CAMSO X4S User Manual
  1. Manuals
  2. Brands
  3. CAMSO Manuals
  4. Offroad Vehicle
  5. X4S
  6. User manual

CAMSO X4S User Manual

Hide thumbs Also See for X4S:
Table of Contents

Advertisement

Quick Links

CAMSO X4S
FOR ALL-TERRAIN VEHICLES
AND SIDE-BY-SIDE VEHICLES
X4S: 1099-01-1750
USER MANUAL 2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the X4S and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CAMSO X4S

Summary of Contents for CAMSO X4S

  • Page 1 CAMSO X4S FOR ALL-TERRAIN VEHICLES AND SIDE-BY-SIDE VEHICLES X4S: 1099-01-1750 USER MANUAL 2020...
  • Page 2 Installation Guidelines prior to assembling, installing and using the Track System. CAUTION: The X4S Track System by Camso is first and foremost designed to provide the best performance in terms of traction and floatation in conditions of extreme terrain such as deep snow and mud.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ................1 SYMBOLS AND SIGNAL WORDS .

  • Page 4: Introduction

    • This document should be read by everyone operating the vehicle equipped with the System. Thank you for choosing the Camso X4S Track • This document is an integral part of the System. System (hereinafter referred to as the "System").

  • Page 5: Safety

    CAUTION: Do not remove the warning sticker from the frame. If a sticker is damaged, have it replaced assembly bolt under any circumstance. The bolt is at an authorized Camso dealer. used to assemble and align the tensioner with the frame. Tensioner re-alignment is necessary if this bolt is loosened.
  • Page 6 Driving a vehicle equipped with such a System and efficiently make the best of the Camso X4S requires particular precautions and a knowledge of Track System. proper driving techniques of such vehicles. An...

  • Page 7: Operating Instructions

    OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS • A BAD break-in period can generate smoke, odors of burned rubber as well as plastic deposits on the sprocket and/or the frame. HINTS AND TIPS • Before leaving for an excursion, make sure to bring with you the following: 13 mm, 14 mm, 15 mm, 16 mm, 17 mm, and 19 mm wrenches and WARNING sockets, an ax, a shovel, a tow cable, a lifting...
  • Page 8 OPERATING INSTRUCTIONS STEEP DESCENTS DESCENDING AND BEING STUCK IN REVERSE CAUTION: It is not advisable to change direction CAUTION: If the rear Track Systems get stuck in the during steep descents. This can lead to a serious snow, avoid moving or towing the vehicle in reverse malfunction of the vehicle’s steering system and to ease it from its position, as this could lead to a Track Systems.
  • Page 9 OPERATING INSTRUCTIONS DRIVING OVER AN OBSTACLE TALLER DRIVING OVER A STEEP RIDGE THAN 30 cm [12 in] CAUTION: It is not advisable to attempt to drive over an obstacle, such as a tree trunk, big rock or steep CAUTION: It is not advisable to attempt to drive ridge that could lodge itself between the front and over an obstacle taller than 30 cm [12 in], such as a the rear Track Systems and immobilize the vehicle.
  • Page 10 OPERATING INSTRUCTIONS LOCATION OF TOWING CABLE TOWING A VEHICLE OUT OF THE SNOW CAUTION: If your vehicle must be towed out of the CAUTION: If your vehicle must be towed out of the snow, do not secure the towing cable on the Track snow, never tow it in the direction in which you were Systems.
  • Page 11 OPERATING INSTRUCTIONS LOADING AND UNLOADING A VEHICLE IN A TRUCK CAUTION: While loading or unloading a vehicle in truck box, make sure that the front tracks do not grip the tailgate locking gudgeons to avoid tearing the tracks. TRACK SYSTEM OPERATING IN WATER OR MUD CAUTION: If the Track System is used in wet conditions, submerged in water and/or mud, make...

  • Page 12: Specifications

    SPECIFICATIONS SPECIFICATIONS OFFSETS ON VEHICLE Installation of a Track System on a vehicle creates TORQUE SPECIFICATIONS offsets in length, height and width. The offsets are illustrated in the figure below and their dimensions Refer to the exploded views at the end of the are specified in the accompanying table.

  • Page 13: Adjustments

    ADJUSTMENTS ADJUSTMENTS NOTE : Before each measurement, temporarily apply light pressure to the front of the track to make sure that it stays flat on the ground. CAUTION: After the first use of the vehicle, the adjustment settings (track tension, alignment and •...

