This manual provides assembly, setting up, These terms/symbols used throughout operating and maintenance instructions for this manual: 1 Before attempting to use your the Croplands Pinto sprayer. • NOTE - to convey useful sprayer, make sure you Some features explained in this manual operating information.
Important Information Section 1 Introduction General Specifi cations Your Sprayer's Specifi cations Shipping Information & Product ID Warranty Policy Pre-Delivery Check List Warranty Registration Pinto BT-POM 1212 - Revision 5...
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ACN 006 450 184 new Croplands sprayer. Stotford Lodge, Hastings 4120 PO Box 2441, Dry Creek Croplands have been in the business of Please read this manual in its entirety 50 Cavan Road, Dry Creek building and selling spraying equipment before you operate your sprayer.
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General Specifi cations Section 1 2000 litre Pinto. 3000 litre Pinto. General Description & Tank Hydraulic boom lift with easy to 2 RHS 2012 double sided, 20 l/min read, 1500mm calibrated height foam marker with 55 litre tank and 2000 or 3000 litre polyethylene tank with Specifi...
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Your Sprayer's Specifi cations Important Information IMPORTANT! Tick the fi tted options for your sprayer on this page for future reference. Pinto Options: Tick Your Sprayer's Options ( ✔ ) Tick Your Sprayer's Options ( ✔ ) Tick Your Sprayer's Options ( ✔ ) Tank: Pump: ❑...
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Section 1 Shipping Information & Product ID 3000 litre Pinto. 2000 litre Pinto. Pinto Serial Number AR Pump Serial Number Shipping Information Product Pinto Serial Number Plate Pump Serial Number Plate The Pinto Serial Number Plate is located The Pump Serial Number Plate is located Identifi...
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Failures due to faulty or inadequate electrical sources of power. Owners who use Power Source be warranted for the balance of the original warranty period or for ninety (90) days, which ever is longer. Croplands their own 12 volt power source must make sure that it is suitable for operating (at its option) may request failed parts to be returned to the factory.
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Pre-Delivery Check List Section 1 The Pre-Delivery Check List must be completed by the Dealer & signed by both the Dealer and the Owner, and the white copy returned by the Dealer to Croplands. ✔ ✔ ✔ ✔ Tick each box to affi rm completion Tick each box to affi...
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Warranty Registration Section 1 Warranty Registration: The Owner acknowledges that the Owner has read & understood all terms & conditions of the Croplands' warranty policy contained in this manual. The warranty policy will commence upon installation. This Warranty Registration must be completed & signed by both the Owner & the Dealer, & the white copy returned by the Dealer to Croplands.
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• The written instructions from can be ordered from your and the operator must be aware of excessive slopes and rough Croplands are included in the Croplands dealer, Pinto Part the hazards associated with the Pinto terrain. No. BT-POM 009703.
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Cover rubber rate calibrate sprayer correctly. operator. • Use only genuine Croplands parts hoses, and all other fl ammable parts. for any necessary replacement. The wrong application rate of a •...
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Safety Pre-Operation Make sure all boom safety decals are clear and in place. Replace them if Rules for Safe Use of • Do not spill chemicals on skin • If symptoms of illness occurs during damaged or clothing. If chemicals are spilled, or shortly after spraying, call a Chem i cals remove contaminated clothing...
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Section 2 Safety Decals - Please order replacements if required Pinto BT-POM 1212 - Revision 5...
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Safety Pre-Operation Decals - Please order replacements if required Pinto BT-POM 1212 - Revision 5...
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Section 2 Safety ☞ What protective clothing and Safety must be an Integral Part of Rate of Absorption Plan your Spray Route Chemical Farming Operations equipment is needed? ☞ Observe weather conditions, While pesticides are absorbed more ☞ Know the correct fi rst aid/safety in •...
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☞ Clean sprayer regularly. Measuring should be un-lined for this reason. the sprayer. Safety equipment ☞ Croplands’ calibrated, easypour ☞ Replace respirator fi lters regularly. used outside the cab should not 1, 3 and 5 litre meas ur ing jugs Croplands Nitrile Chemical Handling ☞...
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Off the target re duc es the effi ciency of the precautions on the label. Ensure there is an ad e quate fi t to equipment. Feel free to call Croplands pesticide on the target. Spray failures are the face.
Hook-up Pre-Operation The Pinto is fully assembled at the factory. The hitch tongue in its lowest setting. Hitch height adjustment bolt in the centre position. Connect the PTO shaft to the Pinto. Assembly Instructions 1 Adjust the Pinto Hitch To adjust the height of the hitch: 2 Connect the Pinto Hitch Tongue &...
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Section 2 Hook-up Pivot point of tow hitch centred between PTO universal joints Minimum shaft Standard PTO contact length Make sure shaft ends Make sure shaft ends of 300mm (12") do not butt up. do not butt up. (Do not cut shaft Maximum (Do not cut shafts too long) (Do not cut shafts too long)
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Prior to connecting your boom hydraulic hoses, remove the boom lock-plate (see pic). This plate is in place for transport to wing lift (optional) - see following your dealer from the Croplands' factory. pages. d) If fi tted, connect the hoses for the hydraulic pump drive (optional) - see following pages.
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Section 2 Hook-up Electric/hydraulic valves. Connect the electric/hydraulic console cables at rear of Hydraulic drive pump. Hose marked with cable-tie is for the PRESSURE line. the tractor. 3a Electric/Hydraulic 3 Ensure the power leads are If your sprayer is fi tted with a 3b Hydraulic Pump Drive connected to the battery terminals hydraulic pump drive, connect the...
