Mitsubishi Electric MELSERVO HC-KF Series Instruction Manual
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Mitsubishi Electric MELSERVO HC-KF Series Instruction Manual

Mitsubishi Electric MELSERVO HC-KF Series Instruction Manual

General-purpose ac servo
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General-Purpose AC Servo
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Summary of Contents for Mitsubishi Electric MELSERVO HC-KF Series

  • Page 1 General-Purpose AC Servo MODEL Servo Motor INSTRUCTION MANUAL...
  • Page 2 Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read through this Instruction Manual, MELSERVO Servo Amplifier Installation Guide/Instruction Manual and appended documents carefully and can use the equipment correctly.
  • Page 3 1. To prevent electric shock, note the following WARNING Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns off. Then, confirm that the voltage between P and N is safe with a voltage tester and others. Otherwise, an electric shock may occur.
  • Page 4 4. Additional instructions The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock, etc. (1) Transportation and installation CAUTION Transport the products correctly according to their weights. Use the eye-bolt of the servo motor to only transport the servo motor and do not use it to transport in the condition to have installed a servo motor on the machine.
  • Page 5 CAUTION Environment Conditions X:80 HC-SFS301 HC-SFS5024 7024 Y:96 HC-SFS502 702 HC-AQ series HA-FF series HC-KF series X,Y:64 HC-UF13 to 73 HC-MF series HC-SF81 HC-RF series X:32 HC-SF52 to 152 HC-UF72 152 Y:80 HC-SF53 to 153 HC-LFS52 to 152 HC-SF121 201 HC-UF202 to 502 X:64 HC-SF202 352...
  • Page 6 (2) Wiring CAUTION Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly. Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo motor and servo amplifier. Connect the output terminals (U, V, W) correctly. Otherwise, the servo motor will operate improperly. Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W) directly.
  • Page 7 (4) Usage CAUTION Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off immediately. Any person who is involved in disassembly and repair should be fully competent to do the work. The STOP key of the parameter unit is only valid for test run. Provide an emergency stop key independently of the STOP key.
  • Page 8 (6) Maintenance, inspection and parts replacement CAUTION With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general environment.
  • Page 9 To ensure ease of compliance with the EMC Directive, Mitsubishi Electric prepared the "EMC INSTALLATION GUIDELINES" (IB(NA)67310) which provides servo amplifier installation, control box making and other procedures.
  • Page 10 2. PRECAUTIONS FOR COMPLIANCE Use the servo motor compatible with the EN Standard. Unless otherwise specified, the handling, performance, specifications and others of the EN Standard- compatible models are the same as those of the standard models. To comply with the EN Standard, also observe the following items strictly. (1) Wiring (a) Use a fixed terminal block to connect the power supply lead of the servo motor to the servo amplifier.
  • Page 11 CONFORMANCE WITH UL/C-UL STANDARD Use the UL/C-UL Standard-compliant model of servo motor. Unless otherwise specified, the handling, performance, specifications, etc. of the UL/C-UL Standard- compliant models are the same as those of the standard models. The servo motor is compliant with the UL/C-UL standard when it is mounted on the flanges made of aluminum whose sizes are indicated in the following table.

  • Page 12: Table Of Contents

    CONTENTS 1. INTRODUCTION 1 - 1 to 1 -16 1.1 Servo motor features ..........................1 - 1 1.2 Model name make-up..........................1 - 2 1.3 Parts identification..........................1 -15 2. INSTALLATION 2 - 1 to 2 -14 2.1 Environmental conditions........................2 - 2 2.2 Installation orientation ..........................
  • Page 13 7. OUTLINE DIMENSION DRAWINGS 7 - 1 to 7 -306 7.1 Servo motors............................7 - 1 7.1.1 HC-MF HC-KF series........................7 - 1 7.1.2 HA-FF series ........................... 7 -23 7.1.3 HC-SF HC-SFS series ........................7 -50 7.1.4 HC-RF HC-RFS series ......................... 7 -90 7.1.5 HC-UF 2000r/min HC-UFS 2000r/min series ................
  • Page 14 APPENDIX App.- 1 to App.- 3 App. 1 Servo motor ID codes........................App.- 1 App. 2 Change of connector sets to the RoHS compatible products ........... App.- 3...
  • Page 15 MEMO...

