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Croplands QUANTUM MIST QM-420 Operator's Manual

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OPERATORS MANUAL
QUANTUM MIST
QM-420 SPRAYER
WWW.CROPLANDS.COM.AU
HT-OMQM420-A
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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Summary of Contents for Croplands QUANTUM MIST QM-420

  • Page 1 OPERATORS MANUAL QUANTUM MIST QM-420 SPRAYER STOP BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. HT-OMQM420-A...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    Safety first Grease points SECTION 4 Filters Diaphragm pumps PRODUCT FEATURES /FAMILIARISATION 14 Filling the sprayer Filters Quantum Mist QM-420 Spray “fan”. Setting sprayer pressure Fan frames, boom arms & tie rods Agitation SECTION 9 Boom controls Mixing basket TROUBLESHOOTING...

  • Page 4: Important Information

    This manual provides assembly, setting up, operating and These terms/symbols used throughout Before attempting to use your sprayer, make sure you maintenance instructions for the Croplands (Quantum Mist) this manual: read all Operator Manuals for this sprayer including but QM-420 range of sprayers.

  • Page 5: Warranty Policy

    • the Sprayer’s unique serial number, WARRANTY & PRE-DELIVERY • the Sprayer’s specification sheet, HORTICULTURE • a pre-delivery checklist and • outlines the Croplands Warranty policy. STOP Always contact your Croplands Dealer first and foremost for warranty matters. BEFORE COMMENCING WWW.CROPLANDS.COM.AU...

  • Page 6: Safety

    This includes the Croplands Operators Safety Manual – as pictured here. MANUAL This manual is available on the Croplands Web site, or for printed versions contact Croplands customer support and ask for part number GP-SAFE-A (or later version if available). WWW.CROPLANDS.COM.AU...

  • Page 7: Safety Signs And Decals

    All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing. Most Croplands labels have a part number printed on the decal to aid identification and replacement. Some examples are shown below.

  • Page 8: Product Identification, Shipping & Specification

    For more detailed information consult the Croplands Customer Service team. Early or later models (identification made by serial number) Note serial number plate in the attached image.

  • Page 9: Product Identification

    THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS PTY. LTD. WEIGHT: SCALE: 1:25 SHEET 1 OF 1...

  • Page 10: Dimensions 3000/4000Lt 3-Row Terracing

    4790 3000LT 5255 4000LT FINISH: DEBUR AND UNLESS OTHERWISE SPECIFIED: DO NOT SCALE DRAWING ISSUE BREAK SHARP DIMENSIONS ARE IN MILLIMETERS EDGES SURFACE FINISH: CROPLANDS TOLERANCES: HT-OMQM420-A LINEAR: A NUFARM LIMITED COMPANY ANGULAR: NAME SIGNATURE DATE REVISION TITLE: QUANTUM MIST 420...

  • Page 11: General Specification

    All models with 6 or more fans are fitted with a hydraulic oil radiator with thermostat switching of an electric fan cooler. Lid-strainers & chemical mixing baskets are standard on The QM-420 Sprayer is Croplands latest vineyard sprayer Boom and tower control functions are separate hydraulic all models.
  • Page 12 SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION Nozzles 2-Row and 3-Row Wheels & Tyres Each QM-420 spray fan comes with 2 spray rings with 2-Row and 3-Row configurations use a common boom 1 1.5/80 x15.3 wheels with tubeless tyres are fitted as 5 nozzles per ring, for a total of 10 nozzles per fan.
  • Page 13 SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION Options (not applicable to all models) • HV4000 auto rate controller • Bravo 180 auto rate controller • WindComp (variable fan speed to left and right). This also includes the Opus A3 controller and dual fan speed sensors.

