Elmo Rietschle V Series Operating Instructions Manual
Hide thumbs
Also See for V Series:
- Operating instructions manual (38 pages) ,
- Operating instructions manual (32 pages) ,
- Operating instructions manual (38 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Elmo Rietschle V Series
Summary of Contents for Elmo Rietschle V Series
- Page 1 Edition: 2.0 · 28/08/2023 · BA 233-EN Translation of the original Operating Instructions Keep in a safe place for future reference! Operating Instructions V-VCS 400 | 500 | 700 | 900 | 1100 | 1300 Vacuum pump V Serie V Series Drehschieber Rotary Vane...
-
Page 2: Table Of Contents
Table of contents Table of contents Foreword ..............Principles . - Page 3 Table of contents ........22 Commissioning and decommissioning Start-up .
-
Page 4: Foreword
Foreword Foreword Principles These Operating Instructions: • are a part of the following oil-flooded rotary vane vacuum pumps models V-VCS 400 | 500 | 700 | 900 | 1100 | 1300 • Describe how to use these pumps safely and properly in all life phases and they apply to all responsible persons •... -
Page 5: Disclaimer
Foreword Disclaimer Please note that we cannot accept any liability for damages arising from failure to observe the instructions. Gardner Denver Schopfheim GmbH does not assume liability for the following cases: • Not intended use • Not complying with these instructions •... -
Page 6: Safety
Safety Safety The manufacturer is not responsible for damage due to non-observance of the whole documentation. General These operating instructions contain basic instructions for installation, commissioning, maintenance and in- spection work which must be obeyed to ensure the safe operation of the machine and prevent physical and material damage. - Page 7 Safety Symbol Explanation Warning signs Obey all safety instructions with this symbol in order to avoid injury or death. Warns of potential risk of injury Warns of electrical voltage Warns of suspended loads Warns of hot surface Mandatory signs Obey all instructions with this symbol in order to avoid injury or death. Observe the Operating Instructions Wear eye protection Wear protective gloves...
-
Page 8: Intended Use
Safety Intended use The machine is suitable for conveying the following media: • Air: the extracted air may contain water vapour, but no water or other liquids. For water vapour compati- bility, see Info I 200. • all non-explosive, non-combustible, non-aggressive and non-poisonous damp gases and gas-air mixtures The machine must only be operated in such areas as are described in the operating instructions: Ø... -
Page 9: Personal Protective Equipment
Safety • Erection, commissioning, maintenance and inspection works, as well as troubleshooting by specialist personnel (e.g. locksmith, mechanics) • Works on the electrical system are only allowed to be done by electricians Ø Personnel to be trained and laypersons may only carry out work on the machine when under the su- pervision of authorised specialist personnel and must be instructed about possible hazards in a safety instruction. -
Page 10: Responsibilities Of The User
Safety Responsibilities of the user During the whole operating period of the machine, the operating company is obliged to prove that the limits have been met and the required maintenance and inspection works have been performed. The user must ensure that: •... -
Page 11: 2.11 Safety Equipment, Monitored Functions
Safety 2.11 Safety equipment, monitored functions Missing or non-functional safety equipment may lead to dangerous operating states and thus result in life-threatening injuries. Ø Do not modify or bypass safety equipment and safety functions Ø Check the function at regular intervals 2.12 Emergency Stop / Emergency Off Missing safety equipment may lead to hazardous operating states. -
Page 12: Transport And Storage
Transport and storage Transport and storage Transport WARNING Death by falling down or tipping over of the transported goods! Falling or tipping over of transported goods can cause serious or fatal injuries. Limbs can be crushed. Ø Select the lifting device according to the total weight to be transported. Ø... -
Page 13: Storage
Transport and storage The pump is supplied on a pallet. a) Unload the pump using a forklift or pallet truck and transport to the installation location. b) Tighten the eyebolt (Fig. 1/1) on the vacuum pump. If the motor is supplied with an eyebolt, tighten it as well firmly. -
Page 14: Product Overview And Functioning
Product overview and functioning Product overview and functioning Product Overview 4.1.1 Vacuum pump V-VCS 400 – 900 Vacuum connection Data plate Exhaust air outlet Direction of rotation arrow Filter housing Drive motor Cooling air inlet Hot surfaces > 70 °C Cooling air outlet Oil separator housing H, H... -
