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Croplands Quantum Mist Smart Spray QM-420 Operator's Manual

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OPERATORS MANUAL
QUANTUM MIST
SMART SPRAYER
INCORPORATING QM-420 SPRAY FANS AND RECAPTURE SYSTEM
WWW.CROPLANDS.COM.AU
HT-OMSMART-A
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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Summary of Contents for Croplands Quantum Mist Smart Spray QM-420

  • Page 1 OPERATORS MANUAL QUANTUM MIST SMART SPRAYER STOP INCORPORATING QM-420 SPRAY FANS AND RECAPTURE SYSTEM BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. HT-OMSMART-A...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.
  • Page 3 CONTENTS SECTION 1 SECTION 5 Step 1 - ensure equipment is in good working order IMPORTANT INFORMATION PRE-OPERATION Step 2 - determining the actual speed of travel Step 3 - determine spraying volume required About this manual Safety first Step 4 - determine sprayer configuration Terminology Hook up Step 5 - determine the ideal spray pressure...
  • Page 4 This manual provides assembly, setting up, operating and These terms/symbols used throughout Before attempting to use your sprayer, make sure you maintenance instructions for the Croplands (Quantum Mist) this manual: read all Operator Manuals for this sprayer including but SMART SPRAYER.
  • Page 5 • the Sprayer’s unique serial number, • the Sprayer’s specification sheet, • a pre-delivery checklist and • outlines the Croplands Warranty policy. Always contact your Croplands Dealer first and foremost for warranty matters. NOTE For full conditions of warranty and warranty policy, please see the Warranty &...
  • Page 6 This includes the Croplands Operators Safety Manual – as pictured here. This manual is available on the Croplands Web site, or for printed versions contact Croplands customer support and ask for part number GP-SAFE-A (or later version if available).
  • Page 7 All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing. Most Croplands labels have a part number printed on the decal to aid identification and replacement. Some examples are shown below.
  • Page 8 (top of inner arm). Terracing versions are Weight of Boom Recapture = 124 kg (pair) 3.80m high. The Croplands Smart Sprayer is available in 2000, 3000 Screens including Awning + external hardware & hoses and 4000 litre versions, all feature the QM-420 Spray HT-OMSMART-A...
  • Page 9 PTO shaft, the Micro Power Pack is available in single or filter fitted. dual pump configuration depending on Sprayer model The SMART Sprayer is Croplands premium vineyard sprayer specifications. Recapture system (when fitted) also incorporates inline filters. that comes in double row and triple row configurations with See separate manual for this option.
  • Page 10 SECTION 3 PRODUCT IDENTIFICATION, SHIPPING & SPECIFICATION Chassis Standard nozzles are ALBUZ 80 degree ceramic hollow be dependent on sprayer model & configuration, ranging cone nozzles (brown and yellow). from 36 to 108 litres per minute at pressures up to a Hot-dipped galvanised full-length heavy-duty chassis with maximum of 2,750 psi.
  • Page 11 SECTION 4 PRODUCT FEATURES / FAMILIARISATION QUANTUM MIST QM-420 SPRAY FAN “FAN” FAN FRAMES, BOOM ARMS & TIE RODS HYDRAULIC SYSTEM SPRAY PUMP FUSION CONTROLLER SYSTEM & CONNECTION WINDCOMP HYDRAULICS LIQUID SYSTEM OVERVIEW TANKS & SUCTION PLUMBING PUMP & PRESSURE PLUMBING TIERED SPRAYING...
  • Page 12 SECTION 4 PRODUCT FEATURES / FAMILIARISATION QUANTUM MIST QM-420 SPRAY “FAN” Standard on all QM Smart Spray models is the new extremely efficient 420 mm diameter “QM-420” fan. Drive Body Dual Spray Rings The drive body differs from the “original” and very reliable The fan also features dual spray rings, with 5 nozzles QM-380 drive body in that it has a further 4 tapped holes per ring.