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Consult your Croplands dealer if you require assistance with determining pump RPM. Tractor adjustments may be necessary, The dealer will be able to calibrate this using an consult your dealer if you are unsure.
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Section 2 Hook-up Standard Controller. Connect the leads to the rear of the console. Connect the loom plugs. Connect the electric power leads to the tractor battery 4 Fit the Spray Controller a) Fit the Standard Electric 4 Connect the controller loom to the 6 Connect the controller power leads console, and the power connection.
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Hook-up Pre-Operation Optional MT3405 Controller . Connect the leads of the Controller to loom. Connect the main loom couplings. Lock the Controller couplings together. b) Fit the MT3405 Controller 2 Connect the leads at the rear of the 4 Connect and lock together the main (Optional) Spray Controller (shown connected).
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Section 2 Hook-up Mount the Foam Marker Controller in the cab. Connect the power & main looms at rear of the console. Connect the Foam Marker loom plug. Mount the Foam Marker Controller in the cab. 5 Fit the Foam Marker a) Fit the Standard Salvarani 3 Connect and lock the foam marker b) Fit the RHS Double-Sided...
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Hook-up Pre-Operation Connect the Foam Marker leads to the loom. Connect the main harness cables to the battery. Connect the Foam marker power cables to the battery (if fi tted). 3 Connect and lock the foam marker Unhitching the Pinto 6 Connect Power Leads to plugs together.
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Manual Control Valves - 3000 Litre Section 2 Manual Control Panel - Tank Agitator & Probe Valves - Function Selector Valve - Fresh Water/Hand Rinse Tap - located on the front left hand side of the located on lower left hand side of the located on top left hand side of the located above the Bottom Fill Inlet.
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Pre-Operation Check - 3000 Litre Pre-Operation Read Operators’ Manuals before operating machine. Check the pump oil level. Check the suction fi lter is clean. Check the foam marker operates correctly. Pre-Operation Checklist 8 Check diaphragm pump oil level. 10 Check that the suction and pressure 11 Check that the foam marker operates fi...
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Section 2 Pre-Operation Check - 3000 Litre Standard Controller (3) Suction Selector Valve set for the main tank. (7) Pressurise the sytem by placing the Master switch (9) Check the Agitator Valve is open & agitator in ON position. operating. 7 Pressurise the system and operate 9 Check that the Agitator Valve is open.
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Pre-Operation Check - 3000 Litre Pre-Operation (10) Turn the boom switchs On & Off to check (13) Check & adjust the pressure with boom sections operation. 10 Turn spray booms ON and OFF to 13 With all boom sections operating, 15 On completion of checking the check that they are operating.
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Section 2 Pre-Operation Check - 3000 Litre MT3405 Controller - optional. (5) Enter the fl ow meter calibration factor. (8[d]) Adjust the Pressure Regulator valve. (3) Suction Selector Valve set for the main tank. b) Check MT3405 Controller 3 Check that the Suction Selector Valve 5 Follow the instructions in the 8 Adjust the spraying pressure as is set for the main tank.
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Pre-Operation Check - 3000 Litre Pre-Operation Check the tank agitator valve is open. +/- keys and auto/man key. Boom switches Off; Master switch in Hold. (e) Use the “-” key to reduce the 10 Turn the Controller Master switch ON 13 With all boom operating, re-check pressure to your normal spraying &...
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Manual Control Valves - 2000 Litre Section 2 Pressure Flow Valve - Directional Suction Valve - Tank Agitator & Probe Valves - Fresh Water/Hand Rinse Tap - located at the front of the main tank on located above the suction fi lter in front located at the front of the main tank on located at the left front corner of the the left hand side.
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Pre-Operation Check - 2000 Litre Pre-Operation Read the Operators’ Manuals before operating the Check the pump oil level. Check the suction fi lter is clean. Check the foam marker operates correctly. machine. Pre-Operation Checklist 8 Check diaphragm pump oil level. 10 Check that the suction and pressure 11 Check that the foam marker operates fi...
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Section 2 Pre-Operation Check - 2000 Litre Standard Controller (3) Check the Directional Suction Valve is from the main (7) Pressurise the sytem by placing the Master switch (9) Check the Agitator Valve is open & agitator tank. in ON position. operating.
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Pre-Operation Check - 2000 Litre Pre-Operation (10) Turn the boom switchs On & Off to check (13) Check & adjust the pressure with boom sections operation. 10 Turn spray booms ON and OFF to 13 With all boom sections operating, 15 On completion of checking the check that they are operating.
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Section 2 Pre-Operation Check - 2000 Litre MT3405 Controller - optional. (3) Check the Directional Suction Valve is from the main (5) Enter the fl ow meter calibration factor. (8[d]) Adjust the Pressure Regulator valve. tank. b) Check MT3405 Controller 3 Check that the Directional Suction 5 Follow the instructions in the 8 Adjust the spraying pressure as...
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Pre-Operation Check - 2000 Litre Pre-Operation (8) Check the Agitator Valve is open & agitator +/- keys and auto/man key. Boom switches Off; Master switch in Hold. operating. (e) Use the “-” key to reduce the 10 Turn the Controller Master switch ON 13 With all boom operating, re-check pressure to your normal spraying &...
Filling Sprayer Operation Open the main tank lid for top-fi lling. (1) Remove the cap of the Fill Inlet (3000 litre). Filling the Pinto 1 Main Tank Top Filling Bottom-Filling To top-fi ll the main tank: Bottom-fi lling requires a pressured water Use clean, fresh water (preferably Tanks source.
