Milnor 36021 Manual
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- Mechanical parts and service (116 pages) ,
- Maintenance manual (38 pages) ,
- Service manual (108 pages)
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Summary of Contents for Milnor 36021
- Page 1 Published Manual Number/ECN: MKWOBH01U1/2022034A • Publishing System: TPAS2 • Access date: 01/13/2022 • Document ECNs: Latest 36021 & 36026V5Z PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 3 MKWOBH01U1/22034A 1. English Maintenance Guide - Washer-extractor, Rigid Console, Oil Bearings, _V5Z MKWOBH01EN/2021444...
- Page 5 English...
- Page 7 Manual Number: MKWOBH01EN Edition (ECN): 2021444 Maintenance Guide Washer-extractor, Rigid Console, Oil Bearings, _V5Z PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
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Page 8: Table Of Contents
Contents 1 Machine Description and Identification ..................4 1.1 About This Manual and Your Milnor® Machine ..............4 1.1.1 Description ......................4 1.1.2 Machine Identification.....................4 • Machine Data Plate ....................4 2 Safety.............................5 2.1 Safety — Rigid Washer Extractors ..................5 2.1.1 Safety Alert Messages—Internal Electrical and Mechanical Hazards....5 2.1.2 Safety Alert Messages—Cylinder and Processing Hazards........5... - Page 9 Figure 18 Oil Maintenance Areas for Bearing Assembly. A 30022T5E is shown. Your machine can look different................31 Tables Table 1 Guards and Related Components ................14 Table 2 Filters, Screens, and Sensitive Components ............14 Table 3 Fluid Containers .......................15 Pellerin Milnor Corporation...
- Page 10 Table 7 Mechanisms and Settings ..................16 Table 8 Contamination Types, Cleaning Agents, and Procedures ........16 Table 9 Lubricant Identification ...................18 Table 10 Motor Grease Intervals and Quantities ..............20 Table 11 Where to Put Marks On a Calendar .................21 Pellerin Milnor Corporation...
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Page 11: Machine Description And Identification
0000369288 10/25/21 9:27 AM Released About This Manual and Your Milnor® Machine BNUUUF02.C01 0000369287 A.6 A.9 10/14/21 8:55 AM Released This manual applies to two or more models that share the mechanical characteristics stated below. If you received this manual with your machine, your machine is one of the applicable models. -
Page 12: Safety
2.1.2 Safety Alert Messages—Cylinder and Processing Hazards BNWRUS03.C03 0000234586 A.6 B.3 A.4 1/2/20 2:19 PM Released The following are instructions about hazards related to the cylinder and laundering process. Pellerin Milnor Corporation... - Page 13 Processing can cause solvent- containing goods to give off flammable vapors. Do not use flammable solvents in processing. � Do not process goods containing flammable substances. Consult with � your local fire department/public safety office and all insurance providers. Pellerin Milnor Corporation...
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Page 14: Safety Alert Messages-Unsafe Conditions
� WARNING: Explosion Hazards — Cylinder—A damaged cylinder can rip apart dur- ing extraction, puncturing the shell and discharging metal fragments at high speed. Do not operate the machine with any evidence of damage or � malfunction. Pellerin Milnor Corporation... -
Page 15: Careless Use Hazards
Abide by the current OSHA lockout/tagout standard when lockout/tag- � out is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. Pellerin Milnor Corporation... -
Page 16: Prevent Damage From Chemical Supplies And Chemical Systems
The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine. -
Page 17: Figure 2 Incorrect Configurations That Let The Chemical Supply Go In The Ma
Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P... Pump T... Chemical tank S... The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation... -
Page 18: Equipment And Procedures That Can Prevent Damage
— There is a manifold on the machine to at- tach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Figure 4. Examples of Manifolds for Chemical Tubes. Your equipment can look different. Pellerin Milnor Corporation... -
Page 19: Close The Line
Chemical tank Prevent leaks. — When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. Pellerin Milnor Corporation... -
Page 20: Routine Maintenance
This will also decrease repair work and unwanted shutdowns. Speak to your dealer or the Milnor® Service department if repairs are necessary. WARNING: Mechanisms — can can pull in and mutilate body parts. -
Page 21: Guards And Related Components
Guards and Related Components Mark Component Do this each More Data 1 2 3 4 5 6 day* guards, covers Speak to your dealer or Milnor for replacement components. day* safety placards 200 hours fasteners Fasteners must be tight. 200 hours anchor bolts and grout Grout must be good. -
Page 22: Fluid Containers
Use the data in Table 10: Motor Grease Intervals and Quantities, page 20 to complete this table. Table 6. Motor Grease Schedule Motor Identifica- Quantity Interval Dates When Grease is Added tion (example: main Years Hours fl oz drive) Pellerin Milnor Corporation... -
