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Related Manuals for Elmo Rietschle V-VC 40 OXY
Summary of Contents for Elmo Rietschle V-VC 40 OXY
- Page 1 Edition: 1.0 · 20.09.2021 · BA 231-OXY-EN Translation of the original Operating Instructions Keep in a safe place for future reference! Operating Instructions V-VC 40 | 50 | 75 | 100 | 150 | 202 | 303 OXY Vacuum pump V Serie V Series Drehschieber...
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Page 2: Table Of Contents
Table of contents Table of contents Foreword ..............Principles . - Page 3 Table of contents Commissioning and decommissioning ......... . Start-up .
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Page 4: Foreword
Foreword Foreword Principles These Operating Instructions: • are a part of the following oil-flooded rotary vane vacuum pumps of model V-VC 40 | 50 | 75 | 100 | 150 | 202 | 303 OXY. • Describe how to use them safely and properly in all life phases and are true for all responsible persons. •... -
Page 5: Disclaimer
Foreword Disclaimer Please note that we cannot accept any liability for damages arising from failure to observe the instructions. Gardner Denver Schopfheim GmbH does not assume liability for the following cases: • Not intended use • Not complying with these instructions •... -
Page 6: Safety
Safety Safety The manufacturer is not responsible for damage due to non-observance of the whole documentation. General These operating instructions contain basic instructions for installation, commissioning, maintenance and in- spection work which must be obeyed to ensure the safe operation of the machine and prevent physical and material damage. - Page 7 Safety Symbol Explanation Warning signs Obey all safety instructions with this symbol in order to avoid injury or death. Warns of potential risk of injury Warns of electrical voltage Warns of suspended loads Warns of hot surface Mandatory signs Obey all instructions with this symbol in order to avoid injury or death. Observe the Operating Instructions Wear eye protection Wear protective gloves...
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Page 8: Intended Use
Safety Intended use If not used as intended, this can cause dangerous operating conditions and oxidizing mixtures can be generated. Ø The machines of the version OXY are only permitted to be operated under the conditions described below. Ø Aggressive, explosive gases hazardous to health, and organic substances must not be exhausted. These types are suitable for the evacuation of closed systems or for a continuous vacuum within the follow- ing intake pressure ranges: •... -
Page 9: Personnel Qualification And Training
Safety Personnel qualification and training All works are only allowed to be done by qualified and trained specialist personnel of legal age. Unauthor- ised persons are not allowed to stay within the area of the vacuum pump and must be kept away from the danger zone by suitable measures. -
Page 10: Safety-Conscious Working
Safety Safety-conscious working The following safety regulations apply in addition to the safety instructions and intended use listed in these instructions: • Accident prevention regulations, safety and operating regulations • Standards and laws in force Ø Hot parts of the machine must not be accessible during operation or must be fitted with a guard Ø... -
Page 11: Auxiliary Materials And Lubricant
Safety 2.10.2 Auxiliary materials and lubricant Incorrect auxiliary materials and lubricants may decompose at high temperatures. The resulting vapours may be harmful to health and cause fires. Ø Use exclusively the recommended auxiliary materials and lubricants Ø Observe the oil recommendation sign on the pump Ø... -
Page 12: Transport And Storage
Transport, storage and disposal Transport and storage Transport WARNING Death by falling down or tipping over of the transported goods! Falling or tipping over of transported goods can cause serious or fatal injuries. Limbs can be crushed. Ø Select the lifting device according to the total weight to be transported. Ø... -
Page 13: Storage
The machine must be stored in a dry environment with normal air humidity. It should not be stored for more than 6 months. For long-term storage (more than 3 months), we recommend contacting our Elmo Rietschle Service. See Info "Storage instructions", page4. -
Page 14: Product Overview And Functioning
Setup and operation Product overview and functioning Product Overview Vacuum connection Oil recommendation plate Exhaust air outlet Data plate Inlet flange with non-return valve Direction of rotation arrow Cooling air inlet Information sign Oxygen (OXY) Cooling air outlet Drive motor Oil filling point Motor data plate Oil sight glass... - Page 15 Setup and operation Vacuum connection Oil recommendation plate Exhaust air outlet Data plate Inlet flange with non-return valve Direction of rotation arrow Cooling air inlet Information sign Oxygen (OXY) Cooling air outlet Drive motor Oil filling point Motor data plate Oil sight glass Hot surfaces >...
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Page 16: Data Plate
Setup and operation Data plate 21 5 4 Model / size (mechanical version) Speed 50 Hz / 60 Hz Serial number Motor output 50 Hz / 60 Hz Year of construction Operating mode Data matrix barcode Pumping capacity 50 Hz / 60 Hz Article No. -
Page 17: Fields Of Application
Setup and operation Fields of application The oil-flooded rotary vane vacuum pumps V-VC OXY are suitable for sucking out of air or other gases with increased percentage of oxygen (content by volume above 21 %). The nominal suction capacity with unrestricted suction is 40, 50, 70, 100, 150, 200 and 300 m /h at 50 Hz. -
Page 18: Installation
Installation Installation WARNING Risk to due to improper installation and commissioning! Improper or wrong installation can cause fire and serious injuries or death. Ø Only authorised specialist personnel that have been trained about the safety regulations for handling of oxygen plants are allowed to install and commis- sion the pump. -
Page 19: Connection Of Pipes
Installation Property damage caused by improper installation! NOTICE Improper erection and installation can damage the machine. Ø The machine may only be operated when it is set up horizontally (Max. inclination: 1 ° in all directions). Ø Secure the machine against tipping over and falling. Ø... -
Page 20: Check Lubricating Oil
Ø To lubricate the vacuum pumps OXY it is only allowed to use oil type OXY- LUBE PLUS 100 specified by Elmo Rietschle. The pumps are delivered with first oil filling. With this, it can happen that the oil has a dark colour due to graphite leaching. - Page 21 Installation Property damage due to wrong energy supply! NOTICE Wrong operating voltages, frequencies or currents can cause loss of power or damages to the machine. Ø The conditions at the installation location must comply with the details on the motor data plate. Ø...