  • Page 14: Product Features /Familiarisation

    SECTION 4 PRODUCT FEATURES / FAMILIARISATION QUANTUM MIST QM-420 SPRAY FAN “FAN” FAN FRAMES, BOOM ARMS & TIE RODS BOOM CONTROLS FAN HYDRAULIC SYSTEM SPRAY PUMP & SELF-STEER LINKAGE SPRAY CONTROLLERS & CONNECTION LIQUID SYSTEM OVERVIEW TANKS & SUCTION PLUMBING PUMP &...
  • Page 15 SECTION 4 PRODUCT FEATURES / FAMILIARISATION QUANTUM MIST QM-420 SPRAY “FAN” Standard on all QM-420 models is the new extremely efficient 420 mm diameter “QM-420” fan and the “Fan Frame” mounting system. Drive Body Dual Spray Rings The drive body differs from the “original” and very reliable...
  • Page 16 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Hydraulic Drive Leaf Guard All QM-420 fans are driven by hydraulic motors built to a A moulded leaf guard is fitted as standard to all bottom fans. special heavy-duty specification and with case drain port. Most QM-420 models are fitted with 6.5 cc hydraulic motors.
  • Page 17 SECTION 4 PRODUCT FEATURES / FAMILIARISATION FAN FRAMES, BOOM ARMS & TIE RODS positioning of fan heights and angles. The fans remain well NOTE - If fitted with Optional Hydraulic outer row width protected and fixed until a change is required. adjustment the manual locking in is not used.
  • Page 18 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Spray fans in the boom open position are at right angles to the sprayer. For parking, the fans can be manually rotated via the connection swivel (D) to one of 3 positions (nominally 74, 90 or 104 degrees) so that the fans can park flat against the sprayer for transport.
  • Page 19 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Tower options All boom arms connect to a Tower, of which there are multiple variations. • Standard Tower (the standard tower is recommended for use in vineyards with row widths from 2.5 to 3.0 metres). •...
  • Page 20 SECTION 4 PRODUCT FEATURES / FAMILIARISATION BOOM CONTROLS/HYDRAULICS FAN HYDRAULIC SYSTEM If the diverter valve option is not sufficient, the only choice is to use the multi-function electric/hydraulic switch box to All boom fold functions are (standard) via tractor hydraulic control boom functions via multi-function Cetop valve block There are 2 different fan hydraulic systems available.
  • Page 21 Micro Power Pack single pump, Micro Power Pack (see separate The Croplands Micro Power Pack is a compact, PTO manual), with the AR product (spray) pump driven via a driven, oil supply system to drive a hydraulic circuit(s) of up separate tractor remote.
  • Page 22 SECTION 4 PRODUCT FEATURES / FAMILIARISATION SPRAY PUMP & SELF-STEER LINKAGE Linkage unit AR pumps are always driven by PTO shaft. SAFETY Alert; Always be aware of the PTO shaft. AR Pump QM-420 Sprayers are fitted with an Annovi Reverberi positive displacement diaphragm pumps with a capacity range of 80 to 250 L/min - depending on the sprayer model.
  • Page 23 SECTION 4 PRODUCT FEATURES / FAMILIARISATION SPRAY CONTROLLERS & CONNECTION HT-ARAG2 Basic electric left/right proportional shut-off with switch Quantum Mist 420 sprayers come equipped with a variety box and pressure adjustment (generally used on single row of spray controllers ranging from the most basic manual or Linkage units).
  • Page 24 SECTION 4 PRODUCT FEATURES / FAMILIARISATION HV4000 • Oil cooler (power) • WindComp controller (power). Our most popular auto spray rate controller with up to 4 section control for the professional operator, providing up • Micro Power Pack (oil level switch/dump) to four-section control of motor valves or solenoids.
  • Page 25 SECTION 4 PRODUCT FEATURES / FAMILIARISATION...
  • Page 26 SECTION 4 PRODUCT FEATURES / FAMILIARISATION LIQUID SYSTEM OVERVIEW F. A Dump valve (blue band) (7 seconds) proportional/ servo valve (grey band) (closest to camera) & then … “Front End” Spray Controls G. Pressure filter, onto the … The Liquid flow is ….. H.
  • Page 27 SECTION 4 PRODUCT FEATURES / FAMILIARISATION a fill tube accessed from inside the handwash tank at the The fresh water Flushing tank on the 4000 model is (see red arrow). rear of the sprayer incorporated into the main tank and has a separate lid (see green arrow).
  • Page 28 SECTION 4 PRODUCT FEATURES / FAMILIARISATION A. Main tank with level indicator scale, large lid, filter basket, and drain tap. o The Linkage tank “pull drain” is activated via a pull cord handle located on the top of the tank. B.
  • Page 29 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Photo 2 And then onto the flow meter and the spray sections valves (2 sections in the example of photo 1) The pressure gauge is mounted either at the front of the Photo 1 Micro Power Pack (see photo D), or on the RH side of the PUMP &...
  • Page 30 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Flow Meter All QM-420 Sprayers fitted with an optional auto rate controller are also are fitted with a flow meter. As a part of the initial factory testing/calibration, a value (pulses per litre) will have been recorded and written on the body of the meter (shown here in blue) or the back of the serial number tag.
  • Page 31 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Photo below shows a 4-section bank of taps. The top set of taps are ON, and the lower bank of taps are OFF. CHASSIS ETC Hot-dipped galvanised full-length heavy-duty chassis with optional axle types, a choice of fixed or self-steer draw bar (Standard on all QM-420 trailed models), slide-out step &...
  • Page 32 SECTION 4 PRODUCT FEATURES / FAMILIARISATION A GPS speed sensor (Atlas 100) can be fitted as an alternative option. Pump Speed sensor When required (hydraulically driven pump), the same sensor is used for the spray pump speed. The sensor is reading 1 pulse per revolution.
  • Page 33 SECTION 4 PRODUCT FEATURES / FAMILIARISATION LINKAGE 3-point Linkage C. Slide-out parking legs (adjustable). The 600 & 800 litre models have Cat II for the lower 800 Litre Linkage QM-420 sprayer shown. D. Frame “stand-off” brackets. Rotate for width adjustment. linkage arms, and Cat I for the top link with sleeve if your A.