Page 15: Vacuum Pump 1100 - 1300
Product overview and functioning 4.1.2 Vacuum pump 1100 – 1300 Vacuum connection Data plate Exhaust air outlet Direction of rotation arrow Filter housing Drive motor Cooling air inlet Hot surfaces > 70 ° C Cooling air outlet Oil separator housing H, H Oil filling points Gas ballast valve... -
Page 16: Vacuum Pumpe 1100 - 1300 With Additional Oil Separator Housing
Product overview and functioning 4.1.3 Vacuum pumpe 1100 – 1300 with additional oil separator housing Vacuum connection Oil recommendation plate Exhaust air outlet Data plate Filter housing Direction of rotation arrow Cooling air inlet Drive motor Cooling air outlet Hot surfaces > 70 ° C H, H Oil filling points T, T... -
Page 17: Data Plate
Product overview and functioning Data plate SN: SC123456789 BJ: 2022 vacuum pump V-VCS 1300 (10) ID: GDS_TS_1300_10HR 1,00 mbar (abs) 1280,0 m³/h EN 60034 30,00 kW 985 /min Johann-Sutter-Straße 6+8, D-79650 Schopfheim, www.elmorietschle.de Made in Germany Model / size (mechanical version) Speed 50 Hz / 60 Hz Serial number Motor output 50 Hz / 60 Hz... -
Page 18: Fields Of Application
Product overview and functioning Fields of application The oil-flooded rotary vane vacuum pumps V-VCS are suitable for creating vacuums. With free intake the nominal pumping capacity is 400 m /h (VCS 400), 550 m /h (VCS 500), 700 m /h (VCS 700), 830 m /h (VCS 900), 1,100 m /h (VCS 1100) and 1,280 m... -
Page 19: Installation
Installation Installation We urgently recommend having the installation carried out by qualified specialist personnel. Gardner Denver does not accept liability for damages caused by improper carrying out of installation. Preparation of installation Ensure the following conditions: • Machine freely accessible from all sides •... -
Page 20: Connection Of Pipes
Installation Connection of pipes WARNING Parts being ejected from over pressure! Closing or narrowing of the exhaust air openings may lead to impermissible pres- sure in the machine. This could result in severe or mortal injury, components may be damaged. Ø... -
Page 21: Connection Of Motor
Installation Connection of motor DANGER Danger to life if the electrical installation has not been carried out profes- sionally! Installation that has not been carried out professionally or properly can cause serious injuries or death. The whole electrical system can be destructed. Ø... -
Page 22: Commissioning And Decommissioning
Commissioning and decommissioning Commissioning and decommissioning WARNING Risk of injury due to improper operation! Improper operation of the machine can cause serious or fatal injuries. Ø Only use the machine in accordance with the intended use. See chapter 2.4. CAUTION Risk of injury due to hot surfaces! When the machine is at operating temperature the surface temperatures on the components may rise to above 70 °C. -
Page 23: Start-Up
Commissioning and decommissioning Start-up 6.1.1 Installation check WARNING Risk of injury! A faulty installation as well as missing or non-functional safety equipment may lead to severe injury. Ø Put the vacuum pump into operation only after it has been ensured that the installation is carried out flawless and the requirements for installation, as- sembly and electrical installation have been observed. -
Page 24: Setting The Operating Range (Fine Vacuum / Rough Vacuum)
Commissioning and decommissioning 6.1.3 Setting the operating range (fine vacuum / rough vacuum) V-VCS 400 - 900 The operating range of the VCS 400 - 900 vacuum pumps can be adjusted by turning the adjusting bolt (Fig. 7/X). Fine vacuum: 0,5 bis 100 mbar (abs.) Rough vacuum: 10 bis 500 mbar (abs.) Adjustment bolt Fig. -
Page 25: Decommissioning
Commissioning and decommissioning Decommissioning 6.3.1 Decommissioning of the machine DANGER Danger of death from touching live parts! Touching of live parts cause serious injuries or death. Ø Disconnect the machine from the power supply by actuation of the main switch or disconnection of the plug and secure it against unexpected restart. Ø... -
Page 26: Maintenance And Repair
2,000 or 3,000 operating hours only applies to oil that has been delivered or is ap- proved by Elmo Rietschle. Please find an overview in Tab. 3 on page 35. For all works, observe the safety instructions described in chapter 2 “Safety”. -
Page 27: Maintenance Table
Maintenance and repair Maintenance table Interval Maintenance activities Chapter (Operating hours) daily Check the oil level Chapter 6.2.1 Depending on the degree of pollution Clean vacuum pump Chapter 7.4 At least 1 x per month Check the pipes and screws for leaks and —... -