  • Page 16: Introduction

    1. INTRODUCTION 1. INTRODUCTION 1.1 Servo motor features Servo Features Rated Positioning Interchangeable Capacity Compliance with Environmental Motor (Points Different from Conventional Speed Resolution Servo Motor [kW] Overseas Standards Resistance Series Products) [r/min] [pulses/rev] Series HC-KF Low inertia, small capacity 4 to 5 8192 (Note1 2) IP44 EN Standard...

  • Page 17: Model Name Make-Up

    Rated output OUTPUT 5kW IEC60034-1 '99 Rated speed, Protection structure, 2000r/min IP65CI.F 102kg Insulation class, Mass SER.No. AS958300202X Serial number MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN (2) Model (a) HC-MF series (ultra low inertia, small capacity) Appearance HC-MF Series name...
  • Page 18 1. INTRODUCTION (b) HA-FF series (low inertia, small capacity) HA-FF Appearance Compliance with Standard Series name Symbol Specifications None Standard model (Japan) EN UL/C-UL Standard Shaft type Reduction gear Symbol Shaft Shape HA-FF Symbol Reduction Gear None (Note1) Standard 053 to 63 None Without (Note2) D...
  • Page 19 1. INTRODUCTION (c) HC-SF series (middle inertia, middle capacity) HC-SF Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) With keyway (With key) (Note) K Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.
  • Page 20 1. INTRODUCTION (d) HC-RF series (ultra low inertia, middle capacity) HC-RF Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (With key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.
  • Page 21 1. INTRODUCTION (f) HA-LH series (low inertia, large capacity) HA-LH Appearance Series name Compliant Standard Symbol Specifications None Standard model (in Japan) EN Standard Encoder Symbol Encoder None Incremental Absolute Rated speed 2000[r/min] Rated output Symbol Rated Output [kW] (g) HC-KF series (low inertia, small capacity) Appearance HC-KF Series name...
  • Page 22 1. INTRODUCTION (h) HC-AQ series (24VDC-compatible, compact size, small capacity) HC-AQ Appearance Series name Shaft type Symbol Shaft Shape (Note) D D-cut shaft (Note) S Straight shaft Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake. Electromagnetic brake Symbol Electromagnetic Brake...
  • Page 23 1. INTRODUCTION (j) HC-KFS series (low inertia, small capacity, high resolution) HC-KFS Appearance Series name Shaft type Symbol Shaft Shape HC-KFS Reduction gear Standard None 053 to 73 Symbol Reduction Gear (Straight shaft) None Without (Note) K With keyway (With key) 23 to 73 For general industrial machine (Note) D...
  • Page 24 1. INTRODUCTION (l) HC-SFS series (middle inertia, middle capacity, high resolution) 1) 200VAC-compatible HC-SFS Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.
  • Page 25 1. INTRODUCTION 2) 400VAC-compatible HC-SFS Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake. Reductiongear Electromagnetic brake Symbol Reductiongear...
  • Page 26 1. INTRODUCTION (m) HC-RFS series (ultra low inertia, middle capacity, high resolution) HC-RFS Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.
  • Page 27 1. INTRODUCTION (o) HA-LFS series (low inertia, middle large capacity, high resolution) 1) 200VAC-compatible HA-LFS Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.
  • Page 28 1. INTRODUCTION 2) 400VAC-compatible HA-LFS Appearance Shaft type Series name Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake. Electromagnetic brake Symbol Electromagnetic brake Note...
  • Page 29 1. INTRODUCTION (p) HC-LFS series (low inertia, middle capacity, high resolution) HC-LFS Appearance Series name Shaft type Symbol Shaft Shape Standard None (Straight shaft) (Note) K With keyway (Without key) Note. The special shaft applies to the standard servo motor and servo motor with electromagnetic brake.

  • Page 30: Parts Identification

    1. INTRODUCTION 1.3 Parts identification Name/Application Reference Lead type Encoder Section 5.1 Encoder cable Section 3.2 with encoder connector Power cable Power lead (U V W) Earth lead Chapter 7 Brake lead (for motor with electromagnetic brake) Chapter 2 Servo motor shaft Section 5.4 Name/Application Reference...
  • Page 31 1. INTRODUCTION MEMO 1 - 16...

