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Most Fanmig 201 LCD User Manual

Mig/mag semiautomatic welding machine
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User manual for MIG/MAG
semiautomatic welding machine
Fanmig 201 LCD MOST
Warning! A copy of this manual should be located in the
place of device use and should always remain available to the operator.
Original manual
Catalogue no: 51 00 023685
Operation Manual
Version 1.1 of 25-02-2019EN

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Summary of Contents for Most Fanmig 201 LCD

  • Page 1 User manual for MIG/MAG semiautomatic welding machine Fanmig 201 LCD MOST Warning! A copy of this manual should be located in the place of device use and should always remain available to the operator. Operation Manual Original manual Version 1.1 of 25-02-2019EN...
  • Page 2 Thank you for purchasing Fanmig 201 LCD a semi-automatic welding machine by MOST. We do believe that this product will meet your requirements. Before starting the work and in order to ensure correct use of the device please familiarize yourself with this User Manual 1.
  • Page 3 Electromagnetic interference The device may influence other devices sensitive to electro- magnetic interference (robots, computers, etc.) Always ensure that the devices within the welding work station are resistant to interference. For the purpose of limiting interference, it is recommended to use as short welding cables as possible and arranged in parallel.
  • Page 4 RADIATION Ultraviolet emission radiated when welding is harmful to eyesight and skin. Therefore a welding mask with protective filters is required. Welding work station should meet certain requirements and include: • adequate lighting system, • fixed or movable protection screens, governing bystanders against radiation effects (depending on requirements), location with wall colours providing appropriate radiation absorption.
  • Page 5 RYWAL-RHC. 3. Technical description and operating conditions Fanmig 201 LCD is a cutting edge semi-automatic welding inverter machine designed for MIG/MAG welding, TIG DC (scratch start) and MMA coated electrode welding. The device is operated synergistically and includes a wide range of programmes for steel, stainless steel and aluminium. A programme for brazing with CuSi3 fi 0,8 mm.
  • Page 6 4. Technical data and completion Parameter Unit Valuae Electrical power supply V/Hz 1x230/50-60 Welding current range MIG/MA 20-200 G TIG 10-200 10-200 Open circuit (MMA) U Fuse 16 (delayed) Current I 15.7 Current I 30.5 1max Duty cycle: MIG/MAG 200 A/30%; 150 A/60%; 130 A/100% 200 A/35%;...

  • Page 7: Device Construction

    5. Device construction Figure 1: Fanmig 201 LCD construction Figure 2: Fanmig 201 LCD control panel Pos. Presentation MIG/MAG welding torch Eurosocket Current socket (-) or TIG torch socket Gas socket of the TIG torch Left hand wheel Display Right hand wheel...
  • Page 8 Spool fixing bushing with a nut and internal brake Welding switch with connected MIG handle and spool in the handle MIG/MAG socket polarity reversing sockets Wire feeder Menu button Welding button Table 2: Device part list according to Figure 1 and Figure 2 Figure 3: Wire feeding system Pos.
  • Page 9 6. MIG/MAG welding technique Figure 4: Main menu Pos. Presentation Choice of welding method Selection of synergistic programs Welding parameter settings System settings Selected welding method icon Selected welding torch mode icon Synergy program parameter (from left hand side: program number, material, shielding gas and wire diameter) Multifunction window - shows a current parameter Table 4: Menu main functions...
  • Page 10 Press A17 MENU button to navigate between various menu icons 1; 2; 3 or 4. WELDING METHOD SELECTION (icon 1) To select the welding method turn and then press the A4 knob. Figure 5: Choice of welding method (selected: MIG/MAG Synergy) Use the button on the upper right side of the panel A6 WELDING to display welding current and voltage settings.
  • Page 11 MIX: 97.5%Ar+2.5%CO2 Stainless steel (program 09) MIX: 97.5%Ar+2.5%CO2 Aluminium / AlMg (program 10) Argon Galvanized steel / CuSi3 (program 11) Argon Table 5: List of synergistic programs for the Fanmig 201 LCD. Operation Manual Original Manual Version 1.1 of 25-02-2019EN...
  • Page 12 CHOICE OF AUXILIARY WELDING PARAMETERS (icon 3) Turn the A4 dial and then press the A6 knob to access the auxiliary parameter settings. Figure 8: Selection of other welding parameters (2-step mode selected) Auxiliary welding MIG / MAG welding Welding parameters MMA welding parameters parameters parameters (default)
  • Page 13 SYSTEM SETTINGS (icon 4) Turn the A4 dial and then press the A6 knob to access the auxiliary system parameters. The last item in the system settings submenu is Restoring factory settings. (RESET). Press the A6 knob to restore factory settings. Figure 9: System settings submenu (Polish language selected) The following system settings are available: - Language selection.
  • Page 14 6.1 Selection of the wire feeder In all Fanmig devices, two-groove rolls are used. The grooves serve to feed wire with two different diameters (e.g., 0.8 and 1.0 mm). In order to change the diameter of the roll, pressure knob E1 must be released first (according to Fig. 3), so the pressure arm E2 will lift up. Then unscrew the roll fastening E5 and turn it 180 degrees.
  • Page 15 Euro socket Rolls (upper pressure and lower U-type) Collet (included with guide insert) O-ring 3.5 x 1.5mm prevents gas escaping (included with the guide insert) Teflone insert (see chapter 4: Equipment) Brass tube stiffening Teflon insert (51 13 008011) Table 7: Parts for adaptation of aluminium welding tray. 6.3 Installation of the wire spool (according to figures 1 and 3) 1.
  • Page 16 6.5 Inserting the wire into welding torch and connecting the ground cable Attention! Do not point the welding torch towards the face when inserting the wire! 1. Connect the ground clamp to the welding machine and the workpiece to be welded. 2.