  • Page 34: Pre-Operation

    SECTION 5 PRE-OPERATION SAFETY FIRST HOOK UP HOOK-UP HV4000 AUTO RATE CONTROLLER HOOK-UP WINDCOMP HOOK-UP BRAVO 180 HOOK-UP BOOM SWITCH BOX HOOK-UP MICRO POWER PACK LIGHT KIT CONFIRMING BOOM FUNCTIONALITY CONFIRMING FAN FUNCTIONALITY SET-UP SPRAY PRESSURE SET-UP THE BOOM/FAN POSITIONS SET-UP THE SPRAY FANS PRE-OPERATION CHECKLIST HT-OMQM420-A...
  • Page 35 From arrival on farm, hook up and prepare the sprayer The QM-420 Sprayer has been fully tested before leaving for operation. the Croplands factory. Some components will require All trailed QM-420 Sprayers are fitted standard with further assembly after shipping from the factory/dealer;...
  • Page 36 SECTION 5 PRE-OPERATION • 2 point linkage with the product pump (see photo Follow the instructions below to fit the PTO shaft onto the next column) as a part of the drawbar. Quantum Mist™ after transit. Note for new installations, the dealer will oversee the fitting of the new shaft.
  • Page 37 The number of connections to tractor remotes will vary with tank). As with the pressure line, ensure there is sufficient Note all Croplands sprayers use banded, colour coded the model and options chosen. slack & no interference with tractor working parts.
  • Page 38 SECTION 5 PRE-OPERATION NEVER connect the (fan) return line to the conventional return port, MUST always be connected to the “direct ALWAYS double check that the return back to tank” port. line is properly connected before engaging hydraulics. Failure to comply with this instruction can lead to catastrophic hydraulic failure.
  • Page 39 SECTION 5 PRE-OPERATION HOOK-UP HV4000 AUTO RATE Fit the controller/console into the tractor cab in a C. Micro Power pack or spray pump speed – using in convenient & safe location for the operator. conjunction with another connection loom CONTROLLER D.
  • Page 40 SECTION 5 PRE-OPERATION B. Power connection requires a connection to the power loom (supplied). Refer to photo 2. It’s highly recommended the power loom(s) are hard- wired at the battery rather than hooking up to cab connections. Only qualified persons should assemble/ disassemble or service electrical components.
  • Page 41 SECTION 5 PRE-OPERATION HOOK-UP WINDCOMP a) Power connecting. When using the HV4000 controller this section plugs (T’s) into the HV4000/Power loom. If ordered. b) Main connector to the A3 controller. c) Switch on/off. Most QM-420 sprayers equipped with the WindComp feature will also use the above HV4000 auto rate d) Connection to sprayer side loom.
  • Page 42 SECTION 5 PRE-OPERATION HOOK-UP BRAVO 180 HOOK-UP BOOM SWITCH BOX LH/RH diverter box Connect the loom from the diverter box to the appropriate Connecting the Bravo 180 is similar to the HV4000 at the There are 2 options for booms switch boxes – diverter box loom from the sprayer.
  • Page 43 This option comes fitted with a “standard” 7 pin round When operating a HV4000 system - a low oil level in the plug. If an alternative plug is required, Croplands Technical pot will trigger the fans to stop and an oil level alert will Support can supply a wiring diagram.
  • Page 44 SECTION 5 PRE-OPERATION Left and Right Boom Arm Left and Right Terracing CONTROLLER; Use the switch box to toggle the boom position from fully open and return to parked position. The terracing slides have a visual height indicator to aid operation.
  • Page 45 SECTION 5 PRE-OPERATION Note or tag the tractor remote connections (which remote is for left or right, in or out) for future hook-ups and consistency of use. CONTROLLER; Use the switch box toggle the left or right- hand boom slides as required. Left and Right Row Width Adjustment Note the 2nd and 3rd-row fan frames are set at a fixed distance apart.
  • Page 46 SECTION 5 PRE-OPERATION CONFIRMING FAN FUNCTIONALITY CONTROLLER – HV4000; The fans will not operate until See supplied (with the controller) information sheet. the HV4000 controller is turned on and the fan speed The fan system features a built-in 5 ~ 7 second “soft start/ function is activated.
  • Page 47 SECTION 5 PRE-OPERATION CONTROLLER – WINDCOMP; The WindComp fan The wind comp direction can be changed by pressing the as you will see the fan speeds change while turning speed system operates independently of all other (rate) button next to the direction without the arrow. The direction the dial.
  • Page 48 • Activate spraying via the fitted (be it manual or auto rate) controller, with the required spray rates and with all Croplands recommends to set the maximum system relevant sections/fan Tier taps open. Wait 10 seconds for the system to settle, then ….
  • Page 49 SET-UP THE BOOM/FAN POSITIONS It is recommended that the setting up of the Quantum Mist QM-420 Sprayer boom and fan positions should be done in conjunction with a qualified specialist. (Croplands dealer, Croplands Representative, Agronomist or Spray manager). The optimum set-up will vary significantly from vineyard to vineyard &...
  • Page 50 SECTION 5 PRE-OPERATION Positioning the Fans The “normal” fan position is with a minor portion of the fan sitting forward of the frame (hence better protected), as For those setting up 3 fans per frame sprayer – shown in the middle fan. congratulations, it’s hard to miss the target, and far less However,, the fan frame clamps can be installed “backwards”...
  • Page 51 Back to back testing against QM-500 sprayers has been Water sensitive papers are a great way to check and are more than favourable. available from Croplands. The 3-fan frames x QM-420 being the most outstanding performer in all conditions tested.
  • Page 52 SECTION 5 PRE-OPERATION PRE-OPERATION CHECKLIST Before operating the sprayer, please check the following items. All chemical & safety guides have been read, PTO connected, and safety guards correctly Ensure fill, suction & pressure filters are clean. understood and acted upon. Be safety aware installed.