  • Page 13 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Fan Guards FAN FRAMES, BOOM ARMS & TIE RODS The normal Spray fan mounting method is via special stainless-steel clamps into the “Fan Frame”. The QM-420 must never be used without the front and rear Fan Frames The bracket is reversible and can be used to adjust head guards installed.
  • Page 14 SECTION 4 PRODUCT FEATURES / FAMILIARISATION inwards, the other set pointing outwards). A different The main boom arm is also adjustable for length (Photo 4), “Hanger” is used for 2-Row + Recapture. nominally suiting row widths from 2.5 to 3.4 metres via is a series of adjustment holes in both the inner slide of the main boom and also the pull rod.
  • Page 15 Photo 6 control employs quite different • Dual pump. Boom Position Sensor hydraulics from the Croplands There is a separate manual for the Micro Power Pack, “Classic” Quantum Mist Sprayer. Each of the 2 main booms uses a boom position sensor, HT-OMMICRO-A, first published in August 2020.
  • Page 16 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Oil Supply SPRAY PUMP AR Pump Smart Sprayers are fitted with an Annovi Reverberi positive displacement diaphragm pumps with a capacity of 165 or 250 L/min - depending on the sprayer model. When a Micro Power Pack is fitted to the sprayer, the AR pump is driven by a hydraulic motor which is (preferably) connected to the tractor remotes (yellow arrow below) or via a secondary (dual) pump as a part of the Micro...
  • Page 17 SECTION 4 PRODUCT FEATURES / FAMILIARISATION FUSION CONTROLLER & CONNECTION For 18 x fan sprayer models the AR pump must to be MT90LOOM/PWR. connected to tractor hydraulics. Behind the cab is a connection to break tractor from Quantum Mist Smart Sprayers come equipped with the sprayer –...
  • Page 18 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Photo below is 4 section valves / 2 row sprayer. At the rear of the sprayers there are connections for … Note, in the photo’s above and left, the labels (as shown below) have not yet been applied. •...
  • Page 19 SECTION 4 PRODUCT FEATURES / FAMILIARISATION WINDCOMP HYDRAULICS drop away and run slower. This feature can be used to determine best PTO speed to economically run the sprayer. Wind Comp (wind compensation via independent Left/ Recommended minimum PTO speed = 420 rpm Right fan speed control) is a new feature made possible Note the actual minimum (at which point the LH and RH by the new Fusion hydraulic system.
  • Page 20 SECTION 4 PRODUCT FEATURES / FAMILIARISATION LIQUID SYSTEM OVERVIEW D. Pressure filter, includes pressure sensor E. Pressure Regulator (Servo) & Dump valves. “Front End” Spray Controls F. Flow meter G. Suction filter (from tank and into suction manifold A. Pump (AR185 shown) of the pump).
  • Page 21 SECTION 4 PRODUCT FEATURES / FAMILIARISATION incorporated into the main tank and has a separate lid (see green arrow). The handwash tank is at the rear of (green circle). the tank The 4000 Flushing tank can also be remote filled via camlock coupling mounted near the main filter.
  • Page 22 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Main Tank Drain Sight Gauges If changing from SPRAY to FLUSH always turn off the pump before making the change. All models have a main tank drain positioned near the step All main tanks are fitted with both a front (RH side) and on the left hand side (blue circle).
  • Page 23 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Photo 2 Photo 3 Photo 1 4. Mounted at the rear of the sprayer is a bank of 4 x red 6. Not fully shown in this photo are the motorised tap valves. These activate the venturi suction circuit for section valves.
  • Page 24 SECTION 4 PRODUCT FEATURES / FAMILIARISATION TIERED SPRAYING 4 Section control (Photo 2) Note; Smart Sprayers are using the convention of: • The smaller / inside spray ring uses the smaller nozzles. For a 2 row sprayer: Dual spray rings make it possible to achieve a greater •...
  • Page 25 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Step Once the sprayer is connected to the tractor always ensure the stands are removed or folded to the horizontal The step, as pictured is in the stored position. For access to before moving. the tank lids / quick fill camlock (2000 model) etc, the step 3 ROW 2 ROW...