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Section 3 Filling (1) Unscrew the fl ush tank lid for top-fi lling. (1) Remove the end cap of the Fill Inlet (3000 litre). (1) Remove the end cap of the Fill Inlet (2000 litre). (1) Remove the cap of the Fill Inlet (2000 litre). •...
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Filling Sprayer Operation The Fresh Water/Hand rinse tap - 3000 litre. (1) Unscrew the tank lid for fi lling (3000 litre). To fi ll the fresh water tank: 4 Fresh Water Tank 1 Unscrew the tank lid. The Pinto incorporates a 30 litre fresh water tank for personal safety when 2 Fill the tank using only rainwater.
Operating the Foam Place a known volume of water in foamer tank. Measure out the required amount Croplands also offer a water conditioner if Marker The performance of the the foam marker of foam concentrate and op tion al water your water has a high mineral content.
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Foam Marker Sprayer Operation Adjust the foam output with the fl ow-rate regulating Use the left/right selector switch to send foam to the Always release air-pressure in the tank before undoing left or right foam nozzle valve. the cap to refi ll, and when fi nished for the day. 2 With the control panel wired direct 4 Flick the selector switch to the right- 6 Ensure the operator leaves the...
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Section 3 Foam Marker The foam marker control with switch in OFF position. The foam marker pressure gauge. Low foam output. The foam marker adjustment knob & pressure gauge. RHS Foam Marker 4 Turn OFF the foam marker by placing Setting Liquid Pressure Adjust the pressure to obtain the best the switch in the central position.
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Foam Marker Sprayer Operation High foam output. • Generally you won't operate over 55 psi as it will use excessive solution and create a very wet foam. In very hot, dry conditions, it may be necessary to use very wet foam to Separate 100 litre foam tank Outback 10 model pictured above.
Filters & Tank Agitation - 3000 Litre Section 3 WARNING Always wear protective gloves when cleaning fi lters containing toxic chemicals. (2) Turn the Suction Selector Valve to “Off” position. Cleaning Filters Suction Fil ter The suction filter should be cleaned Filters are used to stop solids entering the regularly or after each main tank has been liquid system and blocking lines, nozzles...
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Filters & Tank Agitation - 3000 litre Sprayer Operation Clean the nozzle fi lters regularly. Remove the foam marker fi lter bowl & 50 mesh screen. After cleaning, replace the screen & fi lter bowl. Ensure the agitator valve is open before adding chemical. Nozzle Filters Foam Marker Filters 3 Remove the outer fi...
Cleaning - 3000 litre Section 3 (2) Pull & lock the tank drain valve open to drain main (3) Turn the Suction Selector Valve to source from the (5) Check the Agitator Valve is open & agitator (12) Turn the Suction Selector valve to “Off” position. tank.
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Cleaning - 2000 litre Sprayer Operation (3) Check the Agitator Valve is open. (5) Turn the Function Selector valve to "Tank Rinse". (8) Place the Master switch "On". (14) Pull & release the tank drain to open drain valve when the tank cleaning is completed. 5 Turn the Function Selector valve to 8 Pressurise the system by placing 12 Repeat steps 7 - 10 after soaking is...
Filters & Tank Agitation - 2000 Litre Section 3 WARNING Always wear protective gloves when cleaning fi lters containing toxic chemicals. (2) Turn the Directional Suction Valve to “Off” position. Cleaning Filters Suction Fil ter The suction filter should be cleaned Filters are used to stop solids entering the regularly or after each main tank has been liquid system and blocking lines, nozzles...
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Filters & Tank Agitation - 2000 litre Sprayer Operation Clean the nozzle fi lters regularly. Remove the foam marker fi lter bowl & 50 mesh screen. After cleaning, replace the screen & fi lter bowl. Ensure the agitator valve is open before adding chemical. Nozzle Filters Foam Marker Filters 3 Remove the outer fi...
Cleaning - 2000 Litre Section 3 (2) Pull & lock the tank drain valve open to drain the (3) Turn the Directional Suction Valve to source from the (5) Check the Agitator Valve is open. (12) Turn the Directional Suction Valve to “Off” position. main tank.
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Cleaning - 2000 Litre Sprayer Operation (3) Check the Agitator Valve is open. (5) Open the Tank Rinse Valve. (8) Place the Master switch "On". (14) Pull & release the tank drain to open drain valve when the tank cleaning is completed. 5 Open the Tank Rinse Valve.
Hydraulic Boom Set-Up Section 3 Fig 1 Adjust the cylinder rods. Balancing device alignment. a) Wing alignment 2 Align the wings by adjusting the Boom Set-Up cylinder rods shown in fi gure 1. Backlash between sliding Wings are aligned to the central The boom requires adjustment for optimum surfaces alignment.
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Hydraulic Boom Set-Up Sprayer Operation 2 Adjust the shock absorbers (A), b) Wing extension alignment c) Balancing device alignment d) Backlash between sliding surfaces alignment shown in fi gure 2 above, as The boom is fi tted with an adjustable After inner wing alignment is completed, follows: align the wing extensions by:...
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Section 3 Hydraulic Boom Set-Up Unfolding & folding the CAUTION: To operate the boom: If working on steep terrain, please Spray Boom 1 Use the tractor remote controls to note the following: fold and unfold the spray boom. Understand the safety precautions below •...
Chemical Mixing - 3000 Litre Sprayer Operation Accurately calculate the amount of chemical required. (b) Unlock the Chem-E-Flush dropdown leg lock. 2 For volume of mixture required b) Unlock the Chem-E-Flush dropdown Calculate Water & Adding Chemical To to spray the selected area, calculate leg lock by placing your foot on the Chemical Quan ti ties the Main tank...