  • Page 54: Spray Operations

    SECTION 6 SPRAY OPERATIONS SAFETY FIRST FILTERS FILLING THE SPRAYER SETTING SPRAYER PRESSURE AGITATION MIXING BASKET CHEMICAL PROBE CALCULATE WATER & CHEMICAL QUANTITIES PROCEED TO SPRAY FLUSHING TANK AND EQUIPMENT CLEANING HT-OMQM420-A...
  • Page 55 SECTION 6 SPRAY OPERATIONS The pre-operation and familiarisation tasks must be • Remove the outer filter screw and bowl, and then completed before commencing spray-operations. remove the filter and thoroughly clean it. • Check the condition of O-Ring before reassembling Also, refer to the familiarisation section, pages 14 ~ 33 the filter.
  • Page 56 SECTION 6 SPRAY OPERATIONS Main Tank • Remove the outer filter bowl, and then remove the filter and thoroughly clean it before re-assembly. When filling the main tank (freshwater only), open the spray tank lid and fill the tank with the basket filter in place. Clean the basket and replace the lid after filling.
  • Page 57 SECTION 6 SPRAY OPERATIONS • Check to see that tank agitators are working via the tank lid …. To do this use the step provided (2000L model) or use a suitable platform to access the lid. Refer to page 32. •...
  • Page 58 SECTION 6 SPRAY OPERATIONS To operate the mixing basket: CHEMICAL PROBE • Allow sufficient time for the chemical to mix into the tank. The actual time will vary depending upon the • Fill the main tank with the appropriate amount of water product used Alternative to the mixing basket (which is best used for •...
  • Page 59 SECTION 6 SPRAY OPERATIONS Be especially • Prepare the chemical source. vigilant of chemical safety. Chemicals required (Litres) = • Start the Tractor Tank Volume (L) x • Make sure the controller is NOT in Spray mode. Recommended Chemical Rate (L/ha) Spray Application Rate (L/ha) •...
  • Page 60 • Anyone operating this sprayer must be conversant Avoid wastage and problems of needless with the Croplands Safety manual. chemical disposal. • Spray operations should be done in conjunction with an agronomist / spray manager / someone skilled in the art of spraying and operating machinery.
  • Page 61 SECTION 6 SPRAY OPERATIONS • When preparing to spray in row for the first time, stop 4. Open the mixing basket valve – open the boom and check that all row widths and 5. Open the agitator valves alignments are correct. Check that all tank lids are closed and the Tank Selection Valve is in the SPRAY 6.
  • Page 62 20. Adjust all valves back to operating (non-flushing) mode, cleaning agent. Note this product is available from ratified Croplands Dealers under part code L-H9704. a. Close mixing basket valve Below is a guide procedure, but if in doubt, follow the b.
  • Page 63 SECTION 6 SPRAY OPERATIONS Unhitching the Sprayer from the Tractor 12. Turn ON all spray sections. a. Make sure the area around the fans is clear of Position the sprayer on level ground and chock the wheels bystanders. so that sprayer does not roll when the sprayer (linkage b.