  • Page 26 SECTION 4 PRODUCT FEATURES / FAMILIARISATION Pump Speed sensor (photo 2) Attach and adjust all Jockey stands before detaching linkage arms. The same sensor is used for the spray pump speed. Ensure all caps for the electrical (looms) and hydraulic The reading is 1 pulse per revolution.
  • Page 27 SECTION 5 PRE-OPERATION SAFETY FIRST HOOK UP FIT & SETUP FUSION CONTROLLER TO THE TRACTOR SETUP SPRAY PRESSURE SET-UP THE BOOMS CONFIRMING FAN FUNCTIONALITY PRE-OPERATION CHECKLIST...
  • Page 28 SECTION 5 PRE-OPERATION Drawbar After taking delivery, hook up and prepare the sprayer The QM Smart Sprayer has been fully tested before for operation. leaving the factory. Some components will require further The drawbar is supplied at it’s longest length. If required it assembly after shipping from the factory / dealer;...
  • Page 29 SECTION 5 PRE-OPERATION Follow the instructions below to connect the linkage self- Due to the wide variation in tractors, the sprayer is factory tracking drawbar to the tractor: tested with a PTO shaft cut to a length that suits the factory tractors and a new / uncut PTO is supplied with •...
  • Page 30 SECTION 5 PRE-OPERATION Connect the Hydraulic Hoses to the Tractor Note all Croplands sprayers use banded, colour coded hydraulic hoses. The pressure line is always 2 bands and slack & no interference with tractor working parts. Its important to correctly set up the hydraulic supply from the return line is always a single band.
  • Page 31 Confirming Fusion Functions The Fusion control system is very intuitive, and most primary systems can be controlled via the Joystick. Now is a good OPERATORS MANUAL www.croplands.com.au QUANTUM FUSION www.croplands.com.au HORTICULTURE time to add some freshwater to the main tank, power up the tractor (at low rpm) and confirm the hook up is correct / learn the control functions.
  • Page 32 SECTION 5 PRE-OPERATION SW2 - Pump on/off SW1 - LL Section SW6 - Fans on/off SW4 - Lh sec on/off SW3 - RR Section Valve Y AXIS FORWARD SW5 - Rh sec on/off SW1, SW3 SW7, SW8 SW7 - Lh Boom X-Y axis SW8 - Rh Boom x - y axis X AXIS LEFT X AXIS...
  • Page 33 SECTION 5 PRE-OPERATION Left Boom Arm Right Boom Arm Left Terracing Right Terracing Press and hold SW8 on the joy stick. By Press and hold SW7 on the joy stick. Press and hold SW8 on the joy stick. Press and hold SW7 on the joy stick. By By moving the joystick to the X Axis Left By moving the joystick to the X Axis Left moving the joystick to the Y Axis Forward...
  • Page 34 SECTION 5 PRE-OPERATION Fusion Fan Operation sprayer fans blowing into the wind will increase and the sprayer fans blowing with the wind will decrease. To deactivate Wind Comp set the slider to 0. The arrow indicating which fans are going into the wind will still be present on the home screen but no change in fan speed will occur if SW7 or SW8 are double tapped.
  • Page 35 SECTION 5 PRE-OPERATION Joystick • Tier1 / Low rates = Inner rings ON / Outer rings OFF. • Tier 2 / Medium rates = Inner rings OFF / Outer rings • Tier 3 / High rates = Inner & Outer rings ON. Setting target rate From the “Spray”...
  • Page 36 Tier 1, Tier 2 and Tier 3 can require a and engaged, ready to spray) Manual Pressure adjustment. Croplands recommends setting the maximum system • Start the pump by engaging the Tractor remote (Micro pressure to be 10% above the chosen spray pressure which WARNING;...
  • Page 37 SECTION 5 PRE-OPERATION Main Boom Arm Components C. The push-pull rod main length adjustment is via a series F. The breakaway / swivel head which connects boom to of holes that match the main boom arm. the fan frame. A. Main boom arm slide. In this example 3 holes are exposed, hence 2.95 (nominal 3.0m) row spacing.