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Section 3 Chemical Mixing - 3000 Litre (d) Turn the Function Selector valve to "Chem-E-Flush". (f) Open the agitator valve. (g) Close Transfer valve at the base of the hopper. (j) Open hopper lid & add chemical powder or liquid. d) Turn the Function Selector valve to f) Open the agitator valve.
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Chemical Mixing - 3000 Litre Sprayer Operation (m & o) Open Transfer valve to transfer mixture to the (p) Close Transfer valve at the base of the hopper. (q) Return the Function Selector valve to "Spray" (b) Remove the end cap from the Probe inlet. main tank.
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Section 3 Chemical Mixing - 3000 Litre (b) Turn the Suction Selector Valve to source from main (c) Open the agitator valve. (g) Open the Probe valve. (k) Replace the end Probe inlet cap. tank. c) Turn Suction Selector Valve to source d) Open the agitator valve.
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Chemical Mixing - 2000 Litre Sprayer Operation Accurately calculate the amount of chemical required. (b) Unlock the Chem-E-Flush dropdown leg lock. Calculate Water & 2 For volume of mixture required Adding Chemical To b) Unlock the Chem-E-Flush dropdown to spray the selected area, calculate leg lock by placing your foot on the Chemical Quan ti ties the Main tank...
Section 3 Chemical Mixing - 2000 Litre (d) Turn the Pressure Flow valve to fl ow to the Chem-E- (f) Open the agitator valve. (g) Close transfer valve at the base of the hopper. (j) Open hopper lid & add chemical powder or liquid. Flush.
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Chemical Mixing - 2000 Litre Sprayer Operation (p) Close Transfer valve at the base of the hopper. (q) Return the Pressure Flow Valve to spraying position. (m& o) Open Transfer valve to transfer mixture to the main tank. p) Close the Transfer valve at the base q) Return the Pressure Flow Valve m) Open the Transfer valve at the base of the hopper after mixture is...
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Section 3 Chemical Mixing - 2000 Litre (e) Turn Directional Suction Valve to source from main tank c) Turn Directional Suction Valve to d) Open the agitator valve. g) Place the probe into the chemical, i) Rinse the probe and chemical source from the main tank.
Operating Pointers Sprayer Operation Operating Meth od ol o gy for Proceed to Spray Operating Pointers Broadacre Spraying Once the chemical mixture is in the tank, While spraying, continually observe that: It is always preferable to spray travelling proceed to spray: Travelling with the wind increases the 1 Engine and PTO speed are correct.
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Calibration Procedure Sprayer Calibration Proper calibration considers all spraying variables. Rapid Check Flowmeter Applying the correct amount of chemical Proper calibration involves setting up IMPORTANT: Calibration to a crop is only possible if: the sprayer (nozzle selection, pressure, 1 It should be remembered that the Procedure speed), calculating chemical and water •...
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Section 4 Calibration Procedure For correct calibration, your fl owmeter must be clean & accurate. Unscrew the the Rapid Check assembly. Wash any impurities out of the removable turbine unit. Unscrew the sensor. Place the Rapid Check unit in a detergent bath. Daily Check &...
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Calibration Procedure Sprayer Calibration Determine the actual speed of travel. Buyers Guide - courtesy of Teejet. AI nozzle - courtesy of Teejet. Step 2 Step 3 Step 4 a) Use Your Manual's Chart Or Manufacturer’s Nozzle Chart. Determining the Actual Measure Swath Width Select Nozzle Type &...
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Section 4 Calibration Procedure L/min column on nozzle chart - courtesy of Teejet. Test the actual output of the nozzles. An alternative formula is: Step 5 Step 6 (Recommended) Nozzle Flow Rate (l/min) = Fit the Selected Nozzles to Check Nozzle Accuracy & Speed (km) x Nozzle Spacing (cm) the Boom Determine Nozzle Output...
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Calibration Procedure Sprayer Calibration Spray tip wear - courtesy of Teejet. f) Discard and replace any nozzle that Step 7 deviates more than 10% from the Calculate Application Rate c) Collect and measure the volume of d) When the pressure is set to give a specifi...
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Section 4 Calibration Procedure +/- keys. Step 8 b) In Manual mode - the Controller Step 9 c) For land area covered, use the application rate can be altered by: formula: If tested application is not Add The Correct Amount i) Adjusting pressure up or down to Area Covered (ha) = satisfactory:...
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Calibration Procedure Sprayer Calibration Boom height - courtesy of Teejet. Step 10 Step 11 Adjust Boom Height Record All Data For Future Reference Boom height should be adjusted to suit the type of nozzle used, terrain and crop Record all your calibration data on the work or soil being sprayed.
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Calibration Work Sheet Sprayer Calibration Step 1 Nozzle Flow Rate (l/min) Step 8 Check the Sprayer is in Good Working Or der If Tested Application is Not Satisfactory - Make Speed (km/hr) x Swath Width (m) x Application Changes & Repeat Procedure Step 2 Rate (l/ha) ÷...
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Section 4 Calibration Work Sheet Step 1 Nozzle Flow Rate (l/min) Step 8 Check the Sprayer is in Good Working Or der If Tested Application is Not Satisfactory - Make Speed (km/hr) x Swath Width (m) x Application Changes & Repeat Procedure Step 2 Rate (l/ha) ÷...
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Calibration Work Sheet Sprayer Calibration Step 1 Nozzle Flow Rate (l/min) Step 8 Check the Sprayer is in Good Working Or der If Tested Application is Not Satisfactory - Make Speed (km/hr) x Swath Width (m) x Application Changes & Repeat Procedure Step 2 Rate (l/ha) ÷...
