Download
Share
Print this page
Most Fanmig 522i Pulse Operation Manual
  1. Manuals
  2. Brands
  3. Most Manuals
  4. Welding System
  5. Fanmig 522i Pulse
  6. Operation manual

Most Fanmig 522i Pulse Operation Manual

Mig/mag semi-automatic welding machine with multifill-lcd feeder
Hide thumbs

Advertisement

Quick Links

Download this manual
MIG/MAG Semi-Automatic Welding Machine
Fanmig 522i Pulse
Operation Manual
Catalogue no: 51 00 023945
Attention! A copy of this manual should be located in the
place of device use and should always remain available to the operator.
Original manual
with Multifill-LCD feeder
MIG/MAG Semi-Automatic Welding
Machine
Fanmig 522i Pulse
Operation Manual
rev. 1.0 of 09.05.2018

Advertisement

loading
Need help?

Need help?

Do you have a question about the Fanmig 522i Pulse and is the answer not in the manual?

Questions and answers

Related Manuals for Most Fanmig 522i Pulse

Summary of Contents for Most Fanmig 522i Pulse

  • Page 1 MIG/MAG Semi-Automatic Welding Machine Fanmig 522i Pulse with Multifill-LCD feeder Operation Manual Catalogue no: 51 00 023945 Attention! A copy of this manual should be located in the place of device use and should always remain available to the operator.

  • Page 2: Parts List

    OSH manual should be known to every welder and employee responsible for equipment maintenance. The device is may not be used for the purpose of pipe defrosting! Attention: MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 3 Always work in a distance at least 100 m from other sensitive devices. Always make sure that the installation is grounded. If there still are interference with other devices, properly shield the cables or use appropriate filters. MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 4 • adequate lighting system, • fixed or movable protection screens, governing bystanders against radiation effects (depending on requirements), • location with wall colour providing appropriate for radiation absorption. MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 5 • using a stream of dry air (at low pressure) remove the dust from the outer parts of the casing and from inside of the welding device, • check and tighten all the screws, • check the state of all electrical contacts and correct if necessary. MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...

  • Page 6: Technical Description

    Different length of intermediate cables is available on request. Fanmig 522i Pulse is an industrial purpose designed device. Welding current of 500A/40% for MIG/MAG and MMA coated electrode MMA welding methods is suitable for all users. For other materials there is also a MIG/MAG pulse current welding option available - see section 8.4.

  • Page 7: Device Construction

    11. Front wheel with break 12. Liquid connectors blue/red 13. Control panel on the source 14. Plexi panel cover 15. Knob 16. Multifill-LCD wire feeder 17. TIG gas connection MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 8 Figure 2. Location of DPF panel in the feeder TIG torch control socket Front panel Remote control output Positive output Negative output TIG gas connection Figure 3. TIG torch and electrode connections on current source. MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...

  • Page 9: Technical Parameters

    Power source, cooler and cart 520x940x900 mm / 70 kg Power source, cooler, cart, feeder and 520x940x1320 mm / 92 kg intermediate cables Figure 1: Fanmig 522i Pulse Technical data MIG/MAG Semi-Automatic Welding Machine Operation Manual Fanmig 522i Pulse rev. 1.0 of 09.05.2018...