  • Page 32: Installation

    2. INSTALLATION 2. INSTALLATION Stacking in excess of the limited number of products is not allowed. Install the equipment on incombustible material. Installing them directly or close to combustibles will lead to a fire. Install the equipment in a load-bearing place in accordance with this Instruction Manual.

  • Page 33: Environmental Conditions

    2. INSTALLATION 2.1 Environmental conditions Environment Conditions 0 to 40 (non-freezing) In Operation 32 to 104 (non-freezing) Ambient temperature 15 to 70 (non-freezing) In Storage 5 to 158 (non-freezing) In Operation 80%RH or less (non-condensing) Ambient humidity In Storage 90%RH or less (non-condensing) Indoors (no direct sunlight) Ambience Free from corrosive gas, flammable gas, oil mist, dust and dirt...
  • Page 34 2. INSTALLATION Vibration occurs in the directions shown below. Graph of vibration servo amplitude vs. speed The values were measured at the portion which indicates the maximum value (normally the bracket opposite to load side). When the servo motor is at a stop, the bearings are likely to fret and vibration should therefore be suppressed to about half of the permissible value.

  • Page 35: Installation Orientation

    2. INSTALLATION 2.2 Installation orientation The following table lists directions of installation. Servo Motor Series Direction of Installation Remarks HC-KF HC-MF HA-FF HC-SF HC-RF HC-UF For installation in the horizontal direction, it is recommended to set the HC-KFS HC-MFS connector section downward. May be installed in any HC-SFS HC-RFS...

  • Page 36: Permissible Load For The Shaft

    2. INSTALLATION 2.4 Permissible load for the shaft POINT Do not use a rigid coupling as it may apply excessive bending load to the shaft, leading to shaft breakage. (1) Use a flexible coupling and make sure that the misalignment of the shaft is less than the permissible radial load.
  • Page 37 2. INSTALLATION Note 1. For the symbols in the table, refer to the following diagram. Radial load Thrust load L: Distance from flange mounting surface to load center 2. Do not subject the shaft to load greater than this value. The values in the table assume that the loads work singly. 3.

  • Page 38: With Reduction Gear

    2. INSTALLATION 2.4.2 With reduction gear The permissible radial loads in the table are the values at the center of the reduction gear output shaft. Q/ 2 (1) HC-MF HC-MFS HC-KF HC-KFS series (a) General industrial machine-compliant HC-MF053(B)G1 HC-MF13(B)G1 HC-MF23(B)G1 HC-MF43(B)G1 HC-MF73(B)G1 HC-MFS053(B)G1...
  • Page 39 2. INSTALLATION (2) HA-FF series (a) General industrial machine-compliant Gear Item HA-FF053(B)G1 HA-FF13(B)G1 HA-FF23(B)G1 HA-FF33(B)G1 HA-FF43(B)G1 HA-FF63(B)G1 ratio 1/10 1470 1/20 1176 1568 1764 Permissible Radial 1/30 1225 1764 2156 Load 1/10 [lb] 1/20 1/30 (b) Precision application-compliant Gear Item HA-FF053(B)G2 HA-FF13(B)G2 HA-FF23(B)G2 HA-FF33(B)G2 HA-FF43(B)G2 HA-FF63(B)G2 ratio 1/10...
  • Page 40 2. INSTALLATION (3) HC-SF HC-SFS (2000r/min) series (a) General industrial machine-compliant HC-SF52(B)G1 HC-SF102(B)G1 HC-SF152(B)G1 HC-SF202(B)G1 HC-SF352(B)G1 HC-SF502(B)G1 HC-SF702(B)G1 Gear Item HC-SFS52(B)G1 HC-SFS102(B)G1 HC-SFS152(B)G1 HC-SFS202(B)G1 HC-SFS352(B)G1 HC-SFS502(B)G1 HC-SFS702(B)G1 ratio HC-SFS524(B)G1 HC-SFS1024(B)G1 HC-SFS1524(B)G1 HC-SFS2024(B)G1 HC-SFS3524(B)G1 HC-SFS5024(B)G1 HC-SFS7024(B)G1 2058 2842 2842 2842 3332 1/11 2391 3273...
  • Page 41 2. INSTALLATION (b) Precision application-compliant HC-SF52(B)G2 HC-SF102(B)G2 HC-SF152(B)G2 HC-SF202(B)G2 HC-SF352(B)G2 HC-SF502(B)G2 HC-SF702(B)G2 Gear Item HC-SFS52(B)G2 HC-SFS102(B)G2 HC-SFS152(B)G2 HC-SFS202(B)G2 HC-SFS352(B)G2 HC-SFS502(B)G2 HC-SFS702(B)G2 ratio HC-SFS524(B)G2 HC-SFS1024(B)G2 HC-SFS1524(B)G2 HC-SFS2024(B)G2 HC-SFS3524(B)G2 HC-SFS5024(B)G2 HC-SFS7024(B)G2 1666 3822 3822 3822 1960 1960 4704 4704 1/20 1274 2646 2646 6076 6076...