Lubrication & Maintenance Section 5 Greasing & Service Procedures Grease Point Diagrams Pumps Filters Diaphragms, Straps Foam Markers Motor Valves 5.10 Booms 5.10 Pinto BT-POM 1212 - Revision 5...
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Greasing & Service Procedures Lubrication & Maintenance Check the tank straps. Clean the Rapid Check Flowmeter. Repack the wheel bearings at 200 hours. Greasing & Service 7 Grease tractor to sprayer PTO Every 200 Hours universal joints every 8 hours. 1 Lubricate quick release lock pins on Procedures Grease lightly until grease becomes...
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Pumps Lubrication & Maintenance Diaphragm Pump Daily after Use Every 50 Hours Every 250 hours or Every Season - Whichever 1 Flush pump with clean water. Check surge chamber pressure and Maintenance adjust as follows: Comes Sooner 2 Drain fi lters and clean. A high Annovi &...
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Section 5 Pumps Excessive 9 In cold climates - frozen suction/ Pre-Season Pump Storage and discharge lines or water remaining in Diaphragm Failure Servicing Corrosion Protection the pump after fl ushing. 10 Incorrect air setting or no air in air If you have excessive diaphragm failure 1 Warm Climates For thorough pre-season servicing - check...
Filters Lubrication & Maintenance Remove the outer screw and bowl of suction fi lter. Remove & clean the fi lter element & components. Reassemble & tighten the outer screw of suction fi lter.. Regularly check and clean the nozzle fi lters. Filter Maintenance Suction Filter Pressure Filters...
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Diaphragms, Straps & Foam Markers Section 5 Remove & clean the non-drip diaphragms regularly. Weekly Cleaning (Figure 11). Non-Drip Foam Marker Machine Down for Up to 7 Days • Reassemble the parts, taking care when inserting the sponge For periods of inactivity of at most 7 days, Diaphragms Main te nance that must go freely into its seat...
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Foam Markers Lubrication & Maintenance Monthly Cleaning (Figure 12). Periodical Cleaning (Figure 15). Machine Down for Up to 30 • Slacken and remove the cap, Machine Down for Longer than Pipe Repairs empty the tank of the remaining Days 30 Days If the pipes burst, do the repair using a water.
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Section 5 Foam Markers Tank End-of-Season Storage Keep dirt and debris out of the tank at all To prepare the foam marker for storage, times. following these steps: Clean the air fi lter regularly. Blow out the casinet every 50 hours. The foam marker is protected by: 1 Drain the tank by removing the fi...
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Motor Valves & Booms Lubrication & Maintenance 5-bank motor valves pictured. Electric Motor-Valve 4 Check with the chemical Boom Maintenance Every 50 Hours manufacturer to be sure chemicals Maintenance being used are compatible with the Careful and regular maintenance will Main te nance valve parts.
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Booms Section 5 5 Grease the boom, as shown in fi gure 3 6 Grease the boom parellelogram lift & (below). suspension pivot points. 7 Check the pneumatic spring 9 Grease slide guides of the boom pressures and if needed, reset mast using a brush.
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Booms Lubrication & Maintenance Periodical Maintenance 2 Check springs(A) and (B) shown in End of Season 3 Check springs (B) shown in fi gure 5 fi gure 4 above; replace then if above; replace them if yielded. Maintenance 1 Clean nozzles fl...
Diaphragm Pump Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Pump does not draw or deliver liquid. 1 One or more valves are not seating prop er ly. 1 Clean valve seat ing. Pressure gauge fl uc tu ates badly. 2 The pump is suck ing in air through suction line.
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Section 6 Diaphragm Pump Problems PROBLEM PROBABLE CAUSE REMEDY E Oil being discharged through delivery 1 One or more diaphragms split or ruptured. 1 Immediately drain oil from pump and fl ush to line or dis col oured oil in sight glass of remove all spray residues from sump.
General Sprayer Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY 1 No spray when turned on. 1 Filter on the inlet side of the pump blocked. 1 Dismantle, clean & re-assemble. 2 Faulty pump. 2 Change pump. 2 Sprays for short time only. 1 Air inlet to tank blocked.
Hydraulic Pump Drive Problems Section 6 PROBLEM PROBABLE CAUSE REMEDY A A Low discharge 1 Pump not primed. 1 Remove top most vent plug from face of pump and run pump to expel trapped air. 2 Air leaks in suction line. 2 Check and reseal inlet fi...
Foam Marker Prob lems Trouble Shooting - RHS Marker PROBLEM PROBABLE CAUSE REMEDY A Marker doesn’t run at all 1 Harness plug not plugged in or 1 Check all wiring plugs and connections. 2 Circuit breaker popped or fuse blown. 2 Check breaker/fuse and reset/replace if necessary.
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Foam Marker Prob lems Section 6 - RHS Marker PROBLEM PROBABLE CAUSE REMEDY D Discharges almost all water - 1 Air On/Off solenoid valve doesn't operate. 1 Check for 12V to solenoid. If not, check for Air Flow Restricted electrical issues. If so, replace air ON/Off solenoid valve.
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Foam Marker Prob lems Trouble Shooting - Salvarani Marker The electric compressor will not work, the pilot 1 No current reaches the control unit. 1 Check the fuse. lights fail to come on 2 Check the electrical connections of the control box. The electric compressor will not work, the pilot 1 Electrical connection between control unit and 1 Check the connections between the control box and...
Boom Prob lems Section 6 Problem: Problem: The boom unfolds halfway and then stops. The boom does not align when unfolding. Probable Cause: Probable Cause: Problem: Impurity in calibrated joint during assembled on Ball joint of the unfolding cylinder not adjusted. cylinders.