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Page 22: Commissioning And Decommissioning
Ø Assuming that the lubricating oil could be mixed with organic substances, it must be replaced immediately. Ø If the machine is polluted with organic substances, it must be put out of oper- ation and cleaned by specialist personnel authorised by Elmo Rietschle. WARNING Risk of injury due to improper operation! Improper operation of the machine can cause serious or fatal injuries. -
Page 23: Start-Up
Commissioning and decommissioning Start-up 6.1.1 Installation check WARNING Risk of injury! A faulty installation as well as missing or non-functional safety equipment may lead to severe injury. Ø Put the vacuum pump into operation only after it has been ensured that the installation is carried out flawless and the requirements for installation, as- sembly and electrical installation have been observed. -
Page 24: Decommissioning
Commissioning and decommissioning Decommissioning 6.3.1 Decommissioning of the machine DANGER Danger of death from touching live parts! Touching of live parts cause serious injuries or death. Ø Disconnect the machine from the power supply by actuation of the main switch or disconnection of the plug and secure it against unexpected restart. Ø... -
Page 25: Maintenance And Repair
Maintenance and repair Maintenance and repair DANGER Danger of death from touching live parts! Touching of live parts cause serious injuries or death. Ø Before starting any maintenance and repair works disconnect the machine by actuation of the main switch or disconnection of the plug and secure it against unexpected restart. -
Page 26: Maintenance Table
Maintenance and repair Maintenance table Interval Maintenance activities Chapter (Operating hours) daily Check the oil level 6.2.1 Depending on the degree of pollution Clean vacuum pump At least 1 x per month Check the pipes and screws for leaks and ensure —... -
Page 27: Clean Vacuum Pump
Maintenance and repair Clean vacuum pump The vacuum pump must regularly be checked for dust deposits and cleaned, if necessary. The cleaning interval depends on the operational requirements. a) Clean the vacuum pump with a dump cloth or using a vacuum cleaner. Remove dust deposits: •... -
Page 28: Clean The Filter Cartridge Of The Gas Ballast Valve
Using the wrong lubricating oil can cause an acute danger of fire! Ø To lubricate the vacuum pumps OXY it is only allowed to use oil type OXY- LUBE PLUS 100 specified by Elmo Rietschle. This lubricating oil has been released by the Federal Institute for Materials Research and Testing (BAM). -
Page 29: Refilling Of Oil
Maintenance and repair The machine is allowed to be operated with the following operating agents only (Elmo Rietschle oil): OXY-LUBE PLUS 100: Synthetic oil, which can be used for conveying gaseous oxygen in vacuum pumps up to a pressure of 2 bar and a temperature of 150 °C. This oil has a BAM release. -
Page 30: Oiling Elements
Risk of fire due to wrong de-oiling elements! Using the wrong de-oiling elements can cause an acute risk of fire! Ø Only the OXY air de-oiling elements specified by Elmo Rietschle are permitted to be used. Property damage due to insufficient maintenance! -
Page 31: Motor And Coupling
Maintenance and repair Motor and coupling 7.8.1 Motor Perform the maintenance of the motor in accordance with the manufacturer's operating and main- tenance instructions. 7.8.2 Coupling Property damage due to defective coupling sprocket! NOTICE Defective sprockets can cause breaking of the rotor shaft and blackout failure of the machine. -
Page 32: Repair / Service
Due to contamination with hazardous substances and operating agents during operation, there is a high health risk for the repair personnel. Ø For each machine that is sent to an Elmo Rietschle Service centre for inspec- tion, maintenance or repair, a fully completed, signed declaration of harmless- ness must be enclosed. -
Page 33: Errors
Errors Errors DANGER Danger to life! If malfunctions are disregarded and/or removed only insufficiently, serious to lethal injuries can occur. Ø Never put the pump in operation again after it has been switched off automat- ically without unequivocally finding out the reason for this shut-off and reme- dying it. - Page 34 Check ambient conditions Chapter 5.1 Clean ventilation slots Chapter 7.2 The machine makes The pump housing is worn Repair by manufacturer or Elmo Rietschle a strange noise (chatter marks) authorised workshop Service (The blades making The vacuum adjustment valve Replace the valve Chapter 7.10...
- Page 35 — temperature pour until the water has evap- orated from the oil Tab. 2 Table of malfunctions (continued) Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH...
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Page 36: Disassembly And Disposal
Disassembly and disposal Disassembly and disposal Disassembly WARNING Risk of injury due to substances hazardous to health! Due to contamination with hazardous substances and operating agents during operation, there is a high health risk for the personnel. Ø Before disassembly, properly clean the machine. Ø... -
Page 37: Technical Data
Technical Data Technical Data 10.1 Technical data V-VC 40-150 OXY V-VC 40 / 50 50 Hz Sound pressure level (max.) dB(A) EN ISO 3744, Tolerance ± 3 dB(A) 60 Hz 50 Hz Weight * 60 Hz 50 Hz 585.5 639.5 Length * 60 Hz 585.5... - Page 38 Gardner Denver Schopfheim GmbH Johann-Sutter-Straße 6+8 79650 Schopfheim · Germany Phone +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
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