  • Page 14: Angle Of Attack - Rear Systems

    ADJUSTMENTS NOTE: Once the angle of attack on the front systems is set, verify once again to confirm the adjustment. Figure 9 • Loosen nut (3) compressing stabilizing rod spring. See Figure 10. Figure 8 BASIC TUNING (Front Track Systems) •...
  • Page 15 ADJUSTMENTS • Loosen anti-rotation bracket bolts (3) to allow the anti-rotation retainer (4) to rotate on its axis. See Figure 15. Figure 12 • IMPORTANT: Double-check minimum distance between nut and stabilizing Figure 15 arm guide. Re–adjust as needed. Figure 13. •...

  • Page 16: Alignment

    ADJUSTMENTS ALIGNMENT • Re-tighten anti-rotation bracket bolts (3) to 50 N•m [37 lb-ft] of torque. See Figure 18. Parallelism must be adjusted with the ATV on the ground, driving the vehicle forward about 3 meters [10 ft.] and measuring toe–in distance. Refer to Figure 19.
  • Page 17 ADJUSTMENTS Adjustment Method To adjust the vehicle’s steering system, first loosen coupling rod nuts (1), then screw or unscrew the coupling rod (2) an equal number of revolutions on both sides of the vehicle. Re- tighten nuts when adjustment is complete. See Figure 20 or Figure 21.
  • Page 18 ADJUSTMENTS Measure A: Measure the distance inside the front Measure B: Measure the distance inside the rear Ø202 mm wheels on the front Track Systems. Ø202 mm wheels on the front Track Systems. See See figures 22, 23 and 24. figures 25, 26 and 27.

  • Page 19: Track Tension

    ADJUSTMENTS TRACK TENSION NOTE: The track tension testing tool, shown below in Figure 30, can be purchased through an authorized Camso dealer. Part #2000-00-3125. WARNING The tensioner assembly bolt must never be loosened while adjusting the track tension. This bolt is designed for assembly and alignment of the tensioner with the frame.

  • Page 20: Maintenance

    MAINTENANCE MAINTENANCE CAUTION: Camso recommends not using a brake WARNING cleaning solvent to clean the Track System. This may damage sealing components and stickers. Do not insert hands or feet into or near the System unless the engine is off, and the vehicle is The maintenance schedule has been established stopped with the security brake engaged.
  • Page 21 MAINTENANCE MAINTENANCE - TASKS Track • Tension: Perform or check track tension on the • Inspect: Component(s) must be examined systems according to the manufacturer’s with care. If an anomaly is noticed, the recommendations. Refer to “Rubber Track malfunctioning component(s) must be repaired Tension”...
  • Page 22 Systems. Replace if wear is too great. Refer to “Wear” in the Maintenance section on page 26. NOTE: The Wheel extractor shown below in Figure 32 can be purchased through an authorized Camso dealer. Part #2000-00-1050. Anti-rotation • Lubrication: maintenance...

  • Page 23: Lubrication

    MAINTENANCE LUBRICATION WHEEL SEALS & SHAFTS WHEELS & BEARINGS HUB SEAL HUB HOUSING HUB - SPEED SLEEVE TRACK TENSIONER ANTI-ROTATION ARM...
  • Page 24 MAINTENANCE LUBRICATION WHEEL SEAL LUBRICATION (narrow Ø134 mm wheels) The maintenance chart on page 17 includes Install new seal on clean, dry wheel shaft at mid- lubrication maintenance to perform on the point on bearing seat. Track Systems. Refer following recommendations for optimal lubrication.
  • Page 25 REFERENCE “B” REFERENCE “C” LUBRICATION - WHEELS & BEARINGS Camso recommends pouring 5 cc of oil under HUB BEARING SEAL LUBRICATION wheel caps and between the two wheel bearings, Apply evenly 1.5 to 2 cc of grease between the at every maintenance interval.
  • Page 26 MAINTENANCE REFERENCE “D” REFERENCE “F” HUB LUBRICATION FRAME TUBING - TENSIONER SIDE Following replacement of hub bearings and/or re- Slide the tensioner to its furthest point out. Apply installation of hub, pour 25 cc of oil through hole evenly a thin coat of grease, oil or spray lubricant on top of hub housing intended for this purpose.

  • Page 27: Wear

    MAINTENANCE WEAR LUBRICATION OF STABILIZING ARM GUIDES - RIGID SUSPENSION Rubber dampers (Stabilizing arms) Apply spray lubricant to the stabilizing arm guide and threaded shaft, on Track Systems with an Check wear and damage on rubber dampers anti-rotation mechanism designed for vehicles mounted on the stabilizing arms.
  • Page 28 MAINTENANCE Track Wheels (Ø134mm - narrow) Verify wear also on narrow Ø134mm wheels Verify wear on track by inspecting the drive lugs, located on the inside of rear Track System units, tread bars, and the track's inside and outside especially on interior guidance strip. Replace surfaces.
  • Page 29 MAINTENANCE Urethane cones (Stabilizers) Sprocket Check condition of urethane cones mounted on Check wear on Sprocket by measuring sprocket stabilizer shaft. Replace both of them, if they teeth as illustrated on Figure 41. Replace show oval wear on the bore, cracks or are sprocket if dimensions are less than 19 mm.