Motor Valve Problems Trouble Shooting PROBLEM PROBABLE CAUSE REMEDY A Boom line valve opens when it should be closed 1 Wiring incorrect. 1 Reverse polarity of valve by changing wires at the and closes when it should be open. valve cap. B Water leaks past valve when valve is shut.
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Assembly Drawings & Parts Listings Section 7 AR135 Pump AR160/185 Pump AR250/280 Pump Liquid Control System Pinto Panel Assembly Autorate Servo/Dump/Flowmeter 7.10 Valves & Enviro-Transfer Kit 7.11 Chem E Flush Assembly 7.12 Filters 7.14 Lids, Venturis & Tank Rinse Jet 7.15 Foam Marker 20LPM 7.16...
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Section 7 AR135 Pump Part No Description Part No Description AR580011 Pump Body AR580072 Left Hand Manifold Coupling AR580150 Manifold Line AR1500350 Cardan Protection AR550101 Right Head AR550332 Washer AR550102 Left Head AR320621 Washer AR180152 AR740290 O-Ring AR550080 Diaphragm - Gomma (Use AR550086) AR580330 C - Shaft AR550084...
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AR160/185 Pump Assembly Drawings & Parts NOTE This drawing is for illustration purposes only. Please refer to the parts list. Pinto BT-POM 1212 - Revision 5...
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Section 7 AR160/185 Pump Part No Description Part No Description AR3040430 Ø 40 Elbow - AR 160 bp AR390290 Ø 29x3 O-ring AR3040440 Ø 50 Elbow - AR 185 bp AR380243 Washer - Geomet AR3040450 2” G Ring nut AR390315 Washer - Inox AR3040470 OR Ø...
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AR250/280 Pump Assembly Drawings & Parts NOTE These drawings are for illustration purposes only. Please refer to the parts list. NOTE This drawing is for illustration purposes only. Please refer to the parts list. Pinto BT-POM 1212 - Revision 5...
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AR250/280 Pump Section 7 Part No Description Part No Description AR750870 ø 50 Hose tail AR550084 Diaphragm - VITON AR750730 ø 60 Hose tail AR550086 Diaphragm - HPDS (Recommended) AR750071 M12 x 70 Bolt AR391930 ø 35 Hose tail Optional AR750200 Base plate AR500260...
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Liquid Control System Assembly Drawings & Parts Boom Shut-Off Valve/Dump Valve Shut-Off Taps - Tank Rinse, Flushing Tap & Agitators Pos Part No Description Pos Part No Description A463011ST Complete Valve A463051 Complete Valve A4653902S Motor A463051.140 Handle A463001.550 Regulator Stem Kit A463001.113 Tail A463001.125...
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KB-1105A-2 - Pinto Panel Assembly Autorate Section 7 Part No Description A-EL3412 ELBOW 3/4” BSPM X 1/2” BARB A010005 INLET FORK A010006 FORK 453 SERIES A010007 FORK D.5 INTERN.59 A103425 HOSETAIL MALE 1” X 1” A106533 TAIL 1 1/4” TO 32MM A1090750 HOSETAIL T7F D.50 A1091525...
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A463CCRO15 - Servo/Dump/Flowmeter Assembly Drawings & Parts Pos Part No Description A463001ST DUMP/SECTION VALVE 3 WIRE A463024S SERVO/PROP CONTROL VALVE 7 SEC A32621135 FILTER COMPLETE 80MESH FLANGED POL00375908A FLOW METER R/CHECK ARAG FLANGE POL413003AK.CR FLOW SENSOR SQ AMP WAVE A463001.125M HOSE TAIL FOR 463 SERIES 25MM A463001.125 HOSE TAIL FOR 463 SERIES 1”...
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Valves & Enviro-Transfer Kit Section 7 Pos Part No Description A454137 Valve Complete Drain Valve 2" A454236.050 Tap Handle BJHB200-90 Tail Pos Part No Description A454236 Valve Complete Tank Selector Valve 1½" A454236.050 Tap Handle Pos Part No Description BALL12F2M Valve Complete Boom Flushing Tap BJHB050/075-90 Elbow...
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Chem E Flush Assembly Assembly Drawings & Parts 60 litre ChemeFlush Drop Down Assembly Part No: L-H9351A Part No: L-H9355A 7.12 Pinto BT-POM 1212 - Revision 5...
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Chem E Flush Assembly Section 7 Pos Part No Description Pos Part No Description L-H9351A 60 litre ChemeFlush TR12HC HOSE CLAMP 20MM 1/2” WORM DRIVE UP-105AB CHEM-E-FLUSH MOUNTING BRKT SERIES 2 A106425 TAIL 1” TO 25MM UP-116 NOZZLE 8.5 VENTURI CHEM E PLUS A106640 TAIL 1 1/2”...
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Filters Assembly Drawings & Parts Suction Filter Pos Part No Description A316 173 Filter Complete A316000.050 Main Seal Suction Filter A316003.030 Screen - internal (shown above on 3000 litre Pinto) A316300.60 Screen O-Rings Pressure Filter Pos Part No Description Pressure Filter A32621135 Filter Complete (shown left...
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Lids, Venturis & Tank Rinse Jet Section 7 Basket Pos Part No Description Part No: A300.0134 Tank Lid & A356060 Lid Complete Basket A356660.020 O-Ring/Seal Foam & Rinse Tank Lids Pos Part No Description A354010 Foam Tank Lid (if fi tted) A3510040 Water Tank Lid A504203...