  • Page 64: Spraywise

    SECTION 7 SPRAYING INFORMATION SPRAYWISE CALIBRATION FLOWMETER CALIBRATION STEP 1 - ENSURE EQUIPMENT IS IN GOOD WORKING ORDER STEP 2 - DETERMINING THE ACTUAL SPEED OF TRAVEL STEP 3 - DETERMINE SPRAYING VOLUME REQUIRED STEP 4 - DETERMINE SPRAYER CONFIGURATION STEP 5 - DETERMINE THE IDEAL SPRAY PRESSURE STEP 6 - DETERMINE &...
  • Page 65 This book is supplied with every QM-420 Sprayer, and is / spray manager / someone skilled in the art of spraying. available from Croplands dealers, under the part number: The best setup might vary significantly from crop to crop, SPRAYWISEHK.

  • Page 66: Step 1 - Ensure Equipment Is In Good Working Order

    SECTION 7 SPRAYING INFORMATION • Flow meters used by the Quantum Mist QM-420 • Then manually enter this number into the controller Sprayer need to be checked and calibrated on a settings. regular basis. For example; The following page demonstrates how to maintain and check your Rapid-check flowmeter.
  • Page 67 SECTION 7 SPRAYING INFORMATION Use compressed air to check that the turbine unit rotates freely Separate the sensor from the Rapid Check unit Use compressed air to check that the turbine unit rotates freely 4. Use compressed air to verify that the turbine unit rotates 3.

  • Page 68: Step 2 - Determining The Actual Speed Of Travel

    SECTION 7 SPRAYING INFORMATION STEP 2 - DETERMINING THE ACTUAL c) Calculate the actual speed of travel using the formula: • Type of leaf surface SPEED OF TRAVEL • Type of fruit (single or bunched) • Type of sprayer used For SPEED, km/hr = using the following formula: If optioned with auto rate controller, your sprayer has Distance (m) x 3.6...

  • Page 69: Step 5 - Determine The Ideal Spray Pressure

    GREEN AZ-ATR-GN-80C 1.78 1.94 2.09 2.22 2.35 2.47 2.58 2.69 2.79 2.89 2.99 Croplands Web Site or Croplands Customer Service titled BLACK AZ-ATR-BK-80C 2.18 2.35 2.50 2.64 2.78 3.03 3.14 3.26 3.36 “ALBUZ QM Nozzle Selection Worksheet” which makes BLUE AZ-ATR-BE-80C 2.45...

  • Page 70: Step 7 - Fit & Test Selected Nozzles

    SECTION 7 SPRAYING INFORMATION In the example on previous page the correct nozzle for STEP 7 - FIT & TEST SELECTED NOZZLES Example 1, testing Tier 1 of our examples above. Tier 1 is the ALBUZ Brown operating at 7 Bar. The most important calibration is to test for the actual 28.5 litres In the sample below, the correct nozzle for Tier 2 is...

  • Page 71: Step 9 - If The Tested Rate Is Unsatisfactory

    SECTION 7 SPRAYING INFORMATION To calculate actual application rate (litres per hectare), use Likewise, if your pressure filter is blocked (even • Changing to a different nozzle capacity. the following formula: partially), you may experience excessive pressure Repeat necessary testing procedures and calculation at the pump.

  • Page 72: Step 10 - Coverage Assessment

    SPRAYING INFORMATION Flowrate conversion charts are available in the Nufarm • Clay Markers as available through Croplands SprayWise Horticultural application handbook and the dealers – see Croplands Optima Buyers guide for For example; Croplands Optima spray range buyers guide. further details.

  • Page 73: Step 12 - Record All Data For Future Reference

    SECTION 7 SPRAYING INFORMATION ALBUZ-ATR HOLLOW CANE NOZZLES For example; Features: 20 (hectares) x 50 (application rate, L/ha) • Angle of 80° at 5 bar = 1000 litres of spray tank capacity required • Easy dismantling for cleaning • Hollow cone nozzle producing fin droplets •...
  • Page 74 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 75 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 76 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 77 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...

