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CAMSO X4S 2021 User Manual

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CAMSO X4S
FOR ALL-TERRAIN VEHICLES
AND SIDE-BY-SIDE VEHICLES
USER MANUAL 202

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Summary of Contents for CAMSO X4S 2021

  • Page 1 CAMSO X4S FOR ALL-TERRAIN VEHICLES AND SIDE-BY-SIDE VEHICLES USER MANUAL 202...
  • Page 2 Installation Guidelines prior to assembling, installing and using the Track System. CAUTION: The X4S Track System by Camso is first and foremost designed to provide the best performance in terms of traction and floatation in conditions of extreme terrain such as deep snow and mud.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ................1 SYMBOLS AND SIGNAL WORDS .

  • Page 4: Introduction

    • This document should be read by everyone operating the vehicle equipped with the System. Thank you for choosing the Camso X4S Track • This document is an integral part of the System. System (hereinafter referred to as the "System").

  • Page 5: Safety

    CAUTION: Do not remove the warning sticker from the frame. If a sticker is damaged, have it replaced assembly bolt under any circumstance. The bolt is at an authorized Camso dealer. used to assemble and align the tensioner with the frame. Tensioner re-alignment is necessary if this bolt is loosened.
  • Page 6 ATV and SxS. itself or becomes jammed into the System and Camso is proud to offer conversion kits for ATV blocks the track, it is mandatory to stop the engine and light SxS within its wide range of products.

  • Page 7: Operating Instructions

    OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS • A BAD break-in period can generate smoke, odors of burned rubber as well as plastic deposits on the sprocket and/or the frame. HINTS AND TIPS • Before leaving for an excursion, make sure to bring with you the following: 13 mm, 14 mm, 15 mm, 16 mm, 17 mm, and 19 mm wrenches and WARNING sockets, an ax, a shovel, a tow cable, a lifting...
  • Page 8 OPERATING INSTRUCTIONS STEEP DESCENTS DESCENDING AND BEING STUCK IN REVERSE CAUTION: It is not advisable to change direction CAUTION: If the rear Track Systems get stuck in the during steep descents. This can lead to a serious snow, avoid moving or towing the vehicle in reverse malfunction of the vehicle’s steering system and to ease it from its position, as this could lead to a Track Systems.
  • Page 9 OPERATING INSTRUCTIONS DRIVING OVER AN OBSTACLE TALLER DRIVING OVER A STEEP RIDGE THAN 30 cm [12 in] CAUTION: It is not advisable to attempt to drive over an obstacle, such as a tree trunk, big rock or steep CAUTION: It is not advisable to attempt to drive ridge that could lodge itself between the front and over an obstacle taller than 30 cm [12 in], such as a the rear Track Systems and immobilize the vehicle.
  • Page 10 OPERATING INSTRUCTIONS LOCATION OF TOWING CABLE TOWING A VEHICLE OUT OF THE SNOW CAUTION: If your vehicle must be towed out of the CAUTION: If your vehicle must be towed out of the snow, do not secure the towing cable on the Track snow, never tow it in the direction in which you were Systems.
  • Page 11 OPERATING INSTRUCTIONS LOADING AND UNLOADING A VEHICLE DRIVING ACROSS SLOPES IN A TRUCK CAUTION: While loading or unloading a vehicle in WARNING truck box, make sure that the front tracks do not Driving across slopes can be dangerous. On a grip the tailgate locking gudgeons to avoid tearing slope too steep, your vehicle could rollover.

  • Page 12: Specifications

    SPECIFICATIONS SPECIFICATIONS OFFSETS ON VEHICLE Installation of a Track System on a vehicle creates TORQUE SPECIFICATIONS offsets in length, height and width. The offsets are illustrated in the figure below and their dimensions Refer to the exploded views at the end of the are specified in the accompanying table.

  • Page 13: Adjustments

    ADJUSTMENTS ADJUSTMENTS NOTE : Before each measurement, temporarily apply light pressure to the front of the track to make sure that it stays flat on the ground. CAUTION: After the first use of the vehicle, the adjustment settings (track tension, alignment and •...

  • Page 14: Angle Of Attack - Rear Systems

    ADJUSTMENTS NOTE: Once the angle of attack on the front systems is set, verify once again to confirm the adjustment. Figure 9 • Loosen nut (3) compressing stabilizing rod spring. See Figure 10. Figure 8 BASIC TUNING (Front Track Systems) •...
  • Page 15 ADJUSTMENTS • Loosen anti-rotation bracket bolts (3) to allow the anti-rotation retainer (4) to rotate on its axis. See Figure 15. Figure 12 • IMPORTANT: Double-check minimum distance between nut and stabilizing Figure 15 arm guide. Re–adjust as needed. Figure 13. •...