  • Page 30: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING...
  • Page 31 TROUBLESHOOTING...

  • Page 32: 2-Year Limited Warranty

    Camso. ® The Camso X4S Track System is covered by a 8) Damage resulting from an accident, incident, manufacturer warranty (warranty).

  • Page 33: Ce'' Declaration Of Conformity

    ’’CE’’ DECLARATION OF CONFORMITY ’’CE’’ DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY MANUFACTURER : Camso Inc. ADDRESS : 4162, rue Burrill, Local A Shawinigan (Québec), Canada G9N 0C3 PHONE : FAX : WEB SITE : www.camso.co HEREBY DECLARE THAT THE PRODUCT SERIES:...

  • Page 34: Patents

    PATENTS PATENTS The Camso X4S System is covered by the following patents: • CA 2 405 908 • CA 2 493 181 • CA 147 901 • CA 2 822 562 • CA 2 825 509 • CA 2 552 119 * •...
  • Page 35 PATENTS...

  • Page 36: Parts List

    PARTS LIST PARTS LIST...
  • Page 37 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: FRONT LEFT & RIGHT 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 1017-00-0005 PLASTIC WHEEL CAP 1'' / CAP DE ROUE DE 1'' 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2''...
  • Page 38 PARTS LIST...
  • Page 39 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: LEFT & RIGHT REAR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 1017-00-0042 WHEEL CAP / CAP DE ROUE -- 2'' 1017-00-7150 HUB CAP CAMSO ASS'Y / CAP MOYEU CAMSO ASS.
  • Page 40 40 N-m ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: INDEPENDENT SUSPENSION (IS) 1033-AS-0025 STABILIZ. ROD SHORT BOLT KIT / ENS. BOUL. COURT BRAS STABILIS. 1033-AS-0075 STABILIZ. ROD LONG BOLT KIT / ENS. BOUL. LONG BRAS STABILIS. 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 1060-00-0004 W, 7/16X1.0X0.072, 8, ZP, USS...
  • Page 41 50 N-m TORQUE @ 40 N-m + THREAD LOCKER ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: RIGID SUSPENSION (RS) 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 1060-00-0004 W, 7/16X1.0X0.072, 8, ZP, USS 1080-00-3000 STABILIZ. ARM GUIDE ASSY (RS) / GUIDE BRAS STABILIS. ASS. (SR) 1093-00-7009 WHEEL SEAL / JOINT D'ÉTANCHÉITÉ...
  • Page 42 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV-UTV MY2020 :: 4-BOLT SPROCKET KITS 7009-00-7115 S-KIT 15/4 SPROCKET / BARBOTIN 15/4 7009-00-7116 S-KIT 16/4 SPROCKET / BARBOTIN 16/4 7009-00-7117 S-KIT 17/4 SPROCKET / BARBOTIN 17/4 7009-00-7118 S-KIT 18/4 SPROCKET / BARBOTIN 18/4...
  • Page 43 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV-UTV MY2020 :: S-KIT POLARIS MULTI HUB 7019-05-0070 S-KIT POLARIS MULTI HUB / S-KIT MOYEU MULTI POLARIS POLARIS MULTI HUB ASS'Y / MOYEU MULTI POLARIS ASS. 1033-AS-0066 WHEEL HUB BOLT KIT / ENSEMBLE BOULON MOYEU 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921...
  • Page 44 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE ITEM PART # DESCRIPTION CAMSO ATV- UTV MY2020 :: WHEEL HUB BOLT KIT 1033-AS-0066 WHEEL HUB BOLT KIT / ENSEMBLE BOULON MOYEU HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 W, 1.625, 0.515, 11GA.
  • Page 45 1093-00-7009 WHEEL SEAL / JOINT D'ÉTANCHÉITÉ -- (25ID X 42OD) ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: S-KIT, WHEEL 134MM 7016-00-6134 S-KIT, WHEEL 134MM / S-KIT, ROUE 134MM 134MM INJECTION WHEEL, ASSY / 134MM ROUE INJECTION, ASS. 1017-00-0042 WHEEL CAP / CAP DE ROUE 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933...
