SICK LFV 330 Operating Instructions Manual

SICK LFV 330 Operating Instructions Manual

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OPERATING INSTRUCTIONS
LFV 330
NAMUR
GB

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Summary of Contents for SICK LFV 330

  • Page 1 OPERATING INSTRUCTIONS LFV 330 NAMUR...
  • Page 2: Table Of Contents

    Exchanging the electronics .................... 24 How to proceed if a repair is necessary ................25 Dismount..........................26 Dismounting steps......................26 Disposal ......................... 26 Supplement ..........................27 Technical data ........................ 27 Dimensions ........................33 Trademark ........................36 LFV 330 • NAMUR...
  • Page 3 Contents Safety instructions for Ex areas: Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2024-01-18 LFV 330 • NAMUR...
  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. • List The dot set in front indicates a list with no implied sequence. Sequence of actions Numbers set in front indicate successive steps in a procedure. Disposal This symbol indicates special instructions for disposal. LFV 330 • NAMUR...
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The LFV 330 is a sensor for point level detection. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
  • Page 6: Namur Recommendations

    Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code (CEC Part I) (Canada). Safety instructions for Ex areas For applications in hazardous areas (Ex), only devices with corre- sponding Ex approval may be used. Observe the Ex-specific safety instructions. These are an integral part of the device documentation and are enclosed with every device with Ex approval. LFV 330 • NAMUR...
  • Page 7: Product Description

    – If necessary, further certificates Information: Optional instrument features are also described in this operating instructions manual. The respective scope of delivery results from the order specification. Constituent parts The LFV 330 consists of the components: • Housing lid • Housing with electronics •...
  • Page 8: Principle Of Operation

    Principle of operation Application area LFV 330 is a point level sensor with tuning fork for point level detec- tion. It is designed for industrial use in all areas of process technology and can be used in liquids.
  • Page 9: Packaging, Transport And Storage

    Relative moisture 20 … 85 % Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and approved equipment must be used for lifting and carrying. Accessories Flanges Screwed flanges are available in different versions according to the following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80. LFV 330 • NAMUR...
  • Page 10 For connecting the sensors with a separator to voltage supply or sig- Plug connector nal processing, the sensors are also available with plug connectors. The following plug connectors are available: • M12 x 1 • ISO 4400 • Harting HAN 7D • Harting HAN 8D • Amphenol-Tuchel LFV 330 • NAMUR...
  • Page 11: Mounting

    Switching point In general, LFV 330 can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 12 Switching point approx. 27 mm (1.06 in) Fig. 3: Horizontal mounting Switching point Marking with screwed version, facing up Fig. 4: Horizontal installation (recommended mounting position, particularly for adhesive products) Switching point Marking with screwed version, facing up In the case of flange versions, the fork is aligned as follows. LFV 330 • NAMUR...
  • Page 13 Bending the vibrating element will destroy the instrument. Warning: The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. Use the hexagon above the thread for screwing in. LFV 330 • NAMUR...
  • Page 14: Mounting Instructions

    Welded socket LFV 330 has a defined thread starting point. This means that every LFV 330 is in the same fork position after being screwed in. Remove therefore the supplied seal from the thread of LFV 330. This seal is not required when using a welded socket with O-ring in front.
  • Page 15 For this reason, do not use an overly long extension tube for LFV 330, but check if you can mount a level switch on the side of the vessel in horizontal posi- tion.
  • Page 16 4 Mounting Fig. 8: Lateral suppot of LFV 330 LFV 330 • NAMUR...
  • Page 17: Connecting To Power Supply

    Cover all housing openings conforming to standard according to EN 60079-1. Connection procedure With Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present. Proceed as follows: 1. Unscrew the housing lid LFV 330 • NAMUR...
  • Page 18: Wiring Plan, Single Chamber Housing

    The following illustrations apply to the non-Ex as well as to the Ex d version. Housing overview Fig. 9: Material versions, single chamber housing Plastic (not with Ex d) Aluminium Stainless steel (electro-polished) Filter element for pressure compensation (not with Ex d) LFV 330 • NAMUR...
  • Page 19 Fig. 10: Electronics and connection compartment, single chamber housing Control lamp DIL switch for characteristics reversal DIL switch for sensitivity adjustment Ground terminal 5 EMC filter element Simulation key Connection terminals Wiring plan For connection of the amplifier according to NAMUR (IEC 60947-5-6, EN 50227). You can find further information in the "Technical data". Fig. 11: Wiring plan, single chamber housing LFV 330 • NAMUR...
  • Page 20: Setup

    DIL switch for adjustment of the density range (3) • Simulation key (4) Note: Always immerse the tuning fork of LFV 330 in a liquid to test its func- tion. Do not test the function of LFV 330 with your hand. This can damage the sensor. Adjustment elements Fig. 12: Oscillator SWE60N - NAMUR output...
  • Page 21: Function Table

    Function table The following table provides an overview of the switching conditions depending on the set mode and the level. Note: The mode setting on the NAMUR amplifier must be selected in such a way that the switching output takes on safe state in case of fault signal (I ≤ 0.6 mA). LFV 330 • NAMUR...
  • Page 22 6 Setup Level Switching status Control lamp Falling character- ≥ 2.2 mA istics max. Falling character- ≤ 1.0 mA istics max. Rising character- ≥ 2.2 mA istics min. Rising character- ≤ 1.0 mA istics min. Fault ≤ 1.0 mA flashes red LFV 330 • NAMUR...
  • Page 23: Maintenance And Fault Rectification

