IAI RCP5 First Step Manual

RCP5 Actuator
Slider Type/Rod Type
First Step Guide Second Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to this
First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained
with this device at all times.
A hard copy of Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model Quantity
Refer to How to read the
1 Actuator Main Body
model No.
Accessories
(Note 1)
2
Motor • Encoder Cable
Home Position Marking
3
Sticker
4 Nut
5 First Step Guide
6 Instruction Manual (DVD)
7 Safety Guide
Note 1 Please refer to the wiring layout for the enclosed motor･encoder cables.
(List of Included Nut Type)
Nut (M10×1.25) Nut (M14×1.5) Nut (M20×1.5)
RA4C, RA6C 1
RA7C 1
RA8C, RA8R
RA10C, RA10R
[Refer to of the instruction manual 6. External Dimensions for the dimensions of nuts.]
2. How to Read the Model Plate
Model
MODEL RCP5-SA4C-WA-35P-5-50-P3-P-B
Serial number
SERIAL No.100090266
3. How to Read the Model No.
3.1 Slider Type
RCP5
Series name
<Type>
Motor straight type
SA4C
SA6C
SA7C
<Encoder type>
WA : Battery-less Absolute
<Motor type>
35P : 35□ size
42P : 42□ size
56P : 56□ size
<Lead>
SA4C
2.5/5/10/16
SA6C
3/6/12/20
SA7C
4/8/16/24
Note 1 Identification for IAI use only : It may be displayed for IAI use. It is not a code to show
Remarks
the model type.
1
3.2 Rod Type
1
RCP5
Packaged in slider type.
Series name
Packaged in rod type.
Refer to list below.
<Type>
1
Motor straight type
1
RA4C
1
RA6C
RA7C
RA8C
RA10C
Motor reversing type
Nut (M22×1.5)
RA8R
RA10R
1 <Encoder type>
1 WA : Battery-less Absolute
<Motor type>
35P : 35□ size
42P : 42□ size
56P : 56□ size
60P : 60□ size
86P : 86□ size
MADE IN JAPAN
<Lead>
RA4C
2.5/5/10/16
RA6C
3/6/12/20
RA7C
4/8/16/24
RA8C, RC8R
5/10/20
RA10C, RC10R
2.5/5/10
Note 1 Identification for IAI use only : It may be displayed for IAI use. It is not a code to show
the model type.
SA4C WA 35P 5 50 P3 P B **
– – – – – – – – –
Identification for IAI use
(Note 1)
only
<Options>
B : Brake
NM : Reversed-
home specification
<Cable length>
N : None
P : 1m
S : 3m
M : 5m
X□□ : Length
specification
R□□ : Robot cable
<Controller>
P3 : PCON-CA
MSEP
<Stroke>
[Refer to 1.2 Specifications
of the Instruction Manual]
SA4C WA 35P 5 60 P3 P B **
– – – – – – – – –
Identification for IAI use
(Note 1)
only
<Options>
B : Brake
NM : Reversed-
home specification
FL : Flange bracket
ML : Motor left reversed
(Standard)
MR : Motor right reversed
CJT : Cable exit direction
changed (Top)
CJR : Cable exit direction
changed (Right)
CJL : Cable exit direction
changed (Left)
CJO : Cable exit direction
changed (Outward)
CJB : Cable exit direction
changed (Bottom)
<Cable length>
N : None
P : 1m
S : 3m
M : 5m
X□□ : Length
specification
R□□ : Robot cable
<Controller>
P3 : PCON-CA
MSEP
P4 : PCON-CFA
<Stroke>
[Refer to 1.2 Specifications
of the Instruction Manual]
Precautions in Handling
1. Handling of the Packed Product
Take the greatest care in transporting the product, not to bump or drop it.
• An operator should never attempt to carry a heavy package on his own.
• When setting down the package temporarily, keep it horizontal.
• Do not step on the package.
• Do not place on the package a heavy object that may cause the box deformation or apply
stress on it.
2. Handling of the Unpacked Product
Do not transport the actuator by holding the cable or move it by pulling the cable.
• When the actuator is taken out from the package and handled, hold the base section.
• When the stainless sheet is attached, never hold the stainless sheet section.
• When transporting the actuator, be careful not to hit it against other objects. In particular,
pay attention to the side cover.
• Do not give any unnatural force to any of the sections in the actuator. In particular, pay
attention not to apply any force on the stainless steel sheet if the actuator is equipped with
the stainless steel sheet.
Environments for Installation, Storage and Preservation
1. Installation Environment
Please attempt to avoid installing the product to such places as listed below.
It is generally the environment where a worker can work without any protection gear.
Also, make sure to keep enough space necessary for maintenance work.
• Place where exposed to radiant heat from a huge heat source such as heat treatment
• Place where the ambient temperature goes out of the applicable range from 0 to 40°C
• Place where condensation would occur due to sudden temperature change
• Place where the relative humidity exceeds 85% RH
• Place where exposed to the direct sunlight
• Place where corrosive gas or flammable gas exist
• Place where it contains a lot of dust, salt or iron (Outside of an ordinary assembly plant)
• Place where water, oil (includes oil mist and cutting fluid) or chemical is splashed
• Place where the product main body receives vibration or hit impact
• Place with an altitude of 2,000m or more
Make sure to have a treatment for blocking when using in the following conditions:
• Place where noise is generated by such facts as static electricity
• Place where exposed to the influence of strong electric or magnetic field
• Place where exposed to the influence of ultraviolet or radiant rays
2. Storage and Preservation Environment
• The storage and preservation environment should comply with the same standards as
those for the installation environment. In particular, when the machine is to be stored for a
long time, pay close attention to environmental conditions so that no dew condensation
forms.
• Unless specially specified, moisture absorbency protection is not included in the package
when the machine is delivered. In the case that the machine is to be stored and preserved
in an environment where dew condensation is anticipated, take the condensation
preventive measures from outside of the entire package, or directly after opening the
package.
• For storage and preservation temperature, the machine withstands temperatures up to
60°C for a short time, but in the case of the storage and preservation period of 1 month or
more, control the temperature to 50°C or less.
• The product should be settled in the horizontal orientation while in storage and
reservation. In the case it is stored in the packaged condition, follow the posture
instruction if any displayed on the package.