  • Page 16: Alignment

    ADJUSTMENTS ALIGNMENT • Re-tighten anti-rotation bracket bolts (3) to 50 N•m [37 lb-ft] of torque. See Figure 18. Parallelism must be adjusted with the ATV on the ground, driving the vehicle forward about 3 meters [10 ft.] and measuring toe–in distance. Refer to Figure 19.
  • Page 17 ADJUSTMENTS Adjustment Method To adjust the vehicle’s steering system, first loosen coupling rod nuts (1), then screw or unscrew the coupling rod (2) an equal number of revolutions on both sides of the vehicle. Re- tighten nuts when adjustment is complete. See Figure 20 or Figure 21.
  • Page 18 ADJUSTMENTS Measure A: Measure the distance inside the front Measure B: Measure the distance inside the rear Ø202 mm wheels on the front Track Systems. Ø202 mm wheels on the front Track Systems. See See figures 22, 23 and 24. figures 25, 26 and 27.

  • Page 19: Track Tension

    ADJUSTMENTS TRACK TENSION NOTE: The track tension testing tool, shown below in Figure 30, can be purchased through an authorized Camso dealer. Part #2000-00-3125. WARNING The tensioner assembly bolt must never be loosened while adjusting the track tension. This bolt is designed for assembly and alignment of the tensioner with the frame.

  • Page 20: Maintenance

    MAINTENANCE MAINTENANCE CAUTION: Camso recommends not using a brake WARNING cleaning solvent to clean the Track System. This may damage sealing components and stickers. Do not insert hands or feet into or near the System unless the engine is off, and the vehicle is The maintenance schedule has been established stopped with the security brake engaged.
  • Page 21 MAINTENANCE CAUTION: Some of the repair or maintenance • Bolt Torque: Check the torque of critical bolts tasks require petroleum-based identified in the exploded views of the system. products, such as oils or greases, that should not Refer to the central pages of the User Manual. be handled directly with unprotected hands.
  • Page 22 NOTE: The Wheel extractor shown below in Figure 32 can be purchased through an authorized • Cracks: Visually inspect frames for presence Camso dealer. Part #2000-00-1050. of cracks or defects that can impair proper operation of the Track System. Replace components if damaged.

  • Page 23: Lubrication

    MAINTENANCE LUBRICATION WHEEL SEALS & SHAFTS WHEELS & BEARINGS HUB SEAL HUB HOUSING HUB - SPEED SLEEVE TRACK TENSIONER ANTI-ROTATION ARM...
  • Page 24 MAINTENANCE LUBRICATION WHEEL SEAL LUBRICATION (narrow Ø134 mm wheels) The maintenance chart on page 17 includes Install new seal on clean, dry wheel shaft at mid- lubrication maintenance to perform on the point on bearing seat. Track Systems. Refer following recommendations for optimal lubrication.
  • Page 25 REFERENCE “B” REFERENCE “C” LUBRICATION - WHEELS & BEARINGS Camso recommends pouring 5 cc of oil under HUB BEARING SEAL LUBRICATION wheel caps and between the two wheel bearings, Apply evenly 1.5 to 2 cc of grease between the at every maintenance interval.
  • Page 26 MAINTENANCE REFERENCE “D” REFERENCE “F” HUB LUBRICATION FRAME TUBING - TENSIONER SIDE Following replacement of hub bearings and/or re- Slide the tensioner to its furthest point out. Apply installation of hub, pour 25 cc of oil through hole evenly a thin coat of grease, oil or spray lubricant on top of hub housing intended for this purpose.

  • Page 27: Wear

    MAINTENANCE WEAR LUBRICATION OF STABILIZING ARM GUIDES - RIGID SUSPENSION Rubber dampers (Stabilizing arms) Apply spray lubricant to the stabilizing arm guide and threaded shaft, on Track Systems with an Check wear and damage on rubber dampers anti-rotation mechanism designed for vehicles mounted on the stabilizing arms.
  • Page 28 MAINTENANCE Track Wheels (Ø134mm - narrow) Verify wear also on narrow Ø134mm wheels Wear external profile impacts track located on the inside of rear Track System units, performance directly. Important wear on profiles especially on interior guidance strip. Replace means less traction. Replace track if you notice a wheels also if rolling band narrows to a width of significant loss of performance.
  • Page 29 MAINTENANCE Urethane cones (Stabilizers) Sprocket Check condition of urethane cones mounted on Check wear on Sprocket by measuring sprocket stabilizer shaft. Replace both of them, if they teeth as illustrated on Figure 41. Replace show oval wear on the bore, cracks or are sprocket if dimensions are less than 19 mm.

