Milnor 30015T6X Maintenance Manual
Washer-extractor
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- Service manual (101 pages) ,
- Mechanical parts and service (99 pages) ,
- Installation manual (59 pages)
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Summary of Contents for Milnor 30015T6X
- Page 1 Published Manual Number/ECN: MKWOAH01U1/2022033A • Publishing System: TPAS2 • Access date: 01/12/2022 • Document ECNs: Latest 30015 & 30022 T6X, V8Z, VRJ, VZZ PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 3 MKWOAH01U1/22033A 1. English Maintenance Guide - Washer-extractor, Rigid Console, Sealed Bearings, _T6X, _V8Z, _VRJ, _VZZ MKWOAH01EN/2021444...
- Page 5 English...
- Page 7 Manual Number: MKWOAH01EN Edition (ECN): 2021444 Maintenance Guide Washer-extractor, Rigid Console, Sealed Bearings, _T6X, _V8Z, _VRJ, _VZZ PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
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Page 8: Table Of Contents
Contents 1 Machine Description and Identification ..................4 1.1 About This Manual and Your Milnor® Machine ..............4 1.1.1 Description ......................4 1.1.2 Machine Identification.....................4 • Machine Data Plate ....................4 2 Safety.............................5 2.1 Safety — Rigid Washer Extractors ..................5 2.1.1 Safety Alert Messages—Internal Electrical and Mechanical Hazards....5 2.1.2 Safety Alert Messages—Cylinder and Processing Hazards........5... - Page 9 Bearings and Bushings .....................15 Table 5 Motor Grease Schedule ....................15 Table 6 Mechanisms and Settings ..................16 Table 7 Contamination Types, Cleaning Agents, and Procedures ........16 Table 8 Lubricant Identification ...................17 Table 9 Motor Grease Intervals and Quantities ..............20 Pellerin Milnor Corporation...
- Page 10 Contents Table 10 Where to Put Marks On a Calendar .................21 Pellerin Milnor Corporation...
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Page 11: Machine Description And Identification
0000369288 10/25/21 9:27 AM Released About This Manual and Your Milnor® Machine BNUUUF02.C01 0000369287 A.7 A.6 A.9 10/14/21 8:55 AM Released This manual applies to two or more models that share the mechanical characteristics stated below. If you received this manual with your machine, your machine is one of the applicable models. -
Page 12: Safety
2.1.2 Safety Alert Messages—Cylinder and Processing Hazards BNWRUS03.C03 0000234586 A.7 B.3 A.4 1/2/20 2:19 PM Released The following are instructions about hazards related to the cylinder and laundering process. Pellerin Milnor Corporation... - Page 13 Processing can cause solvent- containing goods to give off flammable vapors. Do not use flammable solvents in processing. � Do not process goods containing flammable substances. Consult with � your local fire department/public safety office and all insurance providers. Pellerin Milnor Corporation...
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Page 14: Safety Alert Messages-Unsafe Conditions
� WARNING: Explosion Hazards — Cylinder—A damaged cylinder can rip apart dur- ing extraction, puncturing the shell and discharging metal fragments at high speed. Do not operate the machine with any evidence of damage or � malfunction. Pellerin Milnor Corporation... -
Page 15: Careless Use Hazards
Abide by the current OSHA lockout/tagout standard when lockout/tag- � out is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. Pellerin Milnor Corporation... -
Page 16: Prevent Damage From Chemical Supplies And Chemical Systems
The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine. -
Page 17: Figure 2 Incorrect Configurations That Let The Chemical Supply Go In The Ma
Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P... Pump T... Chemical tank S... The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation... -
Page 18: Equipment And Procedures That Can Prevent Damage
— There is a manifold on the machine to at- tach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Figure 4. Examples of Manifolds for Chemical Tubes. Your equipment can look different. Pellerin Milnor Corporation... -
Page 19: Close The Line
Chemical tank Prevent leaks. — When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. Pellerin Milnor Corporation... -
Page 20: Routine Maintenance
This will also decrease repair work and unwanted shutdowns. Speak to your dealer or the Milnor® Service department if repairs are necessary. WARNING: Mechanisms — can can pull in and mutilate body parts. -
Page 21: Guards And Related Components
Guards and Related Components Mark Component Do this each More Data 1 2 3 4 5 6 day* guards, covers Speak to your dealer or Milnor for replacement components. day* safety placards 200 hours fasteners Fasteners must be tight. 200 hours anchor bolts and grout Grout must be good. -
Page 22: Components That Become Worn
