent injury caused by the unit falling.
In the event of refrigerant leakage, immediately turn off the fire source (e.g. stoves), wipe the refrigerant off the floor, open the
door and windows for ventilation and then contact the service personnel or the dealer.
INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
AIR CONDITIONERS
Outdoor Units
10HP
RAM-10MQ(D)
RAM-12MQ(D)
Danger" symbol. This symbol indicates a hazardous situation which, if installed incorrectly, it may result in death or
12HP
14HP
RAM-14MQ(D)
:Mandatory Symbol: indicate grounding must be performed for
machine with grounding terminal.
:Indicate prohibited item.
1
 
IMPORTANT:
RE AD A ND UND ERSTAN D
THIS MANUA L BE FORE
USIN G THIS HEAT-PUM P
AIR CONDITIONER .
KE EP THIS M A NUA L FOR
FUTURE REFE RENCE .
16HP
18HP
RAM-16MQ(D)
RAM-18MQ(D)
66MP1373

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Summary of Contents for Hitachi RAM-8MQ

  • Page 1 RAM-12MQ(D) RAM-14MQ(D) RAM-16MQ(D) RAM-18MQ(D) RAM-8MQ(D) Be sure to hand over this manual to constructor of next step and finally let the customer keep it. (Transportation and Handling) → (Refrigerant Piping) → (Electrical Wiring) → (Test Run) → (Customer) Important Notice This air conditioner has been designed for common air conditioning for people.
  • Page 2: Common Items

    This air conditioner contains high pressure gas, in any case, the unit or any part of the unit is prohibited to be heated. It may result in machine malfunction, even explosion or fire. 1. Common Items (1) Confirmation of unit model 1) Base unit Model RAM-8MQ(D) RAM-10MQ(D) RAM-12MQ(D) RAM-14MQ(D) RAM-16MQ(D) RAM-18MQ(D)
  • Page 3: Transportation And Handling

    ● When hanging outdoor unit, please do not tie the ropes on wooden base or the inside of hanging square holes. Example:RAM-8MQ(D) INCORRECT 錯誤...
  • Page 4: Before Installation

    3. Before Installation (1) The pressure of refrigerant R410A is 1.4 times higher than conventional refrigerant; it is contaminated easily by moisture, oxide, oil and other impurities. New refrigerant is adopted; therefore refrigerant oil also needs to be changed. When installing, make sure to prevent moisture, oxide, oil, conventional refrigerant or refrigerant oil, or other impurities from getting into the refrigerant cycle.
  • Page 5 Measuring Instrument for ○ ○ Weight Scale Refrigerant Charging Refrigerant Gas ‧The current gas leakage detector(R22) is not ※● □ Gas Leakage Check Leakage Detector applicable due to different detecting method. (3) The piping and connection parts use the following R410A. Flare nut and the front of pipe flare size also changes as shown in the table below.
  • Page 6: Installation Work

    4. Installation Work (1) Selection of Installation Location 1) Make sure the space for operation and maintenance service is secured around the outdoor unit. 2) Install the outdoor unit where it is dry and well ventilated. 3) Install the outdoor unit where it is in the shade or it will not be exposed to direct sunshine or direct radiation from high temperature heat source.
  • Page 7 Unit:mm <Multiple Unit Installation> 3.Walls in 4 Directions <Single Unit Installation> <Multiple Unit Installation> Keep the upper side open. ● The front side should be less than 1,500mm; air inlet side should be less than 500mm; other sides are no limits. ●...
  • Page 8 Unit:mm (5) Confirmation of drainage 1) When Defrosting operate, the condensation water will be discharged. Select the best area for drainage. The drain hole position is shown below: RAM-8MQ(D)~12MQ(D) RAM-14MQ(D)~18MQ(D) Drain Hole (¯26) Drain Hole (¯26) Power Supply Connection Hole (¯52)
  • Page 9: Refrigerant Piping