  • Page 30: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING...
  • Page 31 TROUBLESHOOTING...

  • Page 32: 2-Year Limited Warranty

    Camso. ® The Camso X4S Track System is covered by a 8) Damage resulting from an accident, incident, manufacturer warranty (warranty).

  • Page 33: Ce'' Declaration Of Conformity

    ’’CE’’ DECLARATION OF CONFORMITY ’’CE’’ DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY MANUFACTURER : Camso Inc. ADDRESS : 4162, rue Burrill, Local A Shawinigan (Québec), Canada G9N 0C3 PHONE : FAX : WEB SITE : www.camso.co HEREBY DECLARE THAT THE PRODUCT SERIES:...

  • Page 34: Environment

    Track Systems come to the end of their life. PATENTS The Camso X4S System is covered by the following patents: • CA 2 405 908 • CA 2 493 181 • CA 147 901 •...
  • Page 35 PATENTS...

  • Page 36: Parts List

    PARTS LIST PARTS LIST...
  • Page 37 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 1017-00-0042 WHEEL CAP / CAP DE ROUE -- 2'' 1017-00-7150 HUB CAP CAMSO ASS'Y / CAP MOYEU CAMSO ASS. 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 1033-10-A025 HCS, M10-1.5X25, 10.9, ZP, TL, DIN933 1033-AS-0025 STABILIZING ROD SHORT BOLT KIT / ENS.
  • Page 38 PARTS LIST...
  • Page 39 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 1017-00-0042 WHEEL CAP / CAP DE ROUE -- 2'' 1017-00-7150 HUB CAP CAMSO ASS'Y / CAP MOYEU CAMSO ASS. 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 1033-10-A025 HCS, M10-1.5X25, 10.9, ZP, TL, DIN933 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921...
  • Page 40 40 N-m ITEM PART # DESCRIPTION CAMSO X4S MY2021 :: INDEPENDENT SUSPENSION (IS) 1033-AS-0025 STABILIZ. ROD SHORT BOLT KIT / ENS. BOUL. COURT BRAS STABILIS. 1033-AS-0075 STABILIZ. ROD LONG BOLT KIT / ENS. BOUL. LONG BRAS STABILIS. 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 1060-00-0004 W, 7/16X1.0X0.072, 8, ZP, USS...
  • Page 41 50 N-m TORQUE @ 40 N-m + THREAD LOCKER ITEM PART # DESCRIPTION CAMSO X4S MY2021 :: RIGID SUSPENSION (RS) 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 1060-00-0004 W, 7/16X1.0X0.072, 8, ZP, USS 1080-00-3000 STABILIZ. ARM GUIDE ASSY (RS) / GUIDE BRAS STABILIS. ASS. (SR) 1093-00-7009 WHEEL SEAL / JOINT D'ÉTANCHÉITÉ...
  • Page 42 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV-UTV MY2021 :: 4-BOLT SPROCKET KITS 7009-00-7115 S-KIT 15/4 SPROCKET / BARBOTIN 15/4 7009-00-7116 S-KIT 16/4 SPROCKET / BARBOTIN 16/4 7009-00-7117 S-KIT 17/4 SPROCKET / BARBOTIN 17/4 7009-00-7118 S-KIT 18/4 SPROCKET / BARBOTIN 18/4...
  • Page 43 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV-UTV MY2021 :: S-KIT HUB MULTI 156MM 7019-05-0070 S-KIT HUB MULTI 156MM / S-KIT MOYEU MULTI 156MM 156MM MULTI HUB - ASS’Y / MOYEU MULTI 156MM - ASS. 1033-AS-0066 WHEEL HUB BOLT KIT / ENSEMBLE BOULON MOYEU 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921...
  • Page 44 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE ITEM PART # DESCRIPTION CAMSO ATV- UTV MY2021 :: WHEEL HUB BOLT KIT 1033-AS-0066 WHEEL HUB BOLT KIT / ENSEMBLE BOULON MOYEU HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 W, 1.625, 0.515, 11GA.
  • Page 45 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV MY2021 :: 134-MM WHEEL KIT 7016-00-0134 REPLACEMENT WHEEL KIT / ROUE REMPLACEMENT -- 134MM-2015 INJECTION ATV WHEEL / ROUE ATV INJ. -- 134 MM 1017-00-0042 WHEEL CAP / CAP DE ROUE -- 2'' 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933...