Page 23: Mechanisms And Settings
Use a hose to flush the chemical injector supply from the surface fully. Do not get water on electrical compo- nents or mechanisms. Pellerin Milnor Corporation... -
Page 24: Lubricant Identification
Example Cleaning Agent More Data Component Contamination 300 series stain- chemical corro- shell interior, pickling and Speak to your dealer or Milnor. This less steel sive attack cylinder passivation is not routine maintenance. painted metal, dust, dirt, grease frame members warm water with soap, Use clean cloths. -
Page 25: Grease Gun Procedures
If a motor on your machine does not have grease fittings, no grease maintenance is necessary. If a motor on your machine has grease fittings, it is necessary to add grease. But the interval is usually longer than for other maintenance. Table 10: Motor Grease Intervals and Quantities, page 20 Pellerin Milnor Corporation... -
Page 26: Figure 6 Motor Grease Maintenance Conditions
2... Grease relief. Do not remove. 3... Grease drain plug. Remove first. 4... RPM (motor speed). This example is 1465 RPM at 50 Hz and 1765 RPM at 60 Hz. 5... NEMA (IEC) frame size. Example: 256T Pellerin Milnor Corporation... -
Page 27: How To Show The Maintenance On A Calendar
The table below shows where to put the marks on a calendar. For example, if your machine oper- ates between 41 and 60 hours each week, the first three marks are 2, 2, and 3. Put these marks on the first, second, and third weeks after the machine starts operation. If you do routine Pellerin Milnor Corporation... - Page 28 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Up to 40 repeat 41 - 60 Pellerin Milnor Corporation...
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Page 29: Maintenance Components-Machines And Controls Group
About Component Replacement and Tension Adjustment—Correct adjustment is very impor- ® tant to the service life of components and operation of the machine. Your Milnor dealer can do this work. If you know how to do this work (for example, correctly align belts and pulleys), and you want to do it, speak to your dealer or Milnor ®... -
Page 30: Inverters
Tension sleeve - supplied with machine 3.2.2 Inverters BNWUUH01.C08 0000351755 A.6 B.21 A.4 10/12/21 9:38 AM Released CAUTION: Insufficient airflow — will cause the inverter to burn out. Keep fans, filter, vents, and braking resistors clean. � Pellerin Milnor Corporation... -
Page 31: Chemical Devices
Connect chemical tubes only to chemical manifold inlets. � Stop leaks. Remove leaked supplies from surfaces. � Speak to your dealer or Milnor ® if you see corrosion damage. � CAUTION: High water pressure — can cause laundering chemicals to splash on per- sonnel and machine surfaces. -
Page 32: Water And Steam Devices
BNWUUH01.C10 0000351753 A.6 B.21 10/22/21 3:55 PM Released CAUTION: Restricted air flow — can cause incorrect level readings. Keep the connecting tube or hose free of blockages and leaks. � Make sure that the connections are tight. � Pellerin Milnor Corporation... -
Page 33: Figure 12 Air Tube For The Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different
Figure 13. Water Pressure Regulator for Chemical Flush. These are examples. Your machine can look different. Legend 64050E6N Washer-extractor 76039CBW ® Tunnel Washer 1... Water pressure regulator 2... Water pressure gauge 3... See caution statement below. Remove plug to remove strainer. Pellerin Milnor Corporation... -
Page 34: How To Examine Compressed Air Mechanisms
Figure 15. Compressed Air Inlet Strainers. These are examples. Your machine can look different. T-Strainer. Outside machine T-Strainer. Inside machine Y-strainer. Used on some frame on some models. frame on some models. models Legend 1... See caution statement below. Remove plug to remove strainer. 2... Compressed air in. Pellerin Milnor Corporation... -
Page 35: Figure 16. Self-Purging Air Line Filter To Remove Moisture And Other Contamination. These Are Examples. Your Machine Can Look Different
• a quick exhaust valve or muffler is clogged, • on machines with an air line lubricator, a malfunction or incorrect adjustment prevents suffi- cient lubrication. Pellerin Milnor Corporation... -
Page 36: How To Do A Test Of Emergency Stop Mechanisms
( ). Do this test at the intervals given in the maintenance summary. Definitions: 3-wire circuit a series electrical circuit on a Milnor ® machine that must close before the ma- chine can operate. If a switch in the circuit opens, machine movement stops and the operator alarm (a buzzer and a display message) comes on. - Page 37 Never do a test of the kick plate when the shuttle operates. � pull cord a wire on a conveyor that operates a switch when a person pulls the wire. All Milnor ® free-stand conveyors (a conveyor that is not a component of a larger machine) have pull cords on the two sides of the conveyor.
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Page 38: Maintenance Components-Large Extractors
2... Oil fill tube and stopper. Do not let new oil get on components in the console. 3... Housing vent port 4... Seal cavity drain tube. Remove comtamination that flows from the tube. Pellerin Milnor Corporation...
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