    2) Drain connector installation methods:   1.Set the washer on the upper part of drain connector.   2.According to the shape of base drain holes, insert the drain connector and turn it clockwise about 40°.   3.Drain connector is equivalent to VP20.  ...
  • Page 10 ●Piping Size and Multi-Kit Selection Slave (C) Master (A) Slave (B) Example of System : The figure is an example which shows the combination of indoor and outdoor units. Piping 分歧管 1 Piping 分歧管 2 The refrigerant pipes which contain gas/ liquid Connection Kit 1 Connection Kit 2 First...
  • Page 11 5.0~5.6 15.88 / 6.35※ 6.3~16.0 15.88 / 9.53 ※:When piping length exceeds 15m, liquid piping diameter must change to Φ9.53. ●Piping diameter restriction on indoor units: Outdoor Unit Model RAM-8MQ(D) RAM-10MQ(D) RAM-12MQ(D) RAM-14MQ(D) RAM-16MQ(D) RAM-18MQ(D) Gas Piping 22.2 25.4 28.6 31.75...
  • Page 12 Master (A) Slave (B) Slave (C) Slave (B) Master (A) Slave (C) Master (A) 12MQ(D) 12MQ(D) 16MQ(D) 16MQ(D) 16MQ(D) 18MQ(D) 18MQ(D) 18MQ(D) 18MQ(D) 18MQ(D) 18MQ(D) Combination 12MQ(D) 12MQ(D) 12MQ(D) 12MQ(D) 14MQ(D) 14MQ(D) 14MQ(D) 16MQ(D) 18MQ(D) 18MQ(D) 18MQ(D) Slave (B) Model 10MQ(D) 12MQ(D) 10MQ(D) 12MQ(D) 12MQ(D) 12MQ(D) 14MQ(D) 14MQ(D) 14MQ(D) 16MQ(D) 18MQ(D) Slave (C) Piping Connection Kit...
  • Page 13 Liquid Piping Q’ty E-NP692S E-NP902S Type Piping Q’ty Liquid Piping Q’ty (2) Caution about Outdoor Unit Installation   1.Align the outdoor units and locate large capacity Master (A) on the indoor unit side. Piping length between Piping Connection Kit 1 and each outdoor unit should be less than 10m. HP:Master (A) ≧...
  • Page 14   3.Piping length between piping connection kit (at outdoor unit side) and outdoor unit should be less than 2m. In case that the piping length between outdoor units exceeds 2m, an oil trap (min.200mm) should be provided for the gas pipe so that accumulation of refrigerant oil may not occur. Master Slave Slave...
  • Page 15 冷媒液配管連接口(高壓) Connection Liquid Line Refrigerant 冷媒液配管連接口 Piping Connection A 冷媒氣配管連接口 B 冷媒液配管連接口 Unit:mm Model Liquid Line Refrigerant Gas Line Refrigerant Liquid Line Refrigerant Gas Line Refrigerant Piping Connection Piping Connection Piping Connection Piping Connection RAM-8MQ(D) RAM-10MQ(D) RAM-12MQ(D) RAM-14MQ(D) RAM-16MQ(D) RAM-18MQ(D)
  • Page 16 (4) Setting of the multi-kit pipe ● It is necessary to use optional multi-kit to prevent unit’s insufficient capacity due to the uneven distribution of the refrigerant. Do not use connectors to connect. 1) The installation of the main branch as shown below ‧...
  • Page 17 2) Fixed the multi-kit piping 1.Horizontal ‧The branch pipe must be set in the same plane. ‧Keep the outdoor unit pipes straight at least 0.5m after piping connection kits. Straight Pipe 0.5m Above In the same Horizon Plane Down Down  ...
  • Page 18 (7) Refrigerant Piping Work 1) Confirm that the stop valves of outdoor unit are closed. 2) Connect the indoor unit and the outdoor unit with field-supplied refrigerant piping. Fix the refrigerant piping at certain points and prevent the refrigerant piping from touching the weak part of the building such as wall, ceiling, etc.( If touched, abnormal sound may occur due to the vibration of the piping, especially short length piping.) 3) Please connect the piping between indoor and outdoor unit.
  • Page 19 (9) The Additional Refrigerant Outdoor unit has been filled with refrigerant, but still need to add an appropriate amount of refrigerant based on the length of the pipe. Please follow the steps below to calculate the additional amount of refrigerant, and fill the outdoor unit with it. 1.
  • Page 20 Outdoor Unit 1) Fully open the gas line stop valve. Nitrogen Bottle (Use for Brazing and 2) After cooling operation starts, connect the gauge manifold Air-Tight Test) using charging hoses with a refrigerant charging cylinder Manifold Gauge Liquid Line Stop Valve to the check joints of the liquid line stop valve to charge refrigerant.
  • Page 21: Electrical Wiring