  • Page 17: Gas Flow Adjustment

    6.6 Gas flow adjustment The welding arc and a cooling down weld must be in the inert gas shield. Too little gas does not provide a protective atmosphere. Attention: The gas cylinder must be adequately protected against falling. This manual does not cover the protection of gas cylinders.
  • Page 18 6.8 Cored wire - polarity settings for the MIG / MAG torch 1. In most cases, it is recommended to set positive polarity on the MIG / MAG torh when welding with solid welding wire. The welder uses device standard setting.
  • Page 19 Figure 14: Connectors for changing the polarization of MIG/MAG torch Pos. Presentation Top connector (-) Middle connector Bridge Lower connector (+) Table 10: Polarization change components for the MIG/MAG method Operation Manual Original Manual -1 9 Version 1.1 of 25-02-2019EN...

  • Page 20: Tig Welding

    7. TIG welding Figure 15: Connection of ground cable and torch 1. Connect the TIG B12 torch to socket (-) B13, to gas socket B14 and control socket B10. 2. Connect the ground cable to the (+) B9 socket and the mass clamp B11 to the B7 welded workpiece or to the welding table.
  • Page 21 6. In submenus of auxiliary parameters, you can select the Hot Start or Arc Force functions (see table 6) 9. Spare parts and device construction Figure 16: Fanmig 201 LCD spare part list Operation Manual Original Manual Version 1.1 of 25-02-2019EN...
  • Page 22 Pos. Catalogue no. Name Power Modul 8.253.035 Handle P200 OVO 8.051RM.251 Lateral panel (right) MM200 8.050RM.251 Lateral panel (left) MM200 7.686.300 Lock P160MIG 8.068.983 Front plastic panel 7.232.738 Switch MM200 8.462.116 Air Connector P40 8.122RM.740 Fan assembly P201 MIG SYN PFC 8.304RM.001 Panel shield P162 E 7.720.053...
  • Page 23 7.227RM.001-A Switch MM200 8.122RM.106-B Screw for spool holder P201 MIG SYN PFC Table 12: Fanmig 201 LCD spare part list 10. Error messages and malfunctions during device operation Attention: The device may only be repaired by authorized personnel! Operation Manual Original manual Version 1.1 of 25-02-2019EN...
  • Page 24 The device may display the following error codes: Error code Description and cause Procedure Thermal switch 1 has tripped Do not turn the device off, wait for the fan to cool it down below the permissible temperature. Thermal switch 2 has tripped Device overheated, safety program was activated Table 13: Error codes...

  • Page 25: Electrical Scheme

    10.2 MMA and TIG Method Problem Potential cause 1. Arc too long Excessive splatter 2. Too high welding current 1. Too quick detachment of the electrode from workpiece Crater 2. No power down function (TIG) enabled 1. Low material purity or densely placed welds Intrusions - slagging 2.

  • Page 26: Eu Declaration Of Conformity

    3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4. Object of the declaration Fanmig 201 LCD Most Semi-Automatic Welding Machine 5. The subject matter of this declaration referred to above is in line with the relevant...
  • Page 27 13. Recycling In accordance with Directive 2012/19 / EU WEEE II (WEEE - Waste Electrical and Electronic Equipment), after decommissioning, the device must be recycled by a specialized company. Do not dispose of worn-out welding equipment with domestic waste! The devices are subject to constant changes and improvements. Subject to change. The End Operation Manual Original manual...
  • Page 28 Manufacturer: RYWAL-RHC Sp. z o.o. Warszawa Chełmżyńska 180 04-464 Warszawa Sales and Service network: w w w . r y w a l . e u RYWAL-RHC Sp. z o.o. RME MIDDLE EAST FZCO ИООО „РИВАЛ СВАРКА” 87-100 Toruń, ul. Polna 140 B Jebel Ali Free Zone г.