Page 28: Preparing Maintenance Works
Maintenance and repair Preparing maintenance works a) Switch the plant off electrically and secure it against unexpected restart. b) Vent the vacuum pump with atmospheric air; for this purpose open the shut-off valve on the inlet side. Exception: Clean the outside of the vacuum pump c) Allow the vacuum pump to fully cool down. -
Page 29: Clean The Filter Cartridge Of The Gas Ballast Valve
Maintenance and repair Filter housing Filter cartridge (gas ballast valve) Filtergehäuse Cover Gasket Countersunk screw Cover Screws (cover) Filter cartridge Screw (filter cartridge) Filter cartridge (filter element) Non-return valve Fig. 8 Air filter and gas ballast valve h) Check the non-return flap (Fig. 8/v) for contamination and clean if necessary. VCS 400 / 900: 2x VCS 500 /700 und 1100 / 1300: 3x Put on the filter cartridges (Fig. -
Page 30: Lubricating Oil
Maintenance and repair Lubricating Oil CAUTION Risk of burns on hot equipment! There is the risk of burning on hot equipment when changing oil. Ø Allow the machine to cool down to approx. 40 °C (lukewarm). Ø Avoid contact with the hot oil because the oil temperature can be higher than the ambient external temperature of machine. -
Page 31: Refilling Of Oil
Maintenance and repair As operating agent, we recommend Elmo Rietschle oils, see oil recommendation plate as well as Tab. 3 on page 35: • MULTI-LUBE 100 • SUPER-LUBE 100 • ECO-LUBE 100 The viscosity of the oil used must comply with ISO VG 100 as per DIN 3448. -
Page 32: Motor And Coupling
Maintenance and repair Air oil separator elements Oil separator housing W, W Screws Maintenance cover Fig. 10 Air oil separator elements After a longer runtime, the Air oil separator element may be contaminated with particles of dirt (the power consumption and pump temperature increase). Reduce the change intervals accordingly depending on how contaminated the discharged medium is. - Page 33 Maintenance and repair Coupling rubber Coupling pin Circlip coupling rubber Screw Circlip rotor shaft Washer Motor Fan with coupling Motor flange Motor side coupling flange Fig. 11 Coupling The coupling rubbers (Fig. 11/k) are subject to wear and must be checked regularly (at least once a year). Worn coupling rubbers are noticeable by a knocking noise when starting the pump.
-
Page 34: Repair / Service
Wearing parts and sealings are separately listed. For ordering spare parts, please contact the Elmo Rietschle Service (address on the back of the page). These service kits and oil types can directly be ordered from our Elmo Rietschle Service with quotation of the material numbers. - Page 35 Maintenance and repair Service kits Material number Kit of wearing parts 1025681003 VCS 400 1025691003 VCS 500 1025701003 VCS 700 1025711003 VCS 900 1025731003 VCS 1100 | 1300 Fine vacuum 1025721003 VCS 1100 | 1300 Rough vacuum Set of sealings 1025681001 VCS 400 1025691001...
-
Page 36: Errors
Errors Errors DANGER Danger to life! If malfunctions are disregarded and/or removed only insufficiently, serious to lethal injuries can occur. Ø Never put the pump in operation again after it has been switched off automat- ically without unequivocally finding out the reason for this shut-off and reme- dying it. - Page 37 The machine makes The coupling rubbers are worn Replace the coupling rubbers Kapitel 7.8.2 a strange noise The pump housing is worn Repair by manufacturer or Elmo Rietschle (The blades making (chatter marks) authorised workshop Service a hammering noise The vacuum adjustment valve Replace the valve Chapter 7.10...
- Page 38 — temperature pour until the water has evap- orated from the oil Tab. 4 Table of malfunctions (continued) Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.elmorietschle.com © Gardner Denver Schopfheim GmbH...
-
Page 39: Disassembly And Disposal
Disassembly and disposal Disassembly and disposal Disassembly WARNING Risk of injury due to substances hazardous to health! Due to contamination with hazardous substances and operating agents during operation, there is a high health risk for the personnel. Ø Before disassembly, properly clean the machine. Ø... -
Page 40: Technical Data
Technical Data Technical Data V-VCS 1100 1300 Average sound pressure level 50 Hz EN ISO 3744 dB(A) 60 Hz Tolerance ± 3 dB(A) 50 Hz – Acoustic power level dB(A 60 Hz – Weight * 1050 Length * 1381 1517 1584 1604 1763... - Page 42 Gardner Denver Schopfheim GmbH Johann-Sutter-Straße 6+8 79650 Schopfheim · Germany Phone +49 7622 392-0 +49 7622 392-300 Elmo Rietschle is a brand of Ingersoll Rand...
Need help?
Do you have a question about the V Series and is the answer not in the manual?
Questions and answers