    Rating Switch Fuse Current Number of Size Size Cable Size 3Φ Sensitivity Current Capacity Capacity Model Poles Current (mA) 60Hz RAM-8MQ RAM-10MQ RAM-12MQ 230V 2-Core RAM-14MQ Shielded RAM-16MQ Twist Pair Cable RAM-18MQ 0.75(mm RAM-8MQD Total Length RAM-10MQD Below RAM-12MQD 1000m...
  • Page 22 (2) Wiring Instruction ●The power source cord and transmission cable wiring, please follow the following instruction to implement. 1) The outdoor unit's power source cord must be wired separately, and each outdoor unit must have individual high-speed type earth leakage breaker (ELB) and the power switch. 2) Connect the power supply wiring to each indoor unit group which is connected to the same outdoor unit.
  • Page 23 6) Check the capacity of the electrical wires. If the power source capacity is too low, the system cannot be started due to the voltage drop. 7) If the indoor and outdoor unit is not grounded it may cause electric shock and other accidents, be sure to implement grounding.
  • Page 24 11) Wire connection port: When the power supply is 380V, connect the power supply to TB1 of L1, L2, L3 and N; When the power supply is 230V, connect the power supply to TB1 of R, S, T, and the earth wire should be fastened on the power supply box.
  • Page 25 7. Dip Switch (DSW) Setting of Outdoor Unit TURN OFF all power sources before setting. Without turning OFF, the switches do not work and the contents of the setting are invalid. ( The mark of ■ indicates the position of dip switches.) Button Switch Dip Switch Location For Checking...
  • Page 26 (1) Implementation the H-LINKII connection, need to setting refrigerant cycle number (only outdoor unit(master)) and end terminal resistance.(outdoor unit(slave) no need setting) ● Setting of refrigerant cycle number The same refrigerant system outdoor unit and indoor unit must be set to the same refrigerant system number for the outdoor unit and the indoor unit as shown below.
  • Page 27 8. Test Run 【Before Test Run】 ● Before test run, please re-confirm the installation whether there are problems, also confirm the following points. ● In addition, please confirm it with the installation manual attached to the outdoor unit. 1) Refrigerant piping and the transmission cable if connected with a different refrigerant cycle, abnormalities will occur. 2) Please use the 500V electrical resistance tester to confirm the electrical parts between terminals and earth electrical resistance must be more than 1MΩ.
  • Page 28: Alarm Code

    Alarm Code Code Category Content of Abnormality Leading Cause Activation of float switch (High water level in drain pan, abnormality of drain Indoor Unit Activation of protection device (Float switch) pipe, float switch or drain pan) Activation of protection device Outdoor Unit Activation of PSH (Pipe clogging, excessive refrigerant, inert gas mixing) (High pressure cut)
  • Page 29 This alarm code appears when the following alarm* occurs three times within Compressor protection alarm Compressor 6 hours. (It can not be reset from remote controller.) *02, 07, 08, 39, 43 to 45, 47 Incorrect outdoor unit address number or unit Outdoor Unit The number set for address or refrigerant cycle is over 64.
  • Page 30 Test Run and Maintenance Record MODEL: SERIAL. No. COMPRESSOR MFG. No. DATE: CUSTOMER'S NAME AND ADDRESS: 1. Is the rotation direction of the indoor coil fan correct? YES/NO 2. Is the rotation direction of the outdoor coil fan correct? YES/NO 3.
  • Page 31 MEMO...
  • Page 32 66MP1373 Printed in Philippines...

This manual is also suitable for:

Ram-10mqRam-12mqRam-14mqRam-16mqRam-18mq(

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