Dates When Grease is Added tion (example: main Years Hours fl oz drive) 3.1.1.6 Mechanisms and Settings BNUUUH01.R14 0000399409 A.7 A.26 A.11 11/16/21 11:14 AM Released Make sure mechanisms are serviceable and settings are correct to prevent unsatisfactory performance. Pellerin Milnor Corporation... -
Page 23: How To Remove Contamination
Do not get water on electrical compo- nents or mechanisms. 300 series stain- chemical corro- shell interior, pickling and Speak to your dealer or Milnor. This less steel sive attack cylinder passivation is not routine maintenance. painted metal,... -
Page 24: Lubricant Identification
Shell Alvania EP (LF) Type 2 drive shaft bearings and bushings, ball joints, chain drives Shell Tellus 23 air line lubricator High quality SAE 30, 40, or 50 small bearing housings weight motor oil (non-detergent, if available) Pellerin Milnor Corporation... -
Page 25: Grease Gun Procedures
CAUTION: Failure to remove grease drain plugs — can cause grease to enter the windings and burn out the motor. If the motor has grease drain plugs, remove them before you add � grease. If the motor has grease relief fittings, it is not necessary to remove them. Pellerin Milnor Corporation... -
Page 26: Figure 6 Motor Grease Maintenance Conditions
(Table 8: Lubricant Identification, page 17 ) with the motor stopped. If the motor with the nameplate in the above figure operates at 60 Hz, the specified grease quantity for each grease fitting is 0.65 fl oz (18.4 mL). Pellerin Milnor Corporation... -
Page 27: How To Show The Maintenance On A Calendar
On each date with a 3, do the items with an x in the 3 or the 2 column of each table in Section 3.1.1 , page 13. On each date with a 4, do the items with an x in the 4, 3, or 2 column. Continue this pattern. Pellerin Milnor Corporation... -
Page 28: Maintenance Components-Machines And Controls Group
Correct: The belt only touches the side walls. You can put a thin strip of paper into the space between the belt and the pulley. 8... Space With power removed: • Look for dirt, dust, oil, and grease. Remove contamination. Pellerin Milnor Corporation... -
Page 29: Figure 8 How To Adjust Belt Tension On A Machine That Uses Spring Tension
A belt must have sufficient tension that there is no slippage on the pulley during operation. If slippage occurs, you can usually tell from the noise. About Component Replacement and Tension Adjustment—Correct adjustment is very impor- tant to the service life of components and operation of the machine. Your Milnor ® dealer can do this work. -
Page 30: Inverters
Connect chemical tubes only to chemical manifold inlets. � Stop leaks. Remove leaked supplies from surfaces. � ® Speak to your dealer or Milnor if you see corrosion damage. � CAUTION: High water pressure — can cause laundering chemicals to splash on per- sonnel and machine surfaces. -
Page 31: Water And Steam Devices
BNWUUH01.C10 0000351753 A.7 B.21 A.6 10/22/21 3:55 PM Released CAUTION: Restricted air flow — can cause incorrect level readings. Keep the connecting tube or hose free of blockages and leaks. � Make sure that the connections are tight. � Pellerin Milnor Corporation... -
Page 32: Figure 12 Air Tube For The Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different
Figure 13. Water Pressure Regulator for Chemical Flush. These are examples. Your machine can look different. Legend 64050E6N Washer-extractor 76039CBW ® Tunnel Washer 1... Water pressure regulator 2... Water pressure gauge 3... See caution statement below. Remove plug to remove strainer. Pellerin Milnor Corporation... -
Page 33: How To Examine Compressed Air Mechanisms
Figure 15. Compressed Air Inlet Strainers. These are examples. Your machine can look different. T-Strainer. Outside machine T-Strainer. Inside machine Y-strainer. Used on some frame on some models. frame on some models. models Legend 1... See caution statement below. Remove plug to remove strainer. 2... Compressed air in. Pellerin Milnor Corporation... -
Page 34: Figure 16. Self-Purging Air Line Filter To Remove Moisture And Other Contamination. These Are Examples. Your Machine Can Look Different
• a quick exhaust valve or muffler is clogged, • on machines with an air line lubricator, a malfunction or incorrect adjustment prevents suffi- cient lubrication. Pellerin Milnor Corporation... -
Page 35: How To Do A Test Of Emergency Stop Mechanisms
( ). Do this test at the intervals given in the maintenance summary. Definitions: 3-wire circuit a series electrical circuit on a Milnor ® machine that must close before the ma- chine can operate. If a switch in the circuit opens, machine movement stops and the operator alarm (a buzzer and a display message) comes on. - Page 36 Never do a test of the kick plate when the shuttle operates. � pull cord a wire on a conveyor that operates a switch when a person pulls the wire. All Milnor ® free-stand conveyors (a conveyor that is not a component of a larger machine) have pull cords on the two sides of the conveyor.