  • Page 78: Lubrication & Maintenance

    SECTION 8 LUBRICATION & MAINTENANCE GREASING & SERVICE PROCEDURES EVERY 200 HOURS GREASE POINTS DIAPHRAGM PUMPS FILTERS HT-OMQM420-A...

  • Page 79: Greasing & Service Procedures

    SECTION 8 LUBRICATION & MAINTENANCE EVERY 200 HOURS 1. Lubricate quick release lock pins on PTO shaft. 2. Re-pack wheel bearings with grease. 3. Grease and check & adjust castellated nut both LH & RH of walking beam axle. 4. Grease all tank lid seals with vaseline. 5.
  • Page 80 SECTION 8 LUBRICATION & MAINTENANCE CAUTION Running a diaphragm pump faster than specified will not improve performance, but will damage and wear out moving parts. Warranty will be made void by speeds in excess of those indicated on the pump name plate. Daily after Use 1.
  • Page 81 SECTION 8 LUBRICATION & MAINTENANCE Every 250 hours or Every Season 2. Cold Climates 5. Restriction through suction filter. - Whichever Comes Sooner 6. Not cleaning suction filter regularly. For prolonged storage, an anti-freeze mixture can be flushed through the pump. Ensure this is thoroughly flushed 1.
  • Page 82 SECTION 8 LUBRICATION & MAINTENANCE To clean the filter: 5. Carefully reassemble the filter, ensuring the screen O-Rings are in place, and then, tighten the outer filter NOTE 1. Completely stop all sprayer functions. screw so that the outer O-ring is properly sealed. 2.

  • Page 83: Troubleshooting

    SECTION 9 TROUBLESHOOTING GENERAL SPRAYER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Filter on the inlet side of the pump blocked. 1. Dismantle, clean & re-assemble. 1 . No spray when turned on 2. Faulty pump. 2. Change pump. 3. Control valves not working 3.
  • Page 84 SECTION 9 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY SUCTION SIDE OF PUMP F . Suction hose vibration... / 1. Air getting into suction. 1. Check suction lines for leaks. hunting 1. Suction tap partly turned off. 1. Seal all joints securely with tape or stag. Firm up clamps. G.
  • Page 85 SECTION 9 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. The pump is sucking in air through suction line. 1. Examine the suction hose and ensure it is firmly secured. A . Pump does not draw or 2. Air has not been entirely evacuated from the pump. 2.
  • Page 86 SECTION 9 TROUBLESHOOTING RATE CONTROLLER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Hydraulic return line (with a one way check valve) is connected Boom hydraulic functions not Swap the supply and return hoses at the remotes. Clearly mark the hoses or to the wrong side of the tractor remotes.
  • Page 87 SECTION 9 TROUBLESHOOTING HYDRAULIC SYSTEM PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Tractor oil supply (drop off due to wear and tear) 1. Check tractor oil performance (requires specialist equipment) Fan performance drop off 2. Worn hydraulic motor(s) 2. Replace hydraulic motor(s) 3.
  • Page 88 Croplands use an Arag dump valve on the majority of their trailed/linkage sprayers. These come in two different styles and can be operated by 2 wire or 3 wire switching.
  • Page 89 Please note that Croplands MT90 series looms only power the flow meter when spraying with an MT90LOOM/6 relay box on Broadacre sprayers and a diode pack or relay box on the section valve loom on Horticultural sprayers. If the controller is not outputting 12 volts you can send it to Croplands to be repaired.
  • Page 90 Continue on until you find a bad cable or until you reach the back of the controller. If the distance does still not increase you can send the controller to Croplands to be repaired. Croplands have loan controllers so you can continue spraying while your controller is being repaired.
  • Page 91 Croplands use an Arag servo valve on the majority of their trailed/linkage sprayers. These come in two different series called an 863 or 873 and can be plumbed in either an Bypass or In-line set up.