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R-M2012 - Foam Marker 20LPM Assembly Drawings & Parts Pos Part No Description Pos Part No Description RHAA116 Cab control RH3800-0047 80 Mesh screen RHCB-DPDT Toggle switch RH3351-0020 Strainer bowl RHCB-BKR25 Breaker, 25 amp RH1700-0090 Strainer gasket RHTLS-6SL Tank lid, 6’ RHSE-12PP Street El RH4-TLA-5T-LID...
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Foam Marker Components Section 7 Foam Boot & Foam Tubing Foam Boot, Foam Tubing & Salamander Boost Foam Tube Kits Note: Standard length 20m coil, see Part # 1 (at left) Pos Part No Description HCVT20 Foam Tube RHAA120 Foam Boot Complete RHSJ000 Foam Bag Foam Tube...
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Boom Fittings Assembly Drawings & Parts Boom Fittings 1 Boom Tube: a) 2-hole Part No: GB550200500 b) 3-hole Part No: GB550300500 c) 4-hole Part No: GB550400500 d) 5-hole Part No: GB550500500 e) 6-hole Part No: GB550600500 [not shown] 2 See page 7.11 Boom fl...
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Nozzles & Nozzle Bodies Section 7 Triplex Nozzle Complete Triplex Nozzle Body Part No: QJ363B-¼-NYB (does not include caps & seals) Cap & Seal 1 Cap & Seal for XR Teejets Part No: 25612-*3-NYR Cap & Seal 2 Cap & Seal for AI Teejets Part No: 25298-*3-NYR Nozzle Jet Selection Pos Part No...
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Tank & Chassis - 2000 Litre Assembly Drawings & Parts 7.20 Pinto BT-POM 1212 - Revision 5...
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Electrical Wiring Assembly Drawings & Parts MT9000 / 3 PIN BALL VALVES WIRING CONFIGURATION FOR 24 PIN MT9000 BULKHEAD LOOM 4/12/2003 ALL WIRE 3mm Electrical Wiring Diagram 3 PIN YELLOW 2.5mm YELLOW 2.5mm SPEED YELLOW 2.5mm 3 PIN YELLOW pulse 3 PIN GREEN 2.5mm GREEN 2.5mm...
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Section 7 Electrical Wiring MT90LOOM/1 MT90LOOM/2 MT90LOOM/3 Main loom from rear of tractor to the sprayer, connects Main loom from Spray controller to the rear of the cab. Extension loom that runs from front of sprayer, to control valves, foam marker etc & connects to Carries plugs to connect controller &...
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Hydraulic Plumbing Diagram Assembly Drawings & Parts Standard Fold - 16/18/21m Boom Fold Option, Hydraulic Fold without Wing Lift Option Part No Description GB750300001 ¼" BSPP Lockout Valve GB702545001 Cylinder Outer Fold NOTE GB996000176 Seal Kit Outer Fold Cylinder GB570500006Z Orifi...
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Section 7 Hydraulic Plumbing Diagram Independent Outer Wing Fold - 16/18/21m Boom OWF Option, Hydraulic OWF without Winglift Option Part No Description Part No Description GB750300001 ¼" BSPP Lockout Valve MP-608B Two Function Diverter Valve GB702545001 Cylinder Outer Fold NOTE GB996000176 Seal Kit Outer Fold Cylinder GB570500006Z...
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Hydraulic Plumbing Diagram Assembly Drawings & Parts Wing Lift - 16/18/21m Boom G-Var Option, Hydraulic Fold with Winglift Option NOTE Drawing are for illustration purposes only. Please refer to the parts list. Part No Description Part No Description GB750300001 ¼" BSPP Lockout Valve GB99600174 Seal Kit G-Var Cylinder GB702545001...
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Section 7 Hydraulic Plumbing Diagram Wing Lift with Independent Outer Wing Fold - 16/18/21m Boom G-Var with OWF Option, Hydraulic Fold with Winglift & OWF Option NOTE Drawing are for illustration purposes only. Please refer to the parts list. Part No Description Part No Description...
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Hydraulic Plumbing Diagram Assembly Drawings & Parts Standard Fold - 24m Boom Fold Option, Hydraulic Fold without Wing Lift Option Part No Description GB750300001 ¼" BSPP Lockout Valve GBBG004138 Cylinder 24m Outer Fold NOTE GB996000177 Seal Kit Outer Fold Cylinder GB570500007Z Orifi...
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Section 7 Hydraulic Plumbing Diagram Independent Outer Wing Fold - 24m Boom OWF Option, Hydraulic OWF without Winglift Option Part No Description Part No Description GB750300001 ¼" BSPP Lockout Valve MP-608B Two Function Diverter Valve GBBG004138 Cylinder 24m Outer Fold NOTE NOTE GB996000177...
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Hydraulic Plumbing Diagram Assembly Drawings & Parts Wing Lift - 24m Boom G-Var Option, Hydraulic Fold with Winglift Option NOTE Drawing are for illustration purposes only. Please refer to the parts list. Part No Description Part No Description GB750300001 ¼" BSPP Lockout Valve GB99600418 Seal Kit G-Var Cylinder GBBG004138...
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Section 7 Hydraulic Plumbing Diagram Wing Lift with Independent Outer Wing Fold - 24m Boom G-Var with OWF Option, Hydraulic Fold with Winglift & OWF Option NOTE Drawing are for illustration purposes only. Please refer to the parts list. Part No Description Part No Description...
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GBNEWE-18/21C - Centre Section 16-21m Assembly Drawings & Parts 7.38 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-18/21C - Centre Section 16-21m Part No Description Part No Description GBBG020409 CENTRAL FRAME GBBG024889 CYLINDER 70 GBBG024892 SEAL KIT GB570500008Z NIPPLE 1/4” 0.8 GB201800065V SAFETY STICKER PLATE GB600500001 COPPER WASHER GB500500004V U-BOLT M6 GB900324090Z CYLINDER BOLT GB999900100 SPRAY TUBE MOUNTING KIT GB905400024 NYLOC NUT M24...