  • Page 46 1093-00-7021 SHAFT SEAL / JOINT D'ÉTANCHÉITÉ DE ROUE ITEM PART # DESCRIPTION CAMSO ATV T4S MY2021 :: TRACK GUIDE KIT 7085-00-7010 S-KIT ATV GUIDE / S-KIT GUIDE ATV 1049-00-0007 SDSQWS, #12-24X1.5, ZP TRACK GUIDE / GUIDE DE CHENILLE -- ATV T4S...
  • Page 47 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV T4S - ATV R4S MY2021 :: HUB BEARING KIT 7090-00-0001 S-KIT ATV UTV 2 BEARINGS / S-KIT ATV UTV 2 ROULEMENTS BUSHING SPINDLE HUB / ESPACEUR ROULEMENT BEARING / ROULEMENT -- 6007 1093-00-7002 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE...
  • Page 48 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S MY2021 :: SHORT TRACK TENSIONER KIT 7014-00-6022 S-KIT, SHORT TRACK TENSIONER / S-KIT, TENDEUR CHENILLE COURT TRACK TENSIONER, SHORT / TENDEUR CHENILLE, COURT 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 1082-00-7050 TENSIONER ROD &...
  • Page 49 1093-00-7045 URETHANE CONE, STABILIZER / CÔNE URÉTHANE, STABILISATEUR ITEM PART # DESCRIPTION CAMSO X4S MY2021 :: REAR AXLE STABILIZER KIT 7082-00-7014 S-KIT, REAR AXLE STABILIZER / S-KIT, AXE STABILISATEUR ARRIÈRE 1033-10-A025 HCS, M10-1.5X25, 10.9, ZP, TL, DIN933 1060-38-0114 WASHER / RONDELLE -- 3/8X1-1/4, 0.120, ZP...
  • Page 50 CAMSO X4S MY2021 :: DECALS 7083-00-6007 S-KIT, DECAL CAMSO X4S - 1 TRACK / DECALQUE, CAMSO X4S - 1 CHENILLE STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESSERRER STICKER - CAMSO X4S / DÉCALQUE - CAMSO X4S STICKER, FRONT LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AVG...
  • Page 51 PART # DESCRIPTION CAMSO X4S MY2021 :: FRONT RIGHT FRAME 7010-00-6022 S-KIT, FRAME FR CAMSO X4S / S-KIT, CHÂSSIS AVD CAMSO X4S FRONT FRAME, RH / CHASSIS AVANT, DR TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 52 PART # DESCRIPTION CAMSO X4S MY2021 :: FRONT LEFT FRAME 7011-00-6022 S-KIT, FRAME FL CAMSO X4S / S-KIT, CHÂSSIS AVG CAMSO X4S FRONT FRAME, LH / CHASSIS AVANT, GA TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 53 PART # DESCRIPTION CAMSO X4S MY2021 :: REAR RIGHT FRAME 7012-00-6022 S-KIT, FRAME RR CAMSO X4S / S-KIT, CHÂSSIS ARD CAMSO X4S REAR FRAME, RR / CHASSIS ARRIÈRE, DR TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 54 PART # DESCRIPTION CAMSO X4S MY2021 :: REAR LEFT FRAME 7013-00-6022 S-KIT, FRAME RL CAMSO X4S / S-KIT, CHÂSSIS ARG CAMSO X4S REAR FRAME, RL / CHASSIS ARRIÈRE, GA TENSIONER / TENDEUR 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE...
  • Page 55 PARTS LIST ITEM PART # DESCRIPTION CAMSO ATV T4S MY2021 :: STABILIZING ROD, ATV 7001-00-7504 S-KIT STABILIZING ROD - ATV / S-KIT BRAS STABILISATEUR - ATV SHORT ANTI-ROTATION ROD / TIGE ANTI-ROTATION COURTE 1033-AS-0025 STABILIZ. ROD SHORT BOLT KIT / ENS. BOUL. COURT BRAS STABIL.
  • Page 56 W, 7/16X1.0X0.072, 8, ZP, USS ITEM PART # DESCRIPTION CAMSO X4S 2021 :: LH ANTI-ROTATION BRACKET, RIGID SUSPENSION 7015-00-6008 S-KIT, ANTI-ROT., LH - BRACKET RS / ATTACHE GA - ANTI-ROT. SR LH ANTI-ROTATION BRACKET (RS) / ANCRAGE ANTI-ROTAT. GA (SR) 1033-10-0055 HCS, M10-1.5X55, 8.8, ZP, DIN931...
  • Page 57 PARTS LIST ITEM PART # DESCRIPTION CAMSO X4S 2021 :: RH ANTI-ROTATION BRACKET, RIGID SUSPENSION 7015-00-6018 S-KIT, ANTI-ROT., RH - BRACKET RS / ATTACHE DR - ANTI-ROT. SR RH ANTI-ROTATION BRACKET (RS) / ANCRAGE ANTI-ROTAT. DR (SR) 1033-10-0055 HCS, M10-1.5X55, 8.8, ZP, DIN931 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921...

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