  • Page 38 Main Boom Arm Adjustment Smart Sprayer boom and fan positions should be done in conjunction with a qualified specialist. (Croplands dealer, 1. The main boom arms can be physically adjustable for The main boom arms have an outer slide section to enable Croplands Representative, Agronomist or Spray manager).
  • Page 39 SECTION 5 PRE-OPERATION Push - Pull Rod Adjustment The alignment of the bend is not critical on a 2-row sprayer (as can be seen in the photo on page 37, position B). The The push – pull rod has 3 points of length adjustment. preferred option is with the bend pointing towards the direction of travel, as in photo 2.
  • Page 40 SECTION 5 PRE-OPERATION Fig 4 shows an optional configuration required for the 2 & 3-row fans to be spraying closer to the crop (offset Spray fans). Note the spray configuration of the fans is different to that show in Fig 3. 1st Row / Rear Booms The rear / inner boom arms are manually adjusted for row width.
  • Page 41 SECTION 5 PRE-OPERATION Positioning of the rear boom positions can impact fan Moving fans up and down within the frame to best position performance … spray in relation to the canopy. Adjustment via loosening the fan clamps at position A. •...
  • Page 42 / until the thermostat • Fan speeds were around 2500 ~ 2600 rpm check and are available from Croplands. controlled oil cooler fan has switched in (at around 50 degrees C). This is normally around 5 minutes but can be Back to back testing against QM-500 sprayers 30 minutes or more on cold mornings.
  • Page 43 SECTION 5 PRE-OPERATION PRE-OPERATION CHECKLIST Before operating the sprayer, please check the following items. All chemical & safety guides have been read, PTO connected, and safety guards correctly Ensure that suction, pressure and recapture filters are understood and acted upon. Be safety aware installed.
  • Page 44 SECTION 6 SPRAY OPERATIONS SAFETY FIRST FILTERS FILTERS FILLING THE SPRAYER SETTING SPRAYER PRESSURE AGITATION MIXING BASKET CHEMICAL PROBE CALCULATE WATER & CHEMICAL QUANTITIES PROCEED TO SPRAY FLUSHING TANK AND EQUIPMENT CLEANING HT-OMSMART-A...
  • Page 45 SECTION 6 SPRAY OPERATIONS The pre-operation and familiarisation tasks must be • Remove the outer filter screw and bowl, and then completed before commencing spray-operations. remove the filter and thoroughly clean it. • Check the condition of O-Ring before reassembling Also refer to the familiarisation section, pages 1 1 - 26.
  • Page 46 SECTION 6 SPRAY OPERATIONS Main Tank Flushing Tank • Remove the outer filter bowl, and then remove the filter and thoroughly clean it before re-assembly. When filling the main tank (freshwater only), open the spray tank lid and fill the tank with the basket filter in place. Clean the basket and replace the lid after filling.
  • Page 47 SECTION 6 SPRAY OPERATIONS MIXING BASKET A separate chemical mixing basket is provided in the main tank to allow the operator to add and mix chemicals to the main tank while it is filling. AGITATION • Check to see that tank agitators are working via the tank lid ….
  • Page 48 SECTION 6 SPRAY OPERATIONS To operate the mixing basket: • Check the Tank Selection valve (located at the front of • Open (flick UP) both AGITATOR valves. the sprayer) is open to SPRAY. (make • Fill the main tank with the appropriate amount of water •...
  • Page 49 SECTION 6 SPRAY OPERATIONS CALCULATE WATER & CHEMICAL • Start the Tractor • Flush with / suck from a clean water source when finished. QUANTITIES • Make sure the Fusion controller is NOT in Spray mode (MASTER is yellow, no green section lights) Before spraying it is necessary to calculate the exact •...
  • Page 50 • Anyone operating this sprayer must be conversant Avoid wastage and problems of needless with the Croplands Safety manual. chemical disposal. • Spray operations should be done in conjunction with an agronomist / spray manager / someone skilled in the art of spraying and operating machinery.