  • Page 92: Assembly Drawings, Parts & Schematics

    SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS ALL PARTS INFORMATION is now listed QUANTUM MIST 3 ROW WIDE TERRACE on the Croplands website: QUANTUM MIST 2 ROW WIDE TOWER • Go to croplands.com.au 800LT QUANTUM MIST LINKAGE 420FANS • Search in the Parts Information section linked to the home page.
  • Page 93 SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS PLUMBING SCHEMATICS - 3 ROW 12 FANS HYDRAULIC SCHEMATICS – 2 ROW STANDARD QM-420 STD MPP HYDRAULIC SUPPLY, 3 ROW, 18 FAN, REVO QM-420 STD HYDRAULIC FAN CIRCUIT, 3- ROW, 18 FAN, REV0, NO WINDCOMP QM-420 BOOM &...
  • Page 94 DO NOT SCALE DRAWING ISSUE BREAK SHARP M10FWASHER M10 FLAT WASHER ZP Please contact Technical support for further details DIMENSIONS ARE IN MILLIMETERS EDGES SURFACE FINISH: CROPLANDS M10NNUT M10 NYLOC NUT HT ZP TOLERANCES: LINEAR: HT-OMQM420-A A NUFARM LIMITED COMPANY ANGULAR: M8X30...
  • Page 95 HP-274A-4B2 FRONT BRACE QM 3000/4000 0.75X3.5UNCBOLT 3/4" X 3.5" UNC BOLT HT ZP HP-274A-5 PARKING ARM 0.75FWASHER 3/4" FLAT WASHER ZP HP-274A-5-1 PARKING BRACKET QM 0.75UNCNNUT 3/4" UNC NYLOC NUT HT ZP HP-274A-6G TOP BRACE QM 3000LT 50SQWASHER 50MM SQUARE WASHER SECTION 10 HP-274A-9B TUBE STANDOFF FAN FRAME QM420...
  • Page 96 UNLESS OTHERWISE SPECIFIED: FINISH: DO NOT SCALE DRAWING ISSUE BREAK SHARP M6NNUT M6 NYLOC NUT HT ZP DIMENSIONS ARE IN MILLIMETERS EDGES SURFACE FINISH: CROPLANDS TOLERANCES: LINEAR: A NUFARM LIMITED COMPANY ANGULAR: 3000LT QUANTUM MIST 420 NAME SIGNATURE DATE REVISION...
  • Page 97 KH-5104L FAN FRAME 3X420 LH 1/2" HOSE 6.5CC HP-200 TYRE & WHEEL AWT 11.5/80-15.3 HP-274A-1 SUB FRAME QM 2000LT KH-5104R FAN FRAME 3X420 RH 1/2" HOSE 6.5CC HP-274A-2G-1 ADAPTOR HINGE BOOM CYLINDER KH-6000-48A FUSION MICRO POWERPACK ASSY 48CC HP-274A-2J BOOM ARM QM420 LH * 2.4 TO 3.2 ROW WIDTH P2000AAB-RAW TANK 2000LT POLY RAW AIRBLAST...
  • Page 98 AG10041 O RING 1" AG10061 O RING 1 1/2" AG40006 FLAT SEAL 1 1/2" EPDM ARUCM-5 UCM 5WAY LESS FILTE SECTION 10 AR80LFP-C PUMP AR80 POLY BP C A116425 ELBOW 0.25 FOR FLY A116640 ELBOW 1 1/2" ASSEMBLY DRAWINGS, PARTS & SCHEMATICS A452107 VALVE 2"...
  • Page 99 KH-510***R FAN FRAME 2X420 RH 1/2" HOSE 6.5CC APPV'D Please contact Technical support for further details LP060 FRAME 600LT AGRIPAK FARMATE MATERIAL: DWG NO. LP060-1 FLUSH TANK BRACKET HL800QM-Q4 COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS PTY. LTD.
  • Page 100 For further parts information refer to: www.croplands.com.au Q Q M M - - 4 4 2 2 0 0 S S P P R R A A Y Y E E R R T T E E R R R R A A C C E E T T O O W...
  • Page 101 For further parts information refer to: www.croplands.com.au Q Q M M - - 4 4 2 2 0 0 S S P P R R A A Y Y E E R R T T O O W...
  • Page 102 For further parts information refer to: www.croplands.com.au Q Q M M - - 4 4 2 2 0 0 B B O O O O M M A A R R M M O O P P T T I I O O N N S S Used with Standard and Wide Tower / Standard and Wide Terracing Tower options.
  • Page 103 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au HP-274A-12B Standard Boom Slide HP-274A-10B...
  • Page 104 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au HP-322-05 HP-322-05A Standard Length...
  • Page 105 See HP-322-05 & 05A for Fan Frames used with sprayer boom arms Items in italics or without a part number are non stocked items and may need to be specially ordered. Use HP-274A-13G half saddle clamps for attachment to Stand-Off For further parts information refer to: www.croplands.com.au HP-322-04A HP-322-03 300mm Extension...
  • Page 106 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au FINISH: UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS...
  • Page 107 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked M12X90BO items and may need to be specially ordered. M12X20 For further parts information refer to: www.croplands.com.au M12FWAS M12NNUT M12SWAS ITEM NO. PART NUMBER DESCRIPTION QTY.
  • Page 108 Mounting options include Fan Items in italics or without a part number are non stocked Frame clamps or U-Bracket. items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMQM420-A...