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GBNEWE-18/21C - Centre Section 16-21m Assembly Drawings & Parts 7.40 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-18/21C - Centre Section 16-21m Part No Description Part No Description GB382000700V SELF LEVELING FRAME GB993802001V TIE ROD FIXED GB993802002Z TIE ROD ADJUSTABLE GB950300002 Silent Block GB702540010V LOCKING CYLINDER GB500400019Z WASHER GB996000178 SEAL KIT GB905400024 NYLOC NUT M24 GB570500011Z NIPPLE 1/4”BSP 1.5mm GB993806003V...
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GBNEWE-165-RH or LH - 16m Boom Standard Assembly Drawings & Parts 7.42 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-165-RH or LH 16m Boom Std Part No Description Part No Description GB201600420V FIRST ARM RH GB907110040Z WASHER GB201600421V FIRST ARM LH GB905400008 GB201600450V SECOND ARM RH GB907108024Z WASHER GB201600451V SECOND ARM LH GB202100101V BOOM GUIDE BOTTOM GB201600470V BREAKAWAY ARM RH GB500500003Z U-BOLT SMALL...
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GBNEWE-165GV-RH or LH - 16m Boom Gvar Assembly Drawings & Parts 7.44 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-165GV-RH or LH 16m Boom Gvar Part No Description Part No Description GB201800552V G-VAR PIVOT ARM RH GB500100065Z SHAFT BOLT GB201800553V G-VAR PIVOT ARM LH GB905400024 NYLOC NUT 24 GB201600520V G-VAR INNER ARM RH GB907302025Z WASHER GB201600521V G-VAR INNER ARM LH GB500200049 BUSH GB201600450V...
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GBNEWE-185-RH or LH - 18m Boom Standard Assembly Drawings & Parts 7.46 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-185-RH or LH 18m Boom Standard Part No Description Part No Description GB201800420V FIRST ARM RH GB950200004 BOOM STOP 20 GB201800421V FIRST ARM LH GB907110040Z WASHER GB201800450V SECOND ARM RH GB905400008 GB201800451V SECOND ARM LH GB907108024Z WASHER GB201600470V BREAKAWAY ARM RH GB202100101V BOOM GUIDE BOTTOM...
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GBNEWE-185GV-RH or LH - 18m Boom Gvar Assembly Drawings & Parts 7.48 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-185GV-RH or LH 18m Boom Gvar Part No Description Part No Description GB201800552V G-VAR PIVOT ARM RH GB905400016 LOCKING NUT 16 GB201800553V G-VAR PIVOT ARM LH GB500100065Z SHAFT BOLT GB201800520V G-VAR INNER ARM RH GB905400024 NYLOC NUT 24 GB201800521V G-VAR INNER ARM LH GB907302025Z...
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GBNEWE-215-RH or LH - 21m Boom Standard Assembly Drawings & Parts 7.50 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-215-RH or LH 21m Boom Standard Part No Description Part No Description GB202000420V FIRST ARM RH GB907110040Z WASHER GB202000421V FIRST ARM LH GB905400008 GB202000450V SECOND ARM RH GB907108024Z WASHER GB202000451V SECOND ARM LH GB202100101V BOOM GUIDE BOTTOM GB201600470V BREAKAWAY ARM RH GB500500003Z U-BOLT SMALL...
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GBNEWE-215GV-RH or LH - 21m Boom Gvar Assembly Drawings & Parts 7.52 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-215GV-RH or LH 21m Boom Gvar Part No Description Part No Description GB201800552V G-VAR PIVOT ARM RH GB905400016 LOCKING NUT 16 GB201800553V G-VAR PIVOT ARM LH GB500100065Z SHAFT BOLT GB202000520V G-VAR INNER ARM RH GB905400024 NYLOC NUT 24 GB202000521V G-VAR INNER ARM LH GB907302025Z...
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GBNEWE-245-RH or LH - 24m Boom Standard Assembly Drawings & Parts 7.54 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-245-RH or LH 24m Boom Standard Part No Description Part No Description GB022400030V INNER BOOM ARM R/H GB950200001 BOOM STOPPER 30MM GB022400031V INNER BOOM ARM L/H GB905400008 SELF-LOCKING NUT GB022400050V OUTER BOOM ARM R/H GB907108024Z WASHER GB022400051V OUTER BOOM ARM L/H GB907110040Z WASHER GB201600470V...
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GBNEWE-245GV-RH or LH - 24m Boom Gvar Assembly Drawings & Parts 7.56 Pinto BT-POM 1212 - Revision 5...
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Section 7 GBNEWE-245GV-RH or LH 24m Boom Gvar Part No Description Part No Description GBBG026447 G-VAR PIVOT ARM R/H V2 GB996000177 SEAL KIT CYLINDER GBBG026449 G-VAR PIVOT ARM L/H V2 GB570500007Z NIPPLE 1/4” 0.7MM ORIFICE GBBG026378 G-VAR INNER ARM R/H V2 GB500100014Z PIN FOR CYLINDER GBBG026379...
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GB990902501 - Skid Kit Pair 16-24m Assembly Drawings & Parts Part No Description GB919900030V SKID SPRING GB501100008V BOOM PLATE GB501100009V SKID PLATE GB500500003Z U-BOLT GB905400010 BOLT M10 NOTE Parts in italics are non-stock items and may need to be ordered. 7.58 Pinto BT-POM 1212 - Revision 5...
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