    The operator of the system is responsible for taking suitable meas- tion occurs ures to rectify faults. Causes of malfunction The device offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.: • Sensor • Process • Voltage supply • Signal processing Fault rectification The first measure to take is to check the output signal. In many cases, the causes can be determined this way and the faults quickly rectified. LFV 330 • NAMUR...
  • Page 24: Exchanging The Electronics

    7 Maintenance and fault rectification Checking the switching signal Error Cause Rectification LFV 330 signals "covered" without Operating voltage too low Check operating voltage being submerged (overfill protec- Electronics defective Press the characteristic reversal tion) switch. If the instrument then chang- LFV 330 signals "uncovered" when es the mode, the vibrating element...
  • Page 25: How To Proceed If A Repair Is Necessary

    7 Maintenance and fault rectification How to proceed if a repair is necessary If a repair should be necessary, please contact your contact person. LFV 330 • NAMUR...
  • Page 26: Dismount

    If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. LFV 330 • NAMUR...
  • Page 27: Supplement

    Ʋ Blind plug, cable gland Ʋ Temperature adapter (optional) 316L Sensor length (L) 80 … 6000 mm (3.15 … 236.22 in) Sensor lengths - accuracy ± 2 mm (± 0.079 in) Tube diameter ø 21.3 mm (0.839 in) Weight Ʋ Instrument weight (depending on approx. 0.8 … 4 kg (0.18 … 8.82 lbs) process fitting) Ʋ Tube extension approx. 920 g/m (9.9 oz/ft) Surface quality Ʋ Standard approx. 3 µm (1.18 in) Ʋ Hygienic version (3A) < 0.8 µm (3.15 in) LFV 330 • NAMUR...
  • Page 28 Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Ʋ Product temperature +18 … +30 °C (+64 … +86 °F) Ʋ Product density 1 g/cm³ (0.036 lbs/in³) (water) Ʋ Product viscosity 1 mPa s Ʋ Superimposed pressure 0 kPa Ʋ Sensor installation Vertically from top Ʋ Density selection switch ≥ 0.7 g/cm³ Measurement accuracy Deviation ± 1 mm (0.04 in) LFV 330 • NAMUR...
  • Page 29 ") ") (0,022) (0,029) (0,036) (0,043) (0,051) (0,058) (0,065) (0,072) (0,079) (0,087) Fig. 14: Influence of the product density on the switching point Shifting of the switching point in mm (in) Product density in g/cm³ (lb/in³) Switch position ≥ 0.5 g/cm³ (0.018 lb/in³) Switch position ≥ 0.7 g/cm³ (0.025 lb/in³) Switching point at reference conditions (notch) Tuning fork LFV 330 • NAMUR...
  • Page 30 Maximum allowable operating pressure 100 bar/10000 kPa (1450 psig) or 1.5 times process pressure The function of the instrument is ensured up to an operating pressure of 100 bar/10000 kPa (1450 psig) at a maximum process temperature of +50 °C (+122 °F) (only with threaded versions). Process temperature (thread or flange temperature) Ʋ LFV 330 of 316L -50 … +150 °C (-58 … +302 °F) Ʋ LFV 330 with temperature adapter -50 … +250 °C (-58 … +482 °F) (option) LFV 330 • NAMUR...
  • Page 31 (122 °F) (212 °F) (302 °F) (392 °F) (482 °F) Fig. 18: Process temperature - Process pressure with switch position ≥ 0.5 g/cm³ (sensitivity switch) Process pressure in bar (psig) Process temperature in °C (°F) SIP process temperature (SIP = Sterilization in place) PFA and ECTFE coatings are not suitable for SIP cleaning Vapour stratification up to 2 h +150 °C (+302 F) LFV 330 • NAMUR...
  • Page 32 Voltage supply Operating voltage (characteristics ac- for connection to an amplifier according to NAMUR cording to standard) IEC 60947-5-6, approx. 8.2 V Off-load voltage approx. 8.2 V Short-circuit current approx. 8.2 mA Electrical protective measures Protection rating Ʋ Plastic housing IP66/IP67 acc. to IEC 60529, Type 4X acc. to NEMA LFV 330 • NAMUR...
  • Page 33: Dimensions

    M20x1,5 ½ NPT ½ NPT ½ NPT M20x1,5/ ½ NPT Fig. 19: Housing versions Plastic single chamber Stainless steel single chamber (electropolished) Aluminium - single chamber A suitable cable is required for maintaining the protection rating. LFV 330 • NAMUR...
  • Page 34 "NPT) 41 (G1A, 1"NPT) "NPT G1A, 1"NPT ø 21,3 mm (0.84") ø 33,7 mm (1.33") Fig. 20: LFV 330 Thread Clamp Cone DN 25 Slotted nut DN 40 Flange Tuchenhagen Varivent Sensor length, see chapter "Technical data" 19 mm (0.75 in) Flansch aus Monel: 34,8 mm (13.7 in)
  • Page 35 9 Supplement LFV 330, options Fig. 21: Options Temperature adapter LFV 330 • NAMUR...
  • Page 36: Trademark

    9 Supplement Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. LFV 330 • NAMUR...
  • Page 37 Notes LFV 330 • NAMUR...
  • Page 38 Notes LFV 330 • NAMUR...
  • Page 39 Notes LFV 330 • NAMUR...
  • Page 40 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG | D-79183 Waldkirch | Germany | www.sick.com 35917-EN-240122...

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