  • Page 109 SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Page 1 of 1 Please contact Technical support for further details bject to change without notice...
  • Page 110 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Page 1 of 1 Please contact Technical support for further details...
  • Page 111 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Please contact Technical support for further details Page 1 of 1...
  • Page 112 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au 40MM SUCTION HOSE PUMP AR185LFP-CF25...
  • Page 113 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. FLUSH SPRAY For further parts information refer to: www.croplands.com.au 40MM SUCTION HOSE PUMP 40MM SUCTION FILTER AR185LFP-CF25...
  • Page 114 HYDRAULIC DIAGRAM NOTE - MOUNTING ORIENTATION OF HYDRAULIC MANIFOLD For further parts information refer to: www.croplands.com.au MAY CHANGE WITH MACHINE TYPE BUT PORTS REMAIN QM-420 STD MPP HYDRAULIC SUPPLY, 3 ROW, 18 FAN, REVO QM-420 STD MPP HYDRAULIC SUPPLY, 3 ROW, 18 FAN, REV0 THE SAME.
  • Page 115 Items in italics or without a part number are non stocked items and may need to be specially ordered. QM-420 STD HYDRAULIC FAN CIRCUIT, 3 ROW, 18 FAN, REV0, For further parts information refer to: www.croplands.com.au NO WINDCOMP HYDRAULIC DIAGRAM NOTE - MOUNTING ORIENTATION OF HYDRAULIC MANIFOLD...
  • Page 116 Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au NOTE - 1. MOUNTING ORIENTATION OF MP-632 BLOCK MAY CHANGE WITH MACHINE TYPE BUT PORTS REMAIN THE SAME.
  • Page 117 Items in italics or without a part number are non stocked items and may need to be specially ordered. NOTE - HOSE SIZES CHANGE FOR 3 -ROW SPRAYER For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 17...
  • Page 118 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. DR1 R1 For further parts information refer to: www.croplands.com.au 3/8" HOSE 3/8" HOSE 1/4" HOSE 1/4" HOSE 3/8"...
  • Page 119 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 19...
  • Page 120 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au RPM Control via .. MANUAL, HP070-004-1A or ELECTRIC, HP-070-004-2B...
  • Page 121 Items in italics or without a part number are non stocked TO TRACTOR items and may need to be specially ordered. (AR185) OMP50-BMPV For further parts information refer to: www.croplands.com.au RETURN HOSE PRESSURE HOSE (AR250) OMP80-BMPV Please contact Technical support for further details...
  • Page 122 SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS NOTE - MOUNTING ORIENTATION OF HYDRAULIC MANIFOLD HYDRAULIC DIAGRAM MAY CHANGE WITH MACHINE TYPE BUT QM-420 WINDCOMP HYDRAULIC FAN CIRCUIT, 3 ROW, 18 FAN, REV0 PORTS REMAIN THE SAME. QM-420 SPRAYER HYDRAULIC FAN CIRCUIT 3 ROW 18 FAN REV0 HYDRAULIC MANIFOLD WINDCOMP HP-104...
  • Page 123 SECTION 10 Section 74 Electrical Diagram Section 4 - HV4000 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS HV4000 SCHEMATICS...
  • Page 124 Items in italics or without a part number are non stocked 2,000LT MAIN, FLUSHING AND HAND-WASH TANKS (SEE BOM) items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMQM420-A...
  • Page 125 SECTION 10 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS LIQUID SYSTEM COMPONENTS PART NO DESCRIPTION PART NO DESCRIPTION AR PUMP AR PUMP (VARIOUS) A8630024S PROPORTIONAL SERVO VALVE 7 SEC ARECM-4 ECM 4 WAY LESS FILTER #30027 A863001 1 DUMP/BOOM SHUT OFF VALVE 3 WIRE A3161635 FILTER 1 1/2”...
  • Page 126 KH-5120 QM-420 MANUAL TAP MANIFOLD, 8 SECTION items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au As used on QM-420 Orchard Sprayers for Spray ring control. K K H H - - 5 5 1 1 2 2 0 0 4-section version used on QM-420 Trailed and Linkage Sprayers.
  • Page 127 Items in italics or without a part number are non stocked items and may need to be specially ordered. Standard on 2000 / 3000 Lt For further parts information refer to: www.croplands.com.au HP-200 (11.5/80 - 15.3”) - Standard Rolling dia = 840mm, Tread width = 290mm...
  • Page 128 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

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