  • Page 46 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: S-KIT, WHEEL 202MM 7016-00-6202 S-KIT, WHEEL 202MM / S-KIT, ROUE 202MM 202MM INJECTION WHEEL, ASSY / 202MM ROUE INJECTION, ASS. 1017-00-0042 WHEEL CAP / CAP DE ROUE 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933...
  • Page 47 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV T4S - ATV R4S MY2020 :: HUB BEARING KIT 7090-00-0001 S-KIT ATV UTV 2 BEARINGS / S-KIT ATV UTV 2 ROULEMENTS BUSHING SPINDLE HUB / ESPACEUR ROULEMENT BEARING / ROULEMENT -- 6007 1093-00-7002 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE...
  • Page 48 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: SHORT TRACK TENSIONER KIT 7014-00-6022 S-KIT, SHORT TRACK TENSIONER / S-KIT, TENDEUR CHENILLE COURT TRACK TENSIONER, SHORT / TENDEUR CHENILLE, COURT 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 1082-00-7050 TENSIONER ROD &...
  • Page 49 1093-00-7045 URETHANE CONE, STABILIZER / CÔNE URÉTHANE, STABILISATEUR ITEM PART # DESCRIPTION CAMSO X4S MY2020 :: REAR AXLE STABILIZER KIT 7082-00-7014 S-KIT, REAR AXLE STABILIZER / S-KIT, AXE STABILISATEUR ARRIÈRE 1033-10-A025 HCS, M10-1.5X25, 10.9, ZP, TL, DIN933 1060-38-0114 WASHER / RONDELLE -- 3/8X1-1/4, 0.120, ZP...
  • Page 50 CAMSO X4S MY2020 :: DECALS 7083-00-6007 S-KIT, DECAL CAMSO X4S - 1 TRACK / DECALQUE, CAMSO X4S - 1 CHENILLE STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESSERRER STICKER - CAMSO X4S / DÉCALQUE - CAMSO X4S STICKER, FRONT LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AVG...
  • Page 51 PART # DESCRIPTION CAMSO X4S MY2020 :: FRONT RIGHT FRAME 7010-00-6022 S-KIT, FRAME FR CAMSO X4S / S-KIT, CHÂSSIS AVD CAMSO X4S FRONT FRAME, RH / CHASSIS AVANT, DR TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 52 PART # DESCRIPTION CAMSO X4S MY2020 :: FRONT LEFT FRAME 7011-00-6022 S-KIT, FRAME FL CAMSO X4S / S-KIT, CHÂSSIS AVG CAMSO X4S FRONT FRAME, LH / CHASSIS AVANT, GA TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 53 PART # DESCRIPTION CAMSO X4S MY2020 :: REAR RIGHT FRAME 7012-00-6022 S-KIT, FRAME RR CAMSO X4S / S-KIT, CHÂSSIS ARD CAMSO X4S REAR FRAME, RR / CHASSIS ARRIÈRE, DR TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 54 PART # DESCRIPTION CAMSO X4S MY2020 :: REAR LEFT FRAME 7013-00-6022 S-KIT, FRAME RL CAMSO X4S / S-KIT, CHÂSSIS ARG CAMSO X4S REAR FRAME, RL / CHASSIS ARRIÈRE, GA TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 55 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV T4S MY2020 :: STABILIZING ROD, ATV 7001-00-7504 S-KIT STABILIZING ROD - ATV / S-KIT BRAS STABILISATEUR - ATV SHORT ANTI-ROTATION ROD / TIGE ANTI-ROTATION COURTE 1033-AS-0025 STABILIZ. ROD SHORT BOLT KIT / ENS. BOUL. COURT BRAS STABIL.
  • Page 56 W, 7/16X1.0X0.072, 8, ZP, USS ITEM PART # DESCRIPTION CAMSO X4S 2020 :: LH ANTI-ROTATION BRACKET, RIGID SUSPENSION 7015-00-6008 S-KIT, ANTI-ROT., LH - BRACKET RS / ATTACHE GA - ANTI-ROT. SR LH ANTI-ROTATION BRACKET (RS) / ANCRAGE ANTI-ROTAT. GA (SR) 1033-10-0055 HCS, M10-1.5X55, 8.8, ZP, DIN931...
  • Page 57 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S 2020 :: RH ANTI-ROTATION BRACKET, RIGID SUSPENSION 7015-00-6018 S-KIT, ANTI-ROT., RH - BRACKET RS / ATTACHE DR - ANTI-ROT. SR RH ANTI-ROTATION BRACKET (RS) / ANCRAGE ANTI-ROTAT. DR (SR) 1033-10-0055 HCS, M10-1.5X55, 8.8, ZP, DIN931 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921...

This manual is also suitable for:

1099-01-1750

Table of Contents