  • Page 10: Device Commissioning

    1.6- 2.0 51 13 007999 1.6 - 2.0 R 51 13 007997 2.4 - 3.2 R 51 13 007991 Table 2 – types of feed rolls. MIG/MAG Semi-Automatic Welding Machine Operation Manual -10- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 11 Start the device with the ON/OFF switch (2 according to figure 1) located on the back of the power source. Choose the welding method and most of the functions from the DPF panel (item 22 in Figure 1) located inside wire feeder.
  • Page 12 ENTER (SW4). Press ESC (SW3) button to exit menu level. - Language selection: for a few sec. press and hold SW1 and SW2 to switch between messages in Polish / English. MIG/MAG Semi-Automatic Welding Machine Operation Manual -12- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 13 RTI - short arc dynamics. The higher the RTI value, the softer and less stable arc becomes. For steel mix programs the RTI was set to 3, for the CO2 steel RTI=10. Starting work after pressing the welding torch button MIG/MAG Semi-Automatic Welding Machine Operation Manual -13- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 14 Brazing CUSI 1.2 CUSI 1.2 Table 3: Programs available in MIG Synergia mode Figure 11. DPF Panel Material choice (welding programme) Here: Steel powder wire (Flux). MIG/MAG Semi-Automatic Welding Machine Operation Manual -14- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 15 Use left knob to set the welding current in amperes (I set) or by pressing the knob by setting the wire feeder speed (v). Use right knob to set additional parameters (select by pressing, setting the parameter value by rotation): MIG/MAG Semi-Automatic Welding Machine Operation Manual -15- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 16 - Inductance +/- 10 Figure 16. Inductance setting - Material thickness in mm Figure 17. Setting material thickness Starting work after pressing the welding torch button. MIG/MAG Semi-Automatic Welding Machine Operation Manual -16- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 17 The main advantage of Pulse welding is almost no spatter and a high aesthetics of welds. Fanmig 522i Pulse has some basic pulse welding programs for steel, spineless steel and aluminium (see section 8.4.2). Choice of parameters remains the same as for MIG Synergic (chapter 8.3).
  • Page 18 0-100. ArcForce features for electrode welding helps to stabilize arc despite change in its length. Figure 22. Feeder panel (23) ArcForce function setting Here: ArcForce 50. MIG/MAG Semi-Automatic Welding Machine Operation Manual -18- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 19 9.2 Connecting the electrode torch to feeder socket. Welding current for electrode is set with the left side knob. Figure 24. Feeder panel, welding current setting for MMA electrode - 500 A. MIG/MAG Semi-Automatic Welding Machine Operation Manual -19- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 20 - SST - spineless steel electrode welding, - Basic - alkaline coated electrode welding, - AlMg5 - aluminium electrodes, - Cell - electrodes with a cellulose casing. MIG/MAG Semi-Automatic Welding Machine Operation Manual -20- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 21 Hs - HotStart is a short term increase of current to facilitate arc ignition. Adjustable in +/- 50 range. 10. TIG DC (LiftArc) welding method Fanmig 522i Pulse can welded with the TIG method, ignited by rubbing LiftArc with DC current. Welded materials include steel and stainless steel. Available in two welding modes: TIG or TIG Pulse set with SW1 button, both in Manual or synergic setting.
  • Page 22 - Pulse in +/- 30% range. Gas post-flow correction in +/- 30% range. - Current falling (crater filling) correction in +/- 30%. range - Spot welding time 0.5-25 s. MIG/MAG Semi-Automatic Welding Machine Operation Manual -22- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 23 LED switches on to signal Fan does not work Contact technical support overheating Electric power source failure Contact technical support Table 5. Faults during MIG/MAG welding MIG/MAG Semi-Automatic Welding Machine Operation Manual -23- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 24 MIG Manual or MIG Synergia. Settings are possible only using feeder controls. Figure 30. FEEdEr message on current source panel Only DPF panel is active MIG/MAG Semi-Automatic Welding Machine Operation Manual -24- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 25 In case of following error occurrence the device stops welding until the cause of the fault ceases. If the Fanmig 522i Pulse still does not work, please contact the technical support. The appearance of other error messages also means a need to contact RYWAL-RHC technical support.

  • Page 26: Eu Declaration Of Conformity

    3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4. Object of the declaration Fanmig 322W Pulse Most Semi-Automatic Welding Inverter with a liquid cooling system and a separate Multifill-LCD feeder 5. The subject matter of this declaration referred to above is in line with the relevant...
  • Page 27 13. Electrical diagrams for power source and feeder: Figure 31: Fanmig 522i Pulse Electrical Diagram MIG/MAG Semi-Automatic Welding Operation Manual -27- Machine rev. 1.0 of 09.05.2018 Fanmig 522i Pulse...
  • Page 28 Figure 32: Electrical diagram for Multifill LCD feeder MIG/MAG Semi-Automatic Welding Operation Manual -28- Machine rev. 1.0 of 09.05.2018 Fanmig 522i Pulse...
  • Page 29 14. Spare parts for Fanmig 522i Pulse and Multifill-LCD feeder 14.1 Current source spare parts 30 31 29 34 33 Figure 33: Fanmig 522i Pulse spare parts Table 7: Fanmig 522i Pulse spare parts MIG/MAG Semi-Automatic Welding Machine Operation Manual...
  • Page 30 14.2 Cooling unit spare parts Figure 34: Spare parts for Fanmig 522i Pulse cooling unit Table 8: Spare parts for Fanmig 522i Pulse cooling unit MIG/MAG Semi-Automatic Welding Machine Operation Manual -30- Fanmig 522i Pulse rev. 1.0 of 09.05.2018...
  • Page 31 14.3 Spare parts for Wire Feeder Multifill-LCD Figure 35: Spare parts for Feeder Multifill-LCD Table 9: Spare parts for Feeder Multifill-LCD MIG/MAG Semi-Automatic Welding Operation Manual -31- Machine rev. 1.0 of 09.05.2018 Fanmig 522i Pulse...
  • Page 32 Manufacturer: RYWAL-RHC Sp. z o.o. Warszawa Chełmżyńska 180 04-464 Warszawa Sales and Service network: www .rywal.eu ИООО „РИВАЛ СВАРКА” RYWAL-RHC Sp. z o.o. RME MIDDLE EAST FZCO 87-100 Toruń Polna 140 B Jebel Ali Free Zone г. Минск, переулок Липковский, 30-23 tel.