  • Page 51 SECTION 6 SPRAY OPERATIONS • When preparing to spray in row for the first time, stop 4. Open the mixing basket valve – open the boom and check that all row widths and 5. Open the agitator valves alignments are correct. Check that all tank lids are closed and the Tank Selection Valve is in the SPRAY 6.
  • Page 52 PTO / hydraulic drive before storage. 19. Check and clean all filter screens as required. Nufarm’s Tank and Equipment Cleaner is a suitable cleaning agent. Note this product is available from Croplands Dealers under part code L-H9704. HT-OMSMART-A...
  • Page 53 SECTION 6 SPRAY OPERATIONS Below is a guide procedure, but if in doubt, follow the 1 1. Adjust to normal operating pressure via arrows on mixture to drain from the tank instructions provided with the cleaner. the Fusion screen. 18. Delay the final flushing of the sprayer (again) with 1.
  • Page 54 SECTION 7 SPRAYING INFORMATION SPRAYWISE CALIBRATION FLOWMETER CALIBRATION STEP 1 - ENSURE EQUIPMENT IS IN GOOD WORKING ORDER STEP 2 - DETERMINING THE ACTUAL SPEED OF TRAVEL STEP 3 - DETERMINE SPRAYING VOLUME REQUIRED STEP 4 - DETERMINE SPRAYER CONFIGURATION STEP 5 - DETERMINE THE IDEAL SPRAY PRESSURE STEP 6 - DETERMINE &...
  • Page 55 This book is supplied with every Smart Sprayer, and is / spray manager / someone skilled in the art of spraying. available from Croplands dealers, under the part number: The best setup might vary significantly from crop to crop, SPRAYWISEHK at a very reasonable price.
  • Page 56 SECTION 7 SPRAYING INFORMATION • Flow meters used by the Quantum Mist Smart Sprayer • Then manually enter this number in the controller need to be checked and calibrated on a regular basis. settings. The following page demonstrates how to maintain and For example;...
  • Page 57 SECTION 7 SPRAYING INFORMATION Use compressed air to check that the turbine unit rotates freely Separate the sensor from the Rapid Check unit Use compressed air to check that the turbine unit rotates freely 4. Use compressed air to verify that the turbine unit rotates 3.
  • Page 58 SECTION 7 SPRAYING INFORMATION STEP 2 - DETERMINING THE ACTUAL c) Calculate the actual speed of travel using the formula: • Type of leaf surface SPEED OF TRAVEL • Type of fruit (single or bunched) • Type of sprayer used For SPEED, km/hr = using the following formula: Your sprayer has been factory set with a calibration Distance (m) x 3.6...
  • Page 59 Before determining the correct nozzles, it’s best to have • Number of rows = 2 x row spacing (m) an idea of the spray pressure required. Croplands • Number of nozzles = 40 x number of rows in one pass recommends operating spray pressures between 5-10 bar.
  • Page 60 SECTION 7 SPRAYING INFORMATION In the example on the previous page the correct nozzle STEP 7 - FIT & TEST SELECTED NOZZLES Example 1, testing Tier 1, refer page 59, step 1. for Tier 1 is the ALBUZ Brown operating at 7 Bar. The most important calibration is to test for the actual 28.5 litres In the sample below, the correct nozzle for Tier 2 is...
  • Page 61 SECTION 7 SPRAYING INFORMATION To calculate actual application rate (litres per hectare), use Likewise, if your pressure filter is blocked (even • Changing to a different nozzle capacity. the following formula: partially), you may experience excessive pressure at Repeat necessary testing procedures and calculation of the pump.
  • Page 62 SPRAYING INFORMATION Flowrate conversion charts are available in the Nufarm • Clay Markers as available through Croplands SprayWise Horticultural application handbook and the dealers – see Croplands Optima Buyers guide for For example; Croplands Optima spray range buyers guide. further details.
  • Page 63 SECTION 7 SPRAYING INFORMATION ALBUZ-ATR HOLLOW CANE NOZZLES For example; Features: 20 (hectares) x 50 (application rate, L/ha) • Angle of 80° at 5 bar = 1000 litres of spray tank capacity required • Easy dismantling for cleaning • Hollow cone nozzle producing fin droplets •...