  • Page 42: Protection From Oil And Water

    2. INSTALLATION 2.5 Protection from oil and water (1) Next, the servo motor is not waterproof (IP44). Do not subject the servo motor to oil and water. Especially for the HC-MF HC-KF HC-AQ HC-KFS HC-MFS and HA-FF series, do not subject the shaft-through portion to oil.
  • Page 43 2. INSTALLATION (3) When installing the servo motor horizontally, face the power cable and encoder cable downward. When installing the servo motor vertically or obliquely, provide a trap for the cable. Cable trap (4) Do not use the servo motor with its cable soaked in oil or water. (Figure on the right) Cover Servo motor...

  • Page 44: Cooling Fan

    2. INSTALLATION 2.6 Cooling fan The HA-LH HA-LF and HA-LFS servo motors have a cooling fan. Leave the following distance between the servo motor's suction face and the wall. Distance L L or longer Servo Motor Series [mm] [in] Servo motor HA-LH series 1.97 Cooling fan...
  • Page 45 2. INSTALLATION MEMO 2 - 14...

  • Page 46: Connectors Used For Servo Motor Wiring

    3. CONNECTORS USED FOR SERVO MOTOR WIRING 3. CONNECTORS USED FOR SERVO MOTOR WIRING POINT Protective structure indicated for cables and connecters is for a cable or connector alone. When the cables and connectors are used to connect the servo amplifier and servo motor, and if protective structures of the servo amplifier and servo motor are lower than that of the cable and connector, specifications of the servo amplifier and servo motor apply.

  • Page 47: Straight (Hc-Aq)

    3. CONNECTORS USED FOR SERVO MOTOR WIRING 2) For connection of encoder 2) Cable 2) Cable 1) Plug clamp Cable 1) Plug clamp Cable Cable Side Connector Connector Supplied for Servo Motor 1) Plug (DDK) 2) Cable clamp Servo Motor Type Model (DDK)
  • Page 48 3. CONNECTORS USED FOR SERVO MOTOR WIRING 2) For connection of encoder 2) Connector for conduit 1) Plug Conduit Conduit 1) Plug 2) Connector for conduit Cable Side Connector Connector Supplied Servo Motor 2) Cable Connector Conduit 1) Plug for Servo Motor (DDK) Type Manufacturer...
  • Page 49 3. CONNECTORS USED FOR SERVO MOTOR WIRING (2) EN Standard, UL/C-UL Standard-compliant (a) When using cabtyre cables 1) For connection of power supply 2) Connector for cable 1) Plug Cable Cable 1) Plug 2) Connector for cable Cable Side Connector Connector Supplied for Servo Motor 2) Connector for Cable...
  • Page 50 3. CONNECTORS USED FOR SERVO MOTOR WIRING 3) For connection of brake 2) Connector for cable 1) Plug Cable Cable 1) Plug 2) Connector for cable Cable Side Connector Connector Supplied for Servo Motor 2) Cable Connector 1) Plug Servo Motor (DDK) Type Manufacturer...

This manual is also suitable for:

Melservo hc-kf-ue seriesMelservo hc-kfs seriesMelservo hc-mf seriesMelservo hc-mf-ue seriesMelservo hc-mfs seriesMelservo ha-ff-c-ue series ... Show all

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