  • Page 64 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 65 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 66 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 67 SECTION 7 SPRAYING INFORMATION CALIBRATION WORK SHEET Step 1 Step 4 Step 7 Check the Sprayer is in Good Working Order Determine Sprayer Configuration Calculate the Actual Application Rate To calculate actual application rate (litres per hectare), Step 2 Number of row(s) to be sprayed in one pass use the following formula:: Determine Actual Speed of Travel Total number of nozzles to be used:...
  • Page 68 The Quantum Mist Smart Sprayers can be fitted with the Croplands (Patent Pending) Recapture System to reduce drift & capture / return “over spray” back to tank. How it works The fan over-spray is collected in the screen positioned •...
  • Page 69 SECTION 8 QUANTUM MIST / SMART SPRAY RECAPTURE SYSTEM Filters Inner Recapture Screens Taps are shown in off position. The Recapture screens act as a first level of filtration, but The inner / tank side recapture screen, included the at various times (i.e. cap fall) there will be a significant “awning”...
  • Page 70 SECTION 8 QUANTUM MIST / SMART SPRAY RECAPTURE SYSTEM Boom side Recapture Screens The outer / boom side recapture screens, included the “awning” (bus stop) is attached to the sprayer via a “hanger” arrangement, shared with the “second row” Fan Frame, as can be seen in photo 1.
  • Page 71 SECTION 8 QUANTUM MIST / SMART SPRAY RECAPTURE SYSTEM Recapture configuration on a 2-row (3m) sprayer. To remove the outer screens. Safety - where possible perform this task using an appropriate lifting device. Disconnect and cap (T5) both sides of the suction line at the filter (circled in blue on page 69).
  • Page 72 SECTION 8 QUANTUM MIST / SMART SPRAY RECAPTURE SYSTEM To convert 3-Row into 2-Row with Recapture. • When removing the 3rd-row fan frame its • For row spacings less than 2.7m the “bus stops” may Safety - this task is best done in controlled recommended to trace the hydraulic hoses back to the clash whilst parking.
  • Page 73 SECTION 9 LUBRICATION & MAINTENANCE GREASING & SERVICE PROCEDURES EVERY 200 HOURS GREASE POINTS DIAPHRAGM PUMPS FILTERS...
  • Page 74 SECTION 9 LUBRICATION & MAINTENANCE EVERY 200 HOURS 1. Lubricate quick-release lock pins on PTO shaft. 2. Re-pack wheel bearings with grease. 3. Grease all tank lid seals with vaseline. 4. Check to ensure agitators have not become blocked with sulphur/chemicals. 5.
  • Page 75 SECTION 9 LUBRICATION & MAINTENANCE CAUTION Running a diaphragm pump faster than specified will not improve performance, but will damage and wear out moving parts. Warranty will be made void by speeds in excess of those indicated on the pump name plate. Daily after Use 1.
  • Page 76 SECTION 9 LUBRICATION & MAINTENANCE Every 250 hours or Every Season 2. Cold Climates 5. Restriction through suction filter. - Whichever Comes Sooner 6. Not cleaning suction filter regularly. For prolonged storage, an anti-freeze mixture can be flushed through the pump. Ensure this is thoroughly flushed 1.
  • Page 77 SECTION 9 LUBRICATION & MAINTENANCE To clean the filter: 5. Carefully reassemble the filter, ensuring the screen O-Rings are in place, and then, tighten the outer filter NOTE 1. Completely stop all sprayer functions. screw so that the outer O-ring is properly sealed. 2.
  • Page 78 SECTION 10 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. One or more valves are not seating properly. 1. Clean valve seating. 2. The pump is sucking in air through suction line. 2. Examine the suction hose and ensure it is firmly secured. A .
  • Page 79 SECTION 10 TROUBLESHOOTING DIAPHRAGM PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY SUCTION SIDE OF PUMP 1. Immediately drain oil from pump and flush to remove all spray F . Suction hose vibration 1. Air getting into suction. residues from sump. Remove pump heads & fit new diaphragms. Fill to correct level with motor oil 20W/30 1.
  • Page 80 SECTION 10 TROUBLESHOOTING GENERAL SPRAYER PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Filter on the inlet side of the pump blocked. 1. Dismantle, clean & re-assemble. 1 . No spray when turned on 2. Faulty pump. 2. Change pump. 3. Control valves not working 3.
  • Page 81 SECTION 11 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS HTP3_QMQ18 - 3000 LT 3 ROW QM SMART SPRAYER, 18 X QM-420 HTP3_QMQ12 - 3000 LT 2 ROW QM SMART SPRAYER, 12 X QM-420, RECAPTURE HP-319-9 - QM-420 SPRAY FAN ASSEMBLY HP-319-9 - QM-420 DRIVE BODY ASSY HP-219M6.5CE-2 - HYD MOTOR 6.5CC INC SPIDER COUPLER KH-5104L - FAN FRAME ASSY, 3 X QM420 KH-5101L - FAN FRAME ASSY, 2 X QM420...
  • Page 82 SECTION 11 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS HTP3_QMQ18 3000 LT 3 ROW QM SMART SPRAYER, 18 X QM-420 Generic assembly for parts illustration purposes. Not all options shown. Please contact Technical support for further details HT-OMSMART-A...
  • Page 83 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Please contact Technical support for further details Page 1 of 1...
  • Page 84 SECTION 11 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS HTP3_QMQ12 3000 LT 2 ROW QM SMART SPRAYER, 12 X QM-420, RECAPTURE Generic assembly for parts illustration purposes. Not all options shown. Please contact Technical support for further details HT-OMSMART-A...
  • Page 85 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration age 1 of 1 Specifications subject to change without notice...
  • Page 86 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMSMART-A...
  • Page 87 SECTION 11 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS Page 1 of 1 Please contact Technical support for further details subject to change without notice...
  • Page 88 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Page 1 of 1 Please contact Technical support for further details...
  • Page 89 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Please contact Technical support for further details Page 1 of 1...
  • Page 90 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details Parts Illustration Page 1 of 1...
  • Page 91 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details Parts Illustration Page 1 of 1...
  • Page 92 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details Parts Illustration Page 1 of 1...
  • Page 93 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details...
  • Page 94 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMSMART-A...
  • Page 95 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration 15/01/2020 Issue A...
  • Page 96 Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au HT-OMSMART-A...
  • Page 97 Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au...
  • Page 98 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMSMART-A...
  • Page 99 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details...
  • Page 100 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details Parts Illustration Page 1 of 1...
  • Page 101 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration Please contact Technical support for further details Page 1 of 1...
  • Page 102 SECTION 11 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS KH-5116L LH INNER RECAPTURE SCREEN ASSY Smart Sprayer, see KH-51 16R for RH side. Please contact Technical support for further details HT-OMSMART-A...
  • Page 103 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Parts Illustration age 1 of 1 Specifications subject to change without notice...
  • Page 104 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details Parts Illustration Page 1 of 1...
  • Page 105 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details...
  • Page 106 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details HT-OMSMART-A...
  • Page 107 SMART SPRAYER - FUSION SYSTEM SCHEMATIC See Croplands Technical Support for more information. Version B updating … GPS & Mounts Not shown is MT90-PWR loom NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing. Parts listed are indicative of the sprayer type.
  • Page 108 Please contact Technical support for further details HT-OMSMART-A...
  • Page 109 PLUMBING DIAGRAM – 3 ROW / 12 HEAD / 4000LT Please contact Technical support for further details...
  • Page 110 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 10 HT-OMSMART-A...
  • Page 111 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 1 1...
  • Page 112 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 12 HT-OMSMART-A...
  • Page 113 Parts listed are indicative of the sprayer type. Items in italics or without a part number are non stocked items and may need to be specially ordered. For further parts information refer to: www.croplands.com.au Please contact Technical support for further details 1